Elpress PS710 Series User manual

PS710R
PS710E
PS710D
PS710
INSTRUCTIONS FOR USE
GB

PS710 | INSTRUCTIONS FOR USE 2
CONTENTS PAGE
1. PERSONAL SAFETY..............................................................................................................................3
2. ASSISTANCE...................................................................................................................................................4
3. GENERAL DESCRIPTION............................................................................................................4
4. PS710 SYSTEM COMPONENTS...............................................................................5-6
5. FUNCTIONS...................................................................................................................................................7
6. DISPLAY MENU.........................................................................................................................................8
7. USE OF THE PS710......................................................................................................................8-9
8. MAINTENANCE ........................................................................................................................... 9-10
9. DISPOSAL...................................................................................................................................................... 10
10. TECHNICAL SPECIFICATION.......................................................................................... 11
11. DECLARATION OF CONFORMITY...............................................................12-13
12. ACCESSORIES..............................................................................................................................14-15

PS710 | INSTRUCTIONS FOR USE 3
IMPORTANT! read this section before using the
PS710!
1. Personal safety
Personal injury risk
- This equipment may only be used by persons with sufcient knowledge
about it’s application and function.
- Before the Product is used this Instruction for use must be studied care-
fully and all instructions must be followed.
- The use of other hydraulic tools than from Elpress may bring about con-
siderable risks for personal injury.
PS710 is an electro hydraulic pump exclusively designed for the use of Elpress hydraulic tools.
The mains cable may only be connected to a 100-240 VAC outlet with protective earth (PE).
This Instruction for use shall always be kept with the PS710.
- The PS710 creates a very high working oil pressure (up to 700 bar or 10 000 psi) in
the pump, hose and tool. To minimize the risk when handling, always use
protective glasses and gloves.
- Do not try to disconnect tool in pressurised state.
- The control handle has to be connected to the tool.
Always check the PS710 before use, with special regards to damage on the hose, control cable,
attached tool and mains cable. If damage is seen or suspected, the unit must not be used and
immediate service actions must be taken.
Note that only authorised service units with access to technical documentation may service the
PS710. Always use spare parts supplied from Elpress.
Note that the hose for this unit may look much like any hydraulic hose, but carries about three
times the pressure of conventional hydraulic hoses. It is therefore absolutely necessary to use only
hoses and ttings designed for these high pressures.
Reduce the safety risks and prolong the service time for the PS710 by handling it with care and by
keeping it clean.
Do not work with attached tools directed towards any one.
Observe the movements of the attached tool to avoid nger damages.
An attached tool is quickly “freezed” by releasing the start switch on the control handle.
The stop switch stops and retracts the tool movement. This function is checked at each
starting up sequence.
At longer stops, switch off the unit and disconnect the mains cord plug.
The PS710 must not be used for work in explosive environments.

PS710 | INSTRUCTIONS FOR USE 4
2. Assistance
In case of questions regarding this Product, please contact your Elpress supplier or Elpress directly
through the customer support dept at the main ofce in Kramfors, Sweden.
Telephone [phone]
Telefax [phone]
E-mail [email protected]
3. General description
PS710 is an electro hydraulic pump developed for many different crimp needs where high perfor-
mance, exibility and reliability is required. The portable pump unit is built in three basic versions,
all with customizing possibility.
PS710D is the version for cable harness manufacturing with high ow pump, CAN-bus for com-
munication with Elpress CS2500 crimp unit and PC software for crimp process control and analysis,
statistic process control on computer in real-time. Mains power 85-276 VAC.
PS710E can be powered both from Li-ion battery 28.8 V and mains power 85-276 VAC. Equipped
with electronic control system for supervision of crimp procedure. Display with keypad and a possi-
bility of PC communication (USB), add new aspects to quality assurance.
PS710R has a design without electronic traceability of crimps but still the same hydraulic capacity
and high personal safety. Mains power 85-276 VAC with 24VDC long life time relay technique.

