ebatec GS 21 User manual

Installation, First commissioning Page 2 - 3
Rinsing Page 3 - 4
Emptying the machine, Internal cleaning Page 5 - 6
Possible Troubleshooting Decalcification Page 7
Wiring diagram Page 8 - 10
Technical data Page 11
Bottle basket (Assembly) Page 12 - 16
Setting the rinsing nozzles Page 17 - 18
Please read all of the Operating Instructions
before using the machine
Technical changes reserved
Operating Instructions
Bottle rinsing machine GS 21
Edition: November 2020
Erich Baumgartner
Gastronomiemaschinengroßhandel
Hauptstraße 4
A - 5222 Munderfing
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Inventor of the bottle
washing machine with
the smart bottle basket
NOW NEW
WTH RINSER
FUNCTION

Installation and onnection of the Machine
The machine is equipped with the following accessories:
- Power supply 5 x 2.5 mm² connected to the rinsing machine
- Supply hose with matching connectors and joints
- Draining hose, 1 bottle carrier basket, 1 carrier for crates, 1 template
- The following conditions described on the installation plan would be necessary
- The water outlet should not be higher than 60 mm from the machine base (refer
to the illustration)
- Fresh water tab of the machine at a ¾’’ supply line
- Required water pressure 2.5 bars of permanent flow pressure
- Three-phase power connection with components for current protection (magnetic-
thermal and differential). The main switch to be installed on (omnipolar section)
should have a clearance between the contacts equal or higher than 3 mm.
The machine has to be levelled with the height-adjustable feet.
heck the correct position inside the machine (basket slipway) with a spirit
level - not on the housing.
It is necessary that the door can be opened and closed with ease.
Remove the white protective film from the machine.
The water inlet, water outlet, power cable as well as the hose for the dosing
medium are pre-installed in the machine.
The machine has to be connected to a mains voltage of 400 volts 50 Hz.
Attention:The installations need to be performed by a licensed
company!!
330 mm (Bottom to the inside edges of
the door)
Page 2
Lower edge water drain
max. 60 mm from the floor
Take the container with chemicals and drill a
hole of about 8 mm Ø into the lid
Insert the hose through the lid and fix the
weight and the suction filter on. Screw the lid
back onto the container.
The suction filter should lie at the bottom of the
container. Attention: There is a risk of acid
burns when using chemicals. Observe the
hazard warnings.

Assemble the bottle basket, after having correctly installed and connected the
machine
Refer to the instructions on page 12 to 16.
Then, adjust the rinsing nozzles.
Refer to the instructions on page 17 to 18.
First commissioning
with a few turns. Reinstall the Plexiglas cover on the dosing pump and reinstall the
panel on the machine.
Rinsing
Check if the suction filter is in the required position.
Page 3
Remove the panel below the door, by
unscrewing the 2 screws on the left
and right.
The screws are secured with a split pin.
ATTENTION: PULL THE MAINS PLUG!!
DO NOT REA H INSIDE THE MA HINE
The dosing pump is located behind the panel at the
left front.
Please check if the setting of the dosing is the same
as in the picture on the left.
Position the arrow to 1 o’clock.
Otherwise set with a small screwdriver as illustrated
If the machine is delivered in the cold season, the
axial wheel might get stuck on. In this case, remove
the Plexiglas cover and turn it manually
Attention: There is a risk of
chemical burns when using
chemicals. There always
wear safety goggles and
gloves.
Insert the overflow pipe into the
opening of the suction filter.
Put the surface filter into the
machine (first remove the protective
film).

