Euromacchine LAMPO GREEN Service manual

LAMPO GREEN
INSTALLATION, USE AND
MAINTENANCE MANUAL AND EC
DECLARATION OF CONFORMITY
EN
Euromacchine S.r.l.
Via delle Industrie, 20
31047 – Ponte di Piave (TV)
Italy
([phone]/01
[e-mail]
www.euromacchine.com 2019
VERSIONS
• SUBMERSIBILE
• DOUBLE PUMP
• HORIZONTAL

LAMPO Multifunction Unit
Content rights
Reproduction in whole or in part and distribution of the content of this document
without the prior written consent of the Manufacturer is prohibited.
The company Logo is the property of the Manufacturer of the Machine.
Responsibilities
We are constantly committed to improving accuracy of the information
published in each Manual, but inaccuracies may occur.
We accept no liability for any errors and omissions or for any
damage resulting from the use of this document.
Rev. 0 10/08/2017
IMPORTANT
THOROUGHLY READ BEFORE USE
KEEP FOR FUTURE REFERENCE
INSERIRE ETICHETTA

LAMPO Multifunction Unit
GENERAL INDEX
0 INTRODUCTION ..................................................................................................................... 4
0.1 GUIDELINES FOR INSTRUCTION MANUAL READING.......................................................................................4
0.2 PRESERVATION AND VALIDITY OF THE INSTRUCTION MANUAL..................................................................5
0.3 INSTRUCTION MANUAL UPDATE METHOD .......................................................................................................5
0.4 ADDRESSEES OF THE INSTRUCTION MANUAL................................................................................................5
0.5 GLOSSARY AND PICTOGRAMS ............................................................................................................................6
0.6 PICTOGRAMS RELATED TO THE QUALIFICATIONS OF THE INTERESTED SUBJECTS...............................6
0.7 TERMS AND CONDITIONS OF SALE ....................................................................................................................7
0.8 PICTOGRAMS RELATED TO THE MACHINE .......................................................................................................9
1 IDENTIFICATION OF THE MACHINE.................................................................................. 10
1.1 GENERAL DESCRIPTION.....................................................................................................................................10
1.2 INTENDED USE.....................................................................................................................................................10
1.3 DATA AND CE MARKING...................................................................................................................................... 11
1.4 TECHNICAL DATA ................................................................................................................................................. 11
1.5 MACHINE LAYOUT................................................................................................................................................12
1.6 TRUE COPY OF THE ORIGINAL OF EC DECLARATION OF CONFORMITY .....................................................13
2 TRANSPORT, STORAGE AND INSTALLATION................................................................. 14
2.1 QUALIFIED OPERATORS INVOLVED IN SECTION .......................................................14
2.2 REQUIRED PPE - RESIDUAL RISKS...................................................................................................................14
2.3 HANDLING THE PACKED MACHINE ...................................................................................................................14
2.4 ASSEMBLY ............................................................................................................................................................14
2.5 HANDLING THE MACHINE ..................................................................................................................................15
2.6 LEVELLING............................................................................................................................................................16
2.7 SUBMERSIBLE ELECTRIC PUMP....................................................................................................................... 17
3 COMMISSIONING ................................................................................................................. 18
3.1 QUALIFIED OPERATORS INVOLVED IN SECTION .......................................................18
3.2 REQUIRED PPE - RESIDUAL RISKS...................................................................................................................18
3.3 PRELIMINARY TESTS..........................................................................................................................................18
3.4 SUPPLY..................................................................................................................................................................19
3.5 GROUND CONNECTION ...................................................................................................................................... 20
4 OPERATION.......................................................................................................................... 21
4.1 QUALIFIED OPERATORS INVOLVED IN SECTION
1
................................................................21
4.2 RESIDUAL RISKS FOR THE OPERATOR IN CHARGE OF THE OPERATION..................................................21
4.3 MACHINE PERFORMANCE..................................................................................................................................21
4.4 USES NOT PERMITTED.......................................................................................................................................21
4.5 SAFETY FUNCTIONS ...........................................................................................................................................21
4.6 EMISSIONS........................................................................................................................................................... 22
4.7 OPERATOR PANEL.............................................................................................................................................. 22