PS710 | INSTRUCTIONS FOR USE 5
4. PS710 System components
Carrying handle
Display
USB
Hydraulic connection
Crimp head
Start
switch
Control
handle
PS710E Backside
Hydraulic hose
Main
switch
Battery
Power
connection
PC Software for crimp
analysis and quality process
integration
1. Start
2. Stop
3. Battery cover (AAA 1,5 2 st,
2 mm allen key)
Battery status of the control handle is indicated
by ≤ 2.5V to display text ”Handle bat. low.
Battery must changed.
If the battery voltage drops below 2.1V
will a stopping alarm ”Handle bat. att”.
Stop
switch Battery
cover
12
3Mains Battery
ERGOCOM handle

PS710 | INSTRUCTIONS FOR USE 6
PC software for crimp ana-
lysis and quality process
integration
Crimp station
CS2500
Foot pedal Pump PS710D
Hydraulic
hose
Hydraulic
connection
Handle
connection
Carrying handle
Main switch
Power connection
PS710R
Back
PS710R
Front
4. PS710 System components
PS710D
Carrying handle
Display
USB
Hydraulic
connection
CAN bus
system
Foot pedal
connection

PS710 | INSTRUCTIONS FOR USE 7
5. Functions
The operator controls the pump with the start- and stop switches on the handle. When the start-
switch is pushed, the pump motor starts and a hydraulic pressure is built up in hose and crimp-
tool. When a preset max pressure is reached, the system is automatically unloaded and tool
retracts. This procedure is often called a crimp cycle. A crimp cycle can be interrupted, by
releasing the start-switch, restarted again by pushing start-switch or ended, by pushing the stop-
switch at any time. If foot pedal is used, start and stop function is the same.
The ERGOCOM use wireless communication, bluetooth, and is available for PS710E.
Each handle is coded to a certain pump from safety aspects. The pump ID No is marked on the
handle.
The ERGO handle is the version with wired communication useable for PS710E+PS710R.
Start of pump. Always attach a crimp tool to the hose in depressurised state and connect the
handle to the tool.
This is for personal safety, never run the pump without tool, crimping or cutting tool.
1. Set main switch in position ”off”
2. Connect the mains cord plug to a 100-240 VAC power outlet with protective earth, PE
3. Set main switch in position ”on”
4. Press stop switch on the handle to activate the electronic self check, (PS710E and PS710D)
Change of tool accessories should only be done with main switch in position “0”
When pump is not used, always set main switch in position “0” and disconnect power cable.
For longer stops, tool should be disconnected from hydraulic hose and hose from pump.
Battery should preferable be kept in dry environmental when not in use.
Before charging Li-ion battery, the separate charger instruction must be read.
In the electronic control system for PS710E and PS710D every crimp characteristic with the crimp
Id-No is saved. All the crimps can be analyzed afterwards or on-line in real-time by using the
Elpress Analyser software in a separate PC, connected to the pump with USB. This give a unique
opportunity for quality check.
If the pump memory is full and crimps are not to be transferred to an external PC the pump
memory can be deleted by use of the “Clear logs” function in the main menu.

PS710 | INSTRUCTIONS FOR USE 8
7. Use of PS710E and PS710D
When the pump has been switched on, the stop switch on the handle or the foot pedal has to
be activated once before the pump is ready to be used.
By pressing the start switch the pump motor starts and oil ow into the crimp tool cylinder.
Start switch can be released at any time and the pump immediately stops.
After a complete crimp cycle, information about relevant parameters is shown in display.
By using the down switch on the key-pad this information is easy reached.
If any of the parameters above, press time, pressure, current, voltage, oil temp or motor temp is
out of preset limits there will be an error message with information about the actual problem.
When a crimp cycle has been started but not completed within 60 sec, a message “Time out” will
be shown in the display. All faulty messages can be cleared in “Active faults” menu.
Crimp complete Crimp cycle has been fullled, max
pressure reached
Log ID Crimp identity saved with crimp
characteristic
Cycle counter Counts every crimp (p > 15 bar),
possible to reset
Total counter A not resetable total press
counter
Press time Crimp time, when pressure p is over
15 bar
Max pressure Max hydraulic pressure reached
during crimp cycle
Max current Max motor current reached during
crimp cycle
Min battery Min voltage, battery or net power,
during crimp cycle
Oil temp Max hydraulic oil temperature during
crimp cycle
Motor temp Max DC-motor temperature during
crimp cycle
6. Display menu on PS710E and PS710D
When the pump is made ready for use, display will show “Date and time” and “Pump-No”
The four switches on the keypad are used for navigation in the control system.
“Main menu” is reached by pushing the “OK” switch. Up and down switches moves
the cursor to desired line, then the switch marked “OK” must be pressed. Return to main menu
by pressing the “esc” switch. In the main menu it is easy to get information about pump status.
- Log info Show used part of computer memory
- Reset counter Reset counter of crimps shown in display
- Clear logs Clear out memory from all crimplogs
- Settings Show set values
- Active faults Show and clear out of error messages
- Admin Time set log-in
- Version info Information about software

