Effecta Komplett III 25kW User manual

Rev. HA. 015-02-18
COMISSIONING GUIDE
QUICK START GUIDE
EFFECTA KOMPLETT III
20-25-35 kW

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2
This guide will not replace the service and/or user manual of the product. The guide is only
designed to be a help on first start up of the product as well as a guide through the commis-
sioning process.
All parts and menus of this document is described in depth in the product manual.
▀Introdction
▀ Symbols in the document
Note!
The icon is shown when a important notice of the products needs to be understood.
High voltage
When the icon is shown extra caution needs to be taken since live parts of the boiler is pos-
sible to contact without them being isolated. Personal injury or even death may occur! All
installations must be done by a trained professional and comply with current building redula-
tions.
Hot surfaces
The icon is shown when there is risk for personal scaldings or burns.

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P. 2 Introduction
P. 2 Symbol description
P. 3 Table of content
P. 4 Check list before powering up the unit
P. 5 Controller
P. 6 Controller setup - fan
P. 7 Controller setup - feeder
P. 8 Calibration of feed rate - Auger model
P. 9 Calibration of feed rate - Auger model
P. 10 Calibration of feed rate - Integrated fuel store model
P. 11 Calibration of feed rate - Integrated fuel store model
P. 12 Calibration of feed rate - Vacuum fed model
P. 13 Calibration of feed rate - Vacuum fed model
P. 14 Calibration of feed rate - Vacuum fed model
P. 15 Calibration of feed rate - Vacuum fed model
P. 16 Controller setup - effect output
P. 17 Controller setup - date / time
P. 17 Controller setup - function test
P. 18 Back end protection
P. 19 Heating circuits
P. 20 Heating circuits
P. 21 Heating circuits
P. 22 Documentation
▀ Table of content

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Water content
Before powering up the system with electrical mains please ensure that all the boiler is filled with
water. All pumps controlled by the boiler needs to be in water filled heating circuits where there is
no blockages from circulation.
Doors
All doors and cleaning accesses needs to be closed and sealed before powering up.
Flue / chimney
The boiler must be connected to a approved flue system to evacuate smoke gasses before powe-
ring up the boiler.
Fuel feeding
Depending on what fuel feed option the boiler is equipped with the fuel feed system needs to be
completed before power up as well as the storage filled with pellets.
When above is confirmed please allow electrical mains to the boiler.
▀ Check list before electrical power feed

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Language
Choose desired language by pressing any of the
flags on the screen.
If change of language is desired please open OTH-
ER SETTINGS where language change can be done
again.
Home screen
On the home screen there is a image of the boiler
with temperature readings of the flue, flow of first
heating circuit and boiler temperature.
A CO2 vaule is displayed (only in operation phase) if
the a lambda probe is used.
A flame icon indicates the flame value visual inside
the boiler in percent.
If the electrical heater is used and applicable to the
system a current consumption will be displayed.
At the bottom part a operating mode will normally be
displayed for instance; Ignition, pre operation, opera-
tion phase etc.
Main menu
When pressing the touch display three icons will ap-
pear. In this quick start guide you will be asked to
enter the different menus in order to do different set-
tings.
▀ Control display

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Controller setup
Press anywhere on the display and then press the OPE-
RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return
key to navigate the menu system.
- Confirm that burner is set to OFF.
Fan menu:
Enter the FAN menu, a passcode is required which is
2233. The fan values are set up during operation with
a flue analyzer according to the installation manual. We
can however recommend the following values to get the
boiler operating enough to be able to measure with a flue
analyzer:
The ”Fan burner low” parameter is set to ON if you which
to have the low power output mode activated. We recom-
mend to have it activated on a Komplett III Light which di-
rect feeds any heating circuit without a accumulator tank.
Please leave the menu by pressing the Return key repea-
tedly until the home screen appears.
▀ Program setup - fan
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
20kW 25kW 35kW
Fan burner 55% 65% 55%
Flue boiler 65% 75% 90%
Fan burner
Flue boiler
Fan burner low
Fan alarm
Fan alarm
Fan
65%
75%
Off
Tacho
5s

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▀ Program setup - feeder settings
Calibration of feed dose
The most critical part of the commissioning is to calibrate the feed doses of pellets correctly. It is
therefore of outmost importance that it is done precisely and according to this manual. If the feed
doses isn´t setup according to our recommendations the boiler will deliver a faulty output which
can damage the system and it will most likely also result in unstable operation of the product.
Auger fed model
The calibration pro-
cess is described on
page 8-9.
Suction model
The calibration pro-
cess is described on
page 12-15.
Integrated fuel store model
The calibration process
is described on page
10-11.