4.8 START-UP ............................................................................................................................................................ 26
4.9 SERVICE UTILITIES............................................................................................................................................. 35
4.10 MACHINE STOP ................................................................................................................................................... 36
5 MAINTENANCE AND CLEANING........................................................................................ 37
5.1 QUALIFIED OPERATORS INVOLVED IN SECTION .........................................................................37
5.2 REQUIRED PPE - RESIDUAL RISKS...................................................................................................................37
5.3 SAFETY PRECAUTIONS ......................................................................................................................................37
5.4 OPERATION MODE WITH “SAFETY DEVICES DISABLED”.............................................................................37
5.5 PERIODIC MAINTENANCE ..................................................................................................................................37
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5.6 EXTRAORDINARY MAINTENANCE ................................................................................................................... 39
5.7 CAUSES AND REMEDIES ...................................................................................................................................40
5.8 MAINTENANCE LOGBOOK BY THE DISTRIBUTOR’S CUSTOMER ............................................................... 45
6 MACHINE INACTIVITY ........................................................................................................ 46
7 LIST OF SPARE PARTS .......................................................................................................47
7.1 QUALIFIED OPERATORS INVOLVED IN SECTION ........................................................................ 47
7.2 MACHINE LAYOUT............................................................................................................................................... 47
8 MACHINE DECOMMISSIONING ......................................................................................... 48
8.1 QUALIFIED OPERATORS INVOLVED IN SECTION
1
....................................48
8.2 INFORMATION FOR DECOMMISSIONING ........................................................................................................48
9 MACHINE DISPOSAL .......................................................................................................... 48
9.1 QUALIFIED OPERATORS INVOLVED IN SECTION
1
....................................48
9.2 INFORMATION FOR DISPOSAL .........................................................................................................................48
10 WIRING DIAGRAMS............................................................................................................ 48
10.1 QUALIFIED OPERATORS INVOLVED IN SECTION ........................................................................48
10.2 DOCUMENTS RELATED TO THE ELECTRIC PART..........................................................................................48
TECHNICAL SERVICE
EUROMACCHINE S.r.l.
Via delle Industrie, 20 — 31047 Ponte di Piave (Tv), Italy
Tel. [phone]
E-mail: inf[email protected] PEC eur[email protected]
Website: www.euromacchine.com
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LAMPO Multifunction Unit
0 INTRODUCTION
This manual has been designed to provide the Final User with an essential instrument for the correct use of the Machine.
It is therefore advisable that the operators responsible for the use of this machine thoroughly read the manual, in order to optimise the machine performance
and operate in total safety.
In this way the operator can be aware of the problems related to the machine and the product being processed.
The operator and the qualied technician are obliged to read and understand the content of this manual, which must be kept intact and be an integral part of
the machine.
Before making the machine operational, carefully read the technical instructions contained in this document and strictly follow the indications
herein. Keep this manual and all the attached documents in a place accessible to and known by all users (operators and maintenance personnel).
This Use and Maintenance Manual is an integral part of the machine and aims at providing all information required for:
Transport and Handling Handling and moving the machine, packed and unpacked in safe conditions;
Assembly and Installation,
Commissioning, Decommissioning
Correct machine installation, commissioning and decommissioning in safe conditions and in compliance with the
current regulations that protect the health of workers and the environment;
Setting, Training / Programming Correct awareness of the operators with respect to the safety issues; specic training of personnel for correct use
of the machine;
Operation, Setup, Full operation In-depth knowledge of its operation and its limits; its correct use in safe conditions;
Cleaning, Maintenance,
Troubleshooting
Carry out maintenance operations in a correct and safe manner.
The managers of company departments where this Machine will be installed are obliged, according to the regulations in force, to thoroughly read this Instruction
Manual and make it read to operators and maintenance operators in charge, for the parts within their competence, and to verify they have understood such parts.
The time spent for this purpose will be widely rewarded by the correct operation of the machine and its use in safe conditions.
This document assumes that in the plants where the machine is installed the current standards on safety and hygiene at work are observed.
Instructions, drawings and documents contained in this Manual are of a condential technical nature, strictly owned by the Manufacturer and cannot be
reproduced in any manner, either in whole or in part.
The Manufacturer reserves the right to update its production, and the applicable use and maintenance manual accordingly, with no obligation to inform the
Final User of the amendments occurred.