PS710 | INSTRUCTIONS FOR USE 9
Use of PS710R
This version is made without electronic control system which limit the possibilities to give
information to the operator about pump status. Crimping starts by pushing the start switch
on the handle, interrupting the crimp movement by releasing the start switch and at any time
stopping the pump and retracting the crimp tool with the stop switch on the handle.
A complete crimp cycle is made automatically with pressure built up to a preset max pressure
when the tool retracts and hydraulic is unloaded. Main switch should be turned off when the
pump is not used.
8. Maintenance / Service
The life time of a PS710 is prolonged if the unit is kept clean and dry. A daily check of
hydraulic hose, handle with signal cable, signal connectors and mains cable is important.
If damages occur, these components must be replaced before using the pump as it affect personal
safety. When hydraulic hose and cable are disconnected from the pump the plastic cover caps
must be mounted on the connectors.
Best way to transport and keep the pump protected is to use the Elpress wooden box.
The Li-ion battery only for PS710E should be kept dry and protected from short circuits.
All battery charging should be made indoor, temperatures between 0-30 °C. See charger
instruction.
TROUBLESHOOTING
Display or switches do not function Check mains outlet power fuse and than
cable and connector. Test with battery power,
only PS710E
ERROR MESSAGES DISPLAY
Stop button stuck Signal cable not connected or damaged
Battery low Charge or change battery
Motor temp high Improve air ventilation around pump
Log memory full Use “Clear logs” in main menu
High motor current Contact Elpress
Time for service Time for preventive maintenance

PS710 | INSTRUCTIONS FOR USE 10
PREVENTIVE MAINTENANCE AGREEMENT
Elpress Service offer a exible solution for enhanced security, with rapid service and
high availability:
Planned and preventive maintenance guarantees better performance for your equipment.
Regular service intervals minimize the risk of unforeseen stoppages by indicating any safety or
functional defects and by recommending measures to avoid such problems.
Regular service intervals are normally implemented every 12 months at a xed price.
The price is based on the service level solution and tool equipment.
A certicate is issued after the equipment has complied with calibration requirements.
Elpress service agreements are arranged per tool and service level:
Elpress Basic: Preventive maintenance, calibration with certication
Elpress Advance: Includes Elpress Basic + corrective maintenance
9. Disposal
Electrical equipment shall not be disposed together with normal waste. In accordance with
European Directive 2011/65/EU RoHS, 2012/19/EU, waste of electric and electronic equipment
that reached the lifetime must be collected separately and decommissioned and sent to
appropriate environmentally responsible recycling facility, regional collection centre or nearest
Elpress representative.
Material used in PS710 are recyclable. The pump contains one litre of mineral oil which never
should be thrown into nature.