Close the door and press the mains switch (1) The green indicator light (3) is
illuminated.
Indicator light
The automatic filling of the tank is performed via the inlet valve, the pressure
increase pump and via the rinsing system. As soon as the machine attained the
water level, the machine will automatically close the water inlet by means of a
pressure control device. The pressure control device is set serially with an electro
valve which is responsible for filling the machine. At the last position, the tank is
being heated up. The machine would be ready for the rinsing process as soon as the
correct temperature has been attained in the tank (about 57ºC). The temperature
display (4) is illuminated. The time required to fill and heat the tank amounts to
about 12 to 15 minutes.
Rinsing agent ( leaning agent)
The machine is equipped with a cleaning agent dosing device for the automatic
dosing of the liquid cleaning agent. When using enzyme powder, it will be supplied
manually. Observe the information printed on the packaging.
Opening the door and inserting the basket or carrier for crates
Press the start button (2) for the rinsing process. The indicator lamp of the rinsing
process (5) is illuminated, the different stages of the rinsing process follow one
another Rinsing, Dosing of the leaning hemicals, Re-rising.
When the rinsing process is completed (6 min. 30 sec.), the control lamp (5) is
switched off and the machine can be used for another rinsing process, as soon as the
controlling lamp (4) is illuminated again. Depending on how much dirt is on the
bottles or crates, the machine can reuse the same soapy water If the soapy water
got too dirty, it would be necessary to replace the soapy water But at least every 8
to 10 rinsing cycles The labels need to be removed from the rinsing chamber after
each rinsing cycle!
Rinsing
By pressing the rinsing button (8) (indicator light 9 is illuminated) fresh water will
automatically be supplied into the interior for 20 sec. In the course of this, the fresh
water will be spayed into and around the bottles. Attention: The machine needs to
be switched off and the overflow pipe needs to be removed.
Attention:
Always empty the bottles before rinsing them – Risk of foam formation.
Soak heavily soiled bottles in suitable soapy water.
When using the continuous rinsing button (7 - control lamp 6 is illuminated)
the bottles can undergo an intensive cleaning
Do not leave the machine
unattended during the continuous rinsing program.
The rubber seals of the flip-top bottles (if they are not infused) need to be
removed before rinsing.
Page 4
Switch Continuous rinsing (7)
Button Rinsing
(8)
Button Washing
program (2)
Permanent washing (9)
Washing cycle (5)
Main switch
(3)
Rinsing
Temperature (4)
Main switch (1)

Emptying the Machine
Press the mains switch (1). The control lamp is switched off. Open the door, take
out the basket with the clean bottles or the crate (if there is a basket in the machine),
pull out the overflow pipe the rinse water will automatically drain out of the tank.
Interior leaning
If the interior of the machine got dirty, it should be cleaned.
Clean soiled nozzles. If you screw off the nozzles, imperatively reinsert them in the
same position.
Page 5
Remove the suction filter and clean it, if
required.
Remove the rinsing arms by slightly turning
them to the left and slightly pull them out
of the bayonet insertion.
Make sure that the water drains at even amounts
and rapidly out of the tank.
After finishing work, the machine has to be drained.
Do not leave soapy water in the machine any longer
than it is necessary.
ATTENTION
THE WATER TEMPERATURE IN THE TANK COULD BE
MORE THAN 53º C; THERE IS A RISK OF MINOR
BURNS.
Remove the surface filters and remove the labels
and any dirt.
Please observe: All components in the machine run
quiet smoothly
Do not apply any force, otherwise parts might
break or get damaged.
You may easily clean the interior of the machine.
Close the door, switch on the machine by pressing
(1) the mains switch and wait for about 20 sec. The
fresh water sprays into the interior.
(It is necessary to take out the overflow pipe)

2
1
Take off the pump filter and the surface filter and rinse them under flowing water.
Take out the rinsing arms by slightly turning them to the left.
Page 6
To perform the cleaning, it is recommended to
place the beer crates on the crate carrier included
in the delivery.
The beer crates should be cleaned at the end of
the bottle rinsing process. If the soapy water is
very dirty, replace it first (refer to Draining the
Machine).
Insert the overflow pipe into the door frame,
so that the interior may “air”.