The Final User is also responsible for making sure that, if this document is amended by the Manufacturer, only the updated versions of the Manual are actually
present in the points of use.
The Final User can request from the Manufacturer an update or a new copy of the use and maintenance manual, providing the following information:
• The machine model/type;
• The machine serial number;
• The revision date of the manual.
In case of transfer of the machine to a third party, the Final User is invited to transfer also this Instruction Manual, together with the complete use and
maintenance documentation, communicating the name and the address of the new Final User to the Manufacturer. Copyright:
This Instruction Manual is the exclusive property of the Manufacturer and therefore cannot be copied,reproduced,transmitted to third parties, except together
with the machine itself, in whole or in part, without the express written authorisation of the owner.
The Final User is informed that any criticisms, remarks or suggestions by the user, aimed at improving this Instruction Manual, will be appreciated by the
Manufacturer.
0.1 GUIDELINES FOR INSTRUCTION MANUAL READING
This Manual is divided into independent chapters, each of which is addressed to a specic subject (Ref. Para 0.6) whose skills required to operate the machine
in a safe manner are dened.
The sequence of chapters corresponds to the temporal logic of the machine lifecycle.
Terms, abbreviations and pictograms are used to facilitate the immediate understanding of the text.
The cover and/or Par. 1.1 contain the identication data of the machine, such as Machine Type, Model, Serial Number, Manufacturer and Year of Manufacture.
The cover and all the pages contain the date and revision of the Instruction Manual.
ABBREVIATIONS
Sect. = Section
Chap. = Chapter
Par. = Paragraph
Pag. = Page
Fig. = Figure
Tab. = Table
UNITS OF MEASUREMENT
The units of measurement used are those provided for by the International System (IS) in accordance with Directive 80/181/EEC.
Reading the pictograms related to the interested subjects:
The pictograms provided for in Par. 0.6 addressed to the subjects involved in the indications provided are present in the index and at the beginning of each
paragraph
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PICTOGRAMS RELATED TO THE INSTRUCTION MANUAL
HAZARD HAZARD: this word indicates a hazard with high level of risk that, if not avoided, results in death or serious
injury.
WARNING WARNING: indicates a hazard with medium level of risk that, if not avoided, could result in death or
serious injury
ATTENTION ATTENTION: indicates a hazard with low level of risk that, if not avoided, could result in minor or moderate
injury.
IMPORTANT NOTE
General notes useful for the correct consultation of the document
The descriptions preceded by these symbols contain very important information/provisions, in particular with regard to safety. Failure to comply with them
may involve:
• Hazards for operator safety;
• Injury even serious to the machine operators (in some cases even death)
• Loss of contractual warranty;
• No liability of the Manufacturer.
0.2 PRESERVATION AND VALIDITY OF THE INSTRUCTION MANUAL
The Instruction Manual must be preserved with care and must accompany the machine in all the changes of ownership of its lifecycle.
Preservation must be facilitated by handling it with care, with clean hands and not placing it on dirty surfaces.
No parts can be removed, torn or arbitrarily amended.
The Instruction Manual must be led in a place protected against moisture and heat and in the vicinity of the machine to which it refers.
The Manufacturer, at the request of the Final User, can provide further copies of the Instruction Manual of the machine.
Validity of the Instruction Manual: the user is reminded that this Instruction Manual reects the state of technical and technological knowledge used in
the construction of the machine that applies at the moment of its commercialisation, and therefore it cannot be deemed unsuitable and obsolete if it has
subsequently been updated according to new expertise.
0.3 INSTRUCTION MANUAL UPDATE METHOD
The Manufacturer reserves the right to amend the project and improve the machine without communication to the Final Users and without updating the
Instruction Manual already delivered to the Final User.
However, in case of amendments to the machine installed at the Final User premises, agreed with the Manufacturer and involving the amendment of one
or more chapters of the Instruction Manual, the Manufacturer will send the addressees of the Instruction Manual involved the chapters involved in the
amendment, with the new global revision model of it.
It is the responsibility of the Final User, following the instructions available together with the updated documentation, replace in all copies owned the old
chapters with the new ones, the initial page and the index with those with the new revision level.