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Controller setup
Press anywhere on the display and then press the OPE-
RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return
key to navigate the menu system.
- Confirm that burner is set to OFF.
Feeder menu:
Enter the FEEDER SETTINGS menu.
Change the pellets diameter to 6 or 8 mm. pellets.
▀ Calibration of feed dose - Auger version
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
50s
10s
6
No
No
No
A correctly adjusted start dose is one of the most critical and important steps of a
comissioning process. If the start dose is incorrect it will give the wrong output on the
boiler which might create operational issues, excessive wear on parts and even be
dangerous in extreme situations.
Calibration of feed dose with a auger fed boiler:
If the boiler is attached to a external feeding auger the start dose value needs to be veriefied ac-
cording to the below information.
Remove the black plastic hose which connects the feeding auger with the burner unit. Place
some sort of container underneath the plastic hose to collect the pellets that will be fed during a
auger filling procedure.
The hole down the fall shaft to the burner (where the black plastic hose where connected origi-
nally) needs to plugged temporarily in order to be able to build under pressure in the fire box and
allow the auger to feed in test mode.
Enter the OPERATION menu and then INSTALLATION menu. Activate the FILL FEEDER function
which will force feed pellets for 15 minutes. Meanwhile the auger is filling up tap the auger repea-
tedly to ensure that it is packed with fuel. When pellets comes out at the end of the auger the fill
feeder should be set back to NO and then directly back to ON to have a full 15 minutes feed of
pellets to make sure enough pellets is in the auger. Collect the pellets in a bag or container during
this 15 minute feed. Do not stop the feeding process, it is critical to have a properly packed and
filled auger in order to calibrate the feed rate in the next step.

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Setting the start dose
When the auger is properly packed and full enter the
OPERATION menu and open the FEEDER SETTINGS
menu and then press RUN START DOSE.
Collect the pellets being fed during the test start dose
process. It should be exactly 40cl. If it is less increase the
amount of seconds of the start dose and run another test
It the start dose is greater than 40cl decrease the amount
of seconds for the start dose and then run the test start
dose again.
Keep testing until the start dose being fed is exactly 40cl.
When this step has been processed the boiler is to be
reassembled again by putting the fall shaft hose back in
to the burner.
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
50s
10s
6
No
No
No
If the feeder isn´t running it is likely that under pressure over the boiler isn´t sufficient.
Make sure that the burner fall shaft is plugged at all time when the black plastic fall
hose is out of the burner.
▀ Calibration of feed dose - Auger version

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Controller setup
Press anywhere on the display and then press the OPE-
RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return
key to navigate the menu system.
- Confirm that burner is set to OFF.
Feeder menu:
Enter the FEEDER SETTINGS menu.
Change the pellets diameter to 6 or 8 mm. pellets.
▀ Calibration of feed dose - Integrated fuel store version
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
50s
10s
6
No
No
No
A correctly adjusted start dose is one of the most critical and important steps of a
comissioning process. If the start dose is incorrect it will give the wrong output on the
boiler which might create operational issues, excessive wear on parts and even be
dangerous in extreme situations.
Calibration of feed dose with a boiler equipped with a integral fuel store:
If the boiler is equipped with a intergrated fuel store on any side the start dose value needs to be
veriefied according to the below information.
Remove the front and/or side casing of the fuel store. The internal fuel store and burner unit will
be visual. Remove the black plastic hose which connects the feeding auger with the burner unit.
Place some sort of container underneath the plastic hose to collect the pellets that will be fed
during a auger filling procedure. (See illustration on page 11. for further information)
The hole down the fall shaft to the burner (where the black plastic hose where connected origi-
nally) needs to plugged temporarily in order to be able to build under pressure in the fire box and
allow the auger to feed in test mode.
Enter the OPERATION menu and then INSTALLATION menu. Activate the FILL FEEDER function
which will force feed pellets for 15 minutes. Meanwhile the auger is filling up tap the auger repea-
tedly to ensure that it is packed with fuel. When pellets comes out at the end of the auger the fill
feeder should be set back to NO and then directly back to ON to have a full 15 minutes feed of
pellets to make sure enough pellets is in the auger. Collect the pellets in a bag or container during
this 15 minute feed. Do not stop the feeding process, it is critical to have a properly packed and
filled auger in order to calibrate the feed rate in the next step.

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Setting the start dose
When the auger is properly packed and full enter the
OPERATION menu and open the FEEDER SETTINGS
menu and then press RUN START DOSE.
Collect the pellets being fed during the test start dose
process. It should be exactly 40cl. If it is less increase the
amount of seconds of the start dose and run another test
It the start dose is greater than 40cl decrease the amount
of seconds for the start dose and then run the test start
dose again.
Keep testing until the start dose being fed is exactly 40cl.
When this step has been processed the boiler is to be
reassembled again by putting the fall shaft hose back in
to the burner.
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
50s
10s
6
No
No
No
If the feeder isn´t running it is likely that under pressure over the boiler isn´t sufficient.
Make sure that the burner fall shaft is plugged at all time when the black plastic fall
hose is out of the burner.
▀ Calibration of feed dose - Integrated fuel store version
The plastic hose is the fall shaft for pellets
in to the burner and should be removed in
order to collect and measure the amount
of pellets being fed.

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Controller setup
Press anywhere on the display and then press the OPE-
RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return
key to navigate the menu system.
- Confirm that burner is set to OFF.
Feeder menu:
Enter the FEEDER SETTINGS menu.
Change the pellets diameter to 6 or 8 mm. pellets.
Change the start dose value to 48s which will get you
reasonably close to the correct start dose value.
▀ Calibration of feed dose - Suction version
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
50s
10s
6
No
No
No
A correctly adjusted start dose is one of the most critical and important steps of a
comissioning process. If the start dose is incorrect it will give the wrong output on the
boiler which might create operational issues, excessive wear on parts and even be
dangerous in extreme situations.

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Filling the internal storage
Press anywhere on the display and then press the OPE-
RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return
key to navigate the menu system.
- Confirm that burner is set to OFF.
Installation menu:
Enter the INSTALLATION menu.
Scroll down to SUCTION SYSTEM and press OK.
Suction system menu:
In the suction system menu scroll down to FILL STORA-
GE and set the function to ON.
The filling process will now begin.
NOTE: There is a delay time until the vacuum motor co-
mes. It will take 2-3 minutes until the turbine comes on
and with a empty storage it can take up to 15 minutes
until it is fully filled.
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
Operation settings
Advanced
Fill feeder
Effect High speed
Effect low sepped
Testblow start
Phase out
Fan Pre oper.
Fan low pre oper.
Clean Phase out
Flame Sens
Quick Start
Lam,bda probe
Suction System
Cascade
Installation
>
NO
15kW
0kW
0s
10s
40%
50%
12s
>
>
>
>
>
▀ Calibration of feed dose - Suction version
Filling interval
Night blockage
Clean int. storage
Fill Storage
0 (4)h
On
1 (25)h
Off
Suction system
If the feeder isn´t running it is likely that under pressure over the boiler isn´t sufficient.
Make sure that the burner fall shaft is plugged at all time when the black plastic fall
hose is out of the burner.

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Calibration of feed dose on a boiler equipped with a suction unit:
When the on board pellets storage has been filled it is time to calibrate the feed rate.
Remove the front casing of the fuel store. The internal fuel store and burner unit will be visual.
Remove the fall shaft connection by removing the elbow coming out from the storage. For refe-
rence see illustration on page 15.
Place a container underneath the hole to the feeding opening where the elbow used to connect
to the storage to collect the pellets that will be fed during a auger filling procedure.
The hole down the fall shaft to the burner (where the black plastic hose where connected origi-
nally) needs to plugged temporarily in order to be able to build under pressure in the fire box and
allow the auger to feed in test mode.
Enter the OPERATION menu and then INSTALLATION menu. Activate the FILL FEEDER function
which will force feed pellets for 15 minutes. Meanwhile the auger is filling up tap the auger repea-
tedly to ensure that it is packed with fuel. When pellets comes out at the end of the auger the fill
feeder should be set back to NO and then directly back to ON to have a full 15 minutes feed of
pellets to make sure enough pellets is in the auger. Collect the pellets in a bag or container during
this 15 minute feed. Do not stop the feeding process, it is critical to have a properly packed and
filled auger in order to calibrate the feed rate in the next step.
▀ Calibration of feed dose - Suction version
A correctly adjusted start dose is one of the most critical and important steps of a
comissioning process. If the start dose is incorrect it will give the wrong output on the
boiler which might create operational issues, excessive wear on parts and even be
dangerous in extreme situations.