Possible Troubleshooting / Decalcification
Malfunction Possible cause / Remedy
It is not possible to switch on the
machine
The power supply to the machine is
interrupted, cause within the machine,
ontact the after-sales service
The machine is not being filled with
water
The check valve provided by the
customer is closed, the air trap is soiled –
therefore, the level switch does not work,
the inlet valve is soiled or defective
ontact the after-sales service
The machine fills up with water and
heats up, but it is not possible to start
the rinsing program
The door contact switch is not in
contact defective, the fine wire fuse is
blown
ontact the after-sales service
The machine is being filled continuously
with water
The overflow pipe is not inserted correctly
The bottles are not clean The rinsing temperature is too low, the
machine does not convey the cleaning
agent. The rinsing agent container is
empty, the jet nozzles are plugged
The bottles have a grey, smeary film Insufficient quantity of fresh water per
rinsing process – Check the water
pressure
The exterior of the machine should only be wiped with a damp cloth.
Please observe that life switches and control lights are in the area of the operating
panel.
Decalcifying the interior of the machine:
The supply system of the machine is only supplied with cold water Therefore, it is not
necessary to decalcify this area. Decalcify the machine as follows:
Clean the interior of the machine (refer to the instructions on the pages 5 and 6).
Remove the surface filter and the overflow pipe. Spray the interior, the overflow pipe,
the suction filter and the surface filter with a decalcifier (diluted or according the to
the instructions). Put the overflow pipe and the suction filter on the surface
filter.Warten Wait during the exposure time of the decalcifier. Switch on the machine
and wait for about 20 sec. Switch off the machine. Then reinsert the suction filter
and the overflow pipe according to the instructions. It is also possible to hose out the
interior after the decalcifying with a water hose Attention: Only spray into the
interior of the machine.
Attention: In particular, decalcify the heating elements in the inside of the tank in
regular intervals. Otherwise, the heating capacity would be reduced or they might get
damaged.
Page 7

Page 8

Page 9

Page 10
Electric diagram
Manual flushing MOD: GS-21 III
AB of the machine No
B1 Switch Commissioning
B4 Micro door
B6 Switch
B7 Push button Manual rinsing
B8 Button manual rinsing
C Motor capacitor
C1 Heater protection water heater
C2 Heater protection tank
C4 Contactor heating
CM Relay micro door
C5 Pump capacitor rinsing
C6 Manual rinsing relay
D1 Program switch
E2 Thermostat temperature controller tank
E3 Level pressure regulator
F1 Fuse
F3 Filter anti-parasite capacitor
H1 Indicator commissioning
H2 Indicator rinsing program
H5 Indicator correct temperatures
H6 Indicator light manual rinsing
H7 Indicator rinsing
M1 Rinsing motor
M3 Motor flushing pump (optional)
R1 Heater water heater
R2 Heater tank
Y1 Filling / flushing electric valve
Y4 Cleaning agent dispenser
T2 Program switch flushing
T3 Program switch rinsing
T4 Manual program switch flushing

Technical data:
Hourly output about 190 bottles h
Rinsing time: 6 min 30 sec.
Pump capacity: 736 W
Circulation rate: 330 ltr. min.
Tank heater: 2 x 4500 W
Overall connected load: 9736 W
Voltage: 400 Volt
Tank contents: 29 ltr.
Water consumption rinsing cycle: about 8,7 ltr.
Water pressure permanent flow pressure: 2,5 bar
Water supply line ¾”
Water outlet 50 mm 
Rack height: Bottles of up to 400 mm
Basket dimensions: 500 x 500 mm
Equipment of baskets: 1 bottle basket
1 crate carrier for bottle crates
Dimensions:
Width: 580 mm
Depth: 630 mm
Height without feet: 820 mm
Height incl. feet 830 mm
Page 11

Bottle Basket
The system of our bottle basket suits fits almost all types of bottles.
No matter if you need to rinse NRW, long necked, NF or flip-top bottles, wine bottles,
juice bottles, milk bottles, yoghurt jar, and much more.
Page 12
Scope of delivery:
1 pcs Basic basket
8 pcs Support rails
36 pcs Supporting bars
88 pcs screws + washers (+ reserve)
1 pcs Template for the basket
mounting
1 pcs Screw connection for rinsing
arm
1 pcs Magnet
1 pcs Cable tie per basket