The Manufacturer is responsible for the descriptions given in Italian; any translations cannot be checked in full, so if an inconsistency is detected, it is
necessary to refer to the Italian version and, if necessary, contact the Manufacturer's technical ofce, which will make the amendment deemed appropriate.
Should the Instruction Manual become illegible or in any case difcult to consult, the Final User is obliged to request a new copy to the Manufacturer
before performing any operation on the machine
It is strictly forbidden to remove or rewrite any part of the Instruction Manual
Instructions, drawings and documents contained in this Instruction Manual are of a condential nature, strictly owned by the Manufacturer and
cannot be reproduced in any manner, either in whole or in part, without the prior authorisation of the manufacturer.
The Final User is required to comply with the instructions contained in this Instruction Manual and in the technical documentation referred to in
the contract.
The Manufacturer is not responsible for any inconvenience that may arise as a result of the incorrect use of these recommendations.
0.4 ADDRESSEES OF THE INSTRUCTION MANUAL
This Instruction Manual is intended only for the subjects indicated in Par. 0-6.
Other gures are also mentioned in the various chapters, always referable to the Qualication of the interested subjects of Par. 0.6, such as:
Exposed person - Personnel not in charge
This means any person fully or partly inside an hazardous area.
Operator - Personnel in charge
This means the person(s) in charge of installing, operating, adjusting, cleaning, repairing and moving a machine and carrying out its maintenance.
Qualied personnel or qualied operator
This means the persons who have attended specialisation courses for special tasks (e.g.: electricians) and have experience in relation to the installation,
commissioning and maintenance, repair and transport of the machine.
Intended Use of the Machine
The machine is intended for an industrial use, and therefore professional and not generalised, for which its use must be entrusted to qualied personnel, in
particular that:
• Have reached the age of majority;
• Are physically and psychically t to perform work of particular technical difculty;
• Have been suitably trained to the use and maintenance of the machine;
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LAMPO Multifunction Unit
• Have been judged suitable to carry out the task assigned to them by the employer;
• Are able to understand and interpret the Instruction Manual of the operator and the safety precautions;
• Know the emergency procedures and their implementation;
• Possess the skills to operate the specic type of machine;
• Are familiar with the specic rules;
• Have understood the operating procedures dened by the Manufacturer of the machine.
0.5 GLOSSARY AND PICTOGRAMS
This paragraph lists the uncommon terms or those with meaning different from the common one.
The abbreviations used and the meaning of the pictograms used to indicate the operator qualication and the machine status are explained below. Their use
allows providing quickly and univocally the information required for the correct use of the machine in safe conditions.
GLOSSARY (ANNEX I P. 1.1.1 DIR. 2006/42/EC)
HAZARD A potential source of injury or damage to health;
HAZARDOUS AREA
Any area inside and/or in the vicinity of a machine in which the presence of a person poses a risk for the safety and health of that
person ;
OPERATOR AREA
Area in the vicinity of the machine where the person in charge of the operation of the machine can operate in the absence of hazards
(wearing and complying, in any case, with the provisions of the Regulations in Force on prevention at the workplace) ;
EXPOSED PERSON Any person fully or partly inside an hazardous area;
OPERATOR The person(s) in charge of installing, operating, adjusting, cleaning, repairing and moving a machine and carrying out its maintenance;
RISK Combination of likelihood and severity of an injury or damage to health that may arise in an hazardous situation;
GUARD Element of the machine specically used to ensure protection through a physical barrier;
PROTECTION
DEVICE
Device (other than a guard) that reduces the risk, alone or associated to a guard ;
INTENDED USE Use of the machine in compliance with the information provided in the instructions for use;
REASONABLY
FORESEEABLE
MISUSE
Use of the machine in a manner different from that indicated in the instructions for use, but which may arise from the easily
predictable human behaviour;
OTHER DEFINITIONS
HUMAN-MACHINE
INTERACTION
Every situation in which an operator is interacting with the machine in one of the operational phases at any moment in its lifecycle ;
QUALIFIED
TECHNICIAN
Specialised person, properly trained and qualied to carry out connection, installation and assembly operations of the machine;
use special equipment (lifters, forklifts, etc.); perform ordinary or extraordinary maintenance operations, particularly complicated
or