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15
Setting the start dose
When the auger is properly packed and filled enter the
OPERATION menu and open the FEEDER SETTINGS
menu and then press RUN START DOSE.
Collect the pellets being fed during the test start dose
process. It should be exactly 40cl. If it is less increase the
amount of seconds of the start dose and run another test
It the start dose is greater than 40cl decrease the amount
of seconds for the start dose and then run the test start
dose again.
Keep testing until the start dose being fed is exactly 40cl.
When this step has been processed the boiler is to be
reassembled again by putting the fall shaft hose back in
to the burner.
NOTE: A good value to begin with is 48s for the start
dose. It will take the initial tests close to 40cl. of feed
rate.
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
VER: 3.0
Operation settings
Start dose
Support dose
Pellets diameter
Run start dose
Run supp. dose
Run oper. dose
Feeder settings
48s
10s
6
No
No
No
If the feeder isn´t running it is likely that under pressure over the boiler isn´t sufficient.
Make sure that the burner fall shaft is plugged at all time when the black plastic fall
hose is out of the burner.
▀ Calibration of feed dose - Suction version
The elbow connecting the fall shaft with
the on board storage. Remove it by un-
winding the two M8 nuts.

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Temperature set
Press OPERATION and then open TEMPERATURE SET
menu.
In the temperature set menu you will set the desired stop
and start temperature of the burners on/off to heat the
water volume within the boiler. Our recommendation is to
have on at 65°C and off at 75°C.
These temperatures is not at all the same or in commu-
nication with the heating circuits used to heat the house.
It is only the internal temperature within the boiler body.
▀ Program setup - temperature set
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
Operation settings
Boiler temp G1
Stop temp.
Start temp.
Temperature set
50°C
80°C
70°C
Effect output
Press OPERATION and then open the INSTALLATION
menu.
Scroll down to Effect high speed and set the boilers high
speed output at the desired effect. Never use a higher
output than the rating of the product!
If the boiler also will be used with a low power output the
Effect low speed needs to be set. We recommend it to be
50% of the boilers maximum rated output.
Burner
Fan
Feeder settings
Temperature set
Information
Service
Installation
Off
Operation settings
Advanced
Fill feeder
Effect high speed
Effect low speed
Testblow start
Phase out
Fan pre oper.
Fan low pre oper.
Installation
>
No
20kW
0kW
0s
10s
40%
50%
▀ Program setup - effect output
Never use a higher output than the maximum rated output of the product!

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Date & time
Press OTHER and then open the WEEKDAY menu.
Set the correct date and then press return to get back to
the Other setting menu.
Press TIME to open the menu for the clock. Set the cor-
rect local time.
▀ Program setup - date & time
Weekday
Time
Calibr. sensors
Function test
Alarms
English
Start guide
Other settings
Flame sens
Igniter
Feeder
Fan
Compressor
Solenoid valve
Test air clean
Convection clean
Shunt motor 1 (+/-)
Radiator pump 1
Shunt motor 2 (+/-)
Radiator pump 2
Function test
0%
Off
Off
100%
Off
Off
Off
Off
Off
Off
Off
Off
Function test of shunt motors
Press OTHER and then open the FUNCTION TEST menu.
Depending on what functions the boiler have been deli-
vered with a different view will appear in the function test
menu.
Test the following functions:
Shunt motor 1 (also 2 and 3 if applicable) needs to con-
trolled so that they open in the right direction. Press +/-
and check that they very slowly open in the right direction.
Note that it can be either clockwise or counterclockwise
depending on how the shunt valve has been set up. If the
motor is operating in the wrong direction the power freed
phases needs to be switched.
▀ Program setup - function test
>
>
>
>
>
>
>
Weekday
Time
Calibr. sensors
Function test
Alarms
English
Start guide
Other settings
>
>
>
>
>
>
>

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18
Back end protection
If one or more heating circuits is connected to the
connections at the back of the boiler the back end
protection function must be enabled at all times.
NOTE: Warranty is void unless the back end protection
function is enabled.
▀ Back end protection
Backend prot.
Temp G1 min
Max flow temp.
Backend prot.
Yes
60 °C
20 °C
Back end protection
Press anywhere on the controller and then open the HEA-
TING SYSTEM menu.
Depending on what sensors has been connected to the
boiler and what program options the system has been
set up with the HEATING SYSTEM menu will appear dif-
ferently. The one illustrated is displayed if one sensor G7
is attached and the programmer is set to a constant flow
temperature.
In the shunt control menu scroll down to BACKEND PROT
and press OK. In the BACKEND PROT menu make sure
that the function is set to YES.
Recommended settings:
Temp G1 min: 60°C
Max flow temp: 20°C
Description of function:
The first parameter (Temp G1 min) is the temperature
within the boiler where the Backend protection function
will be enabled. In the above example the function will be
activated when the temperature drops below 60°C. The
function will then restrict the flow temperature down to
the Max Flow temp which in the above example is set to
20°C. Since the draw of hot water is limited to a minimum
while the backen protection function is active the boiler
temperature (G1) will then rise and when the boiler tem-
peratures reaches 61°C the shunt motor will slowly start
to open again.
▀ Program setup - back end protection
Program
Flow temp.
Radiator pump
Constant flow
Enegy saver
Backend prot.
Shunt control 1
Constant flow
22 (20)°C
On
60°C
>
Yes
Boiler warranty is void if the backend protection function isn´t activated when heating
circuits are connected to the back connections of the boiler.

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19
Setting up the heating circuits
All Komplett III can control up to three individual heating circuits with a great variety of programs
as well as day/time set back. To set up the heating circuits it is important to have the project docu-
mentation available in order to set the system up as it has been sold originally.
The layout and controls can be done in more than fifty ways and we will in this document try to
explain the basic functions. Please use the users manual as reference if deeper information is
needed.
For the circuits to work you need the following components installed:
▀ Heating circuits
Components for heating circuits Amount used per heating circuit
Shunt valve 3 way 1 pcs. per heating circuit
Shunt motor 120s ESBE 1 pcs. per heating circuit
Flow sensor, article 301701 1 pcs. per heating circuit
Outdoor sensor, article 301702 1 pcs. common for all available heating circuits.
Room sensor, article 30171 1 pcs. per heating circuit
Heating system menus
The flow sensors enables and activates the menus for
each heating circuit. The first flow sensor needs to be
connected to G7 on the main board in order to activate
heating circuit one. The second and third heating circuit
is controlled from the expansion board and are at port G9
and G10.
NOTE: If the flow sensor for the desired heating circuit
isn´t connected the menu for the circuit will not appear in
the controller!
A electrical diagram is available in the full manual for the
Komplett III boilers.
▀ Activating the heating system menu
Program
Flow temp.
Radiator pump
Constant flow
Enegy saver
Backend prot.
Shunt control 1
Constant flow
22 (20)°C
On
60°C
>
Yes
Room
If the program ROOM is choosen the shunt motor will regulate the shunt valve to maintain a certain
room temperature getting it´s reference from the room sensor. One room sensor is used for each
heating circuit using this program. The active sensors in this set up is the flow sensor and room
sensor.
It is possible to use the ENERGY SAVER function to set back the room temperature with the de-
sired amount of degrees on two different times each individual weekday.
Recommended to use when: The building uses radiators and the room sensor is placed in a loca-
tion where it isn´t affected by direct sunlight or chill from doors opening and closing. It should be
placed in a central location of the building and not on a outer wall.
Not recommended to use when: The building uses radiant floor heating / under floor heating.
▀ Heating program options

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Outdoor
If the program OUTDOOR is choosen the shunt motor will regulate the shunt valve to maintain a
certain room temperature getting it´s reference from the outdoor sensor. The temperature to the
flow is determined with the help of a heating curve and adjustment in the program. This is also
known as weather compensation. The same outdoor sensor can be used for all three heating
circuits running on the same program option. The active sensors in this set up is the flow sensor
and the outdoor sensor.
It is possible to use the ENERGY SAVER function to set back the flow temperature with the desi-
red amount of degrees on two different times each individual weekday.
Recommended to use when: The building uses radiators or underfloor heating.
NOTE: The outdoor sensor must be placed on a north facing wall to function properly!
Both
If the program BOTH is choosen the shunt motor will regulate the shunt valve to maintain a certain
room temperature getting it´s reference from the outdoor sensor. The temperature to the flow is
determined with the help of a heating curve and adjustment in the program. This is also known as
weather compensation. The same outdoor sensor can be used for all three heating circuits running
on the same program option.
The difference between to the program BOTH and the program OUTDOOR is that the room
sensor will correct the temperature to the flow with 5°C for every °C the room temperature is off.
Example: If a desired room temp is set at 20°C and the actual room temperature is 19°Cthe tem-
perature to the flow will raise with 5°C until the difference between desired room temperature and
the actual room temperature is 0°C.
The active sensors in this set up is the flow sensor, room sensor and the outdoor sensor.
It is possible to use the ENERGY SAVER function to set back the flow temperature with the desi-
red amount of °C on two different times each individual weekday.
Recommended to use when: The building uses radiators or underfloor heating.
NOTE: The outdoor sensor must be placed on a north facing wall to function properly, the room
sensor needs to be placed at a central location of the house where direct sunlight or chill from
doors doesn´t interfere with the room temperature.
Constant
If the program CONSTANT is choosen the shunt motor will regulate the shunt valve to maintain a
constant temperature to the flow getting it´s reference from the flow sensor.
The active sensors in this set up is the flow sensor.
It is possible to use the ENERGY SAVER function to set back the flow temperature with the desi-
red amount of °C on two different times each individual weekday.
Recommended to use when: Any case where a separate heating controller is used.
▀ Heating program options