PS710 | INSTRUCTIONS FOR USE 11
10. Technical specications
PS710 is an electro hydraulic portable pump made for use with Elpress crimping tools.
It is available in three basic models:
• PS710E - with electronic control system and battery.
• PS710R - with relay control and without battery.
• PS710D - suitable together with Elpress CS2500.
Max hydraulic pressure Normal preset to 630 bar (range 25-700 bar)
Oil ow at 20 bar 0.6 litre/min (PS710D 1.2 litre/min)
Oil volume 1.0 litre
Oil type HYDREX MV 22 (hydraulic oil, mineral type) or similar
Mains power 85-276 VAC 50/60 Hz
Dimensions 370x170x280
Weight 11.5 kg
Battery (PS710E) Li-ion 28.8 V 3.0 Ah
Crimps/battery charge 120 crimps with Cu 150 mm²
Charger 230 VAC 50 Hz 10.8-28.8 V charging time 65 min
Protection IP54
Ambient temperature - 15 to 40 °C
Others Elpress PS710 Analyser software for crimp process
control
USB connection to PC, cable included in software kit
CAN bus system with PS710D and CS2500
CE-requirements met Machine safety 2006/42/EG
Electro magnetic compatibility 2014/35/EU
Low voltage directive 2014/30/EU
RoHS 2011/65/EU
WEEE 2012/19/EU

PS710 | INSTRUCTIONS FOR USE 12
11. Declaration of conformity

PS710 | INSTRUCTIONS FOR USE 13
11. Declaration of conformity

PS710 | INSTRUCTIONS FOR USE 14
12. Accessories
Article No
Mains cable
Article No
For EU 8010-050500
For China 8010-051300
For USA 8010-052700
Hydraulic hose
2.4m PS710E ergo 5220-181400
5m PS710E ergo 5220-181500
2.4m PS710E ergocom 5220-182000
5m PS710E ergocom 5220-182100
2.4m PS710E old model 5260-010200
5m PS710E old model 5260-010300
2.4m PS710R ergo 5220-181600
5m PS710R ergo 5220-181700
2.4m PS710R old model 5260-010000
5m PS710R old model 5260-010100
5220-070300
Battery PS710EBP
Quantity? 8010-051400 1
2
Battery charger PS710EBC
For EU 8010-051500
For USA compl with converter 8010-058300
Analyzer
5220-189400
Strap
8021-001200
Foot control unit FCU
5220-181800
5220-181900
PS710E251
5204-008200
PS710E 5204-009100
Mains cable EU 8010-050500
2.4m hydraulic hose ergocom 5220-182000
PS710EBP 8010-051400
PS710EBC 8010-051500
Strap 8021-001200
PS710E501
5204-008400
PS710E 5204-009100
Mains cable EU 8010-050500
5m hydraulic hose ergocom 5220-182100
PS710EP 8010-051400
PS710EBC 8010-051500
Strap 8021-001200
PS710D
5204-009000
PS710
PS710E
5204-009100
PS710R
5240-009200

PS710 | INSTRUCTIONS FOR USE 15
Article No:
Article No
PS710R250
5204-008300
PS710R 5204-009200
Mains cable EU 8010-050500
2.4m hydraulic hose ergo 5220-181600
Strap 8021-001200
PS710R500
5204-008500
PS710R 5204-009200
Mains cable EU 8010-050500
5m hydraulic hose ergo 5220-181700
Strap 8021-001200
PS710E251-WOBC
5204-008600
PS710E 5204-009100
Mains cable US 8010-052700
2.4 m hydraulic hose ergo 5220-181400
PS710EBP 8010-051400
PS710EBC US compl 8010-058300
Strap 8021-001200
PS710ECN
5204-009500
PS710E 5204-009100
Mains cable China 8010-051300
PS710EBP 8010-051400
PS710EBC CN+US 8010-052300
Strap 8021-001200
PS710RCN
5204-009600
PS710R 5204-009200
Mains cable China 8010-051300
Strap 8021-001200
PS710E501-US-WOBC
5204-012300
PS710E 5204-009100
Mains cable US 8010-052700
5m PS710E ergo 5220-181500
Strap 8021-001200
PS710E501-US
5204-012400
PS710E 5204-009100
Mains cable USA PS710 8010-052700
Hydraulic hose compl 5m Ergo PS710E 5220-181500
PS710EBP 8010-051400
PS710EBC US compl 8010-058300
Strap 8021-001200
PS710R
5204-009100 5240-009200
PS710E
12. Accessories

8052-060500
Elpress AB. P.O. Box 186, SE-872 24 KRAMFORS, SWEDEN
Tel: [phone] | Fax: +(0)46 612-71 71 51
E-mail: [email protected] | www.elpress.net