Page 13
Assembly of the bottle basket
Put the template on the table and put
the bottle basket over the template.
Attention:
The template is marked with the word
FRONT
Also mark the basket with a cable tie
or the like. The basket is square, but it
only has one correct front.
Be aware that the skids are running
from the front to the rear.
Then put your bottle (in our example a
0.75 l flip-top bottles) on the recess of
the template.
Then mount the support rail at the
height which best allows to hold the
bottle at the bottle neck.
Then mount the lateral and rear
support rail.
Attention:
Mount the front and rear support rails
at the same height and fix them with
the screws. Only tighten the screws
slightly Mount the lateral support rails
displaced by one hole of the frame to
the bottom.
Then only slightly tighten the screws.
Only tighten the screws after having
completed the “level”.

Mount the support rail at different heights depending on the bottle type or bottle
neck.
Also check how many bottles can be used in the bottle basket depending on the type
or size of the bottle. Also the number of the transversally mounted support bars
would change depending on the number of bottles.
Attention: Only tighten the screws, if the position of the support bar exactly matches
with the recesses of the template.
Page 14
Place the support bars on the bottom level of
the support rails. Up to 10 pcs depending on
the size of the bottle. Then position the
support bars (2 pcs each) at the 5 recesses
of the template from the front to the rear.
Take one screw with one washer each and
mount the support bars.
Only slightly tighten the screws, in order to
be still able to shift the support bars.
Important: Always check the
position of the bottle mouth, in
order that it is exactly positioned
with the recess of the template.

Page 15
Then inset the support bars into the
support rails from the front to the rear.
Max. 8 pcs for 4 rows of bottles.
Also position them above the recesses
of the template.
Always check the exact position of the
bottle mouth with the recess of the
template.
If it matches you can tighten the
screws on the support bars.
When using a cordless screwdriver, it
is recommended, not to use the
maximum torque output of the
cordless screwdriver.
As soon as the bottom level of the
bottle basket is assembled, you can
assemble the upper level of the bottle
basket.

Page 16
First mount the support rails, as for
the bottom level.
Here too, make sure that the support
rails need to be mounted at the same
height and the lateral support rails
need to be mounted by one hole to
the bottom on the basket frame.
Then place the support bars from the
left to the right as well as from the
front to the rear on the support rails.
When inserting the bottles into the
upper level, always make sure that
they need to stand up straight or
slightly inclined to the left in the bottle
basket.
Important:
Bottles with the same bottle neck or
bottle diameter but different heights
can be used in the same basket.

Setting the rinsing nozzles
Page 17
Condition of the machine:
The machine is switched off.
The tank is empty.
Open the door and remove the
surface filter as well as the
overflow pipe from the
machine.
Remove the upper rinsing arm
by turning the grey plastic nut.
Insert the Allen screw included
in the delivery into the thread;
do not overtighten it.
Put your bottles in the first row
of the basket and put it into the
machine.

The door remains open. Press the main switch (1)
The green indicator light (3) is illuminated.
Indicator light
Icon photo: Since end of 2017 there are no more fitted nozzles.
Page 18
Take the magnet which is
included in the delivery and insert
it into the fold on the right below
the switch panel.
Then the machine will start with
the filling process. The water
flows out of the bottom rinsing
nozzles in the bottles.
Then you can see if the angle of
the rinsing nozzles sprays directly
into the bottle mouth.
If one or several rinsing arms do
not spray into the bottle opening,
take an open-end spanner
(wrench opening 20), loosen the
nut of the arm and turn it into the
correct position. The rinsing arm
can be turned laterally (to the left
and to the right) and extracted or
slided in.
After having set the rinsing
nozzles, mount the top rinsing
arm on the machine again.
Then continue with the
instructions under the item
“Rinse” on page 3.
Switch Continuous rinsing (7)
Button
Rinsing
(8)
Button Washing
program (2)
Permanent washing (9)
Washing cycle (5)
Main switch
(3)
Rinsing
Temperature (4)
Main switch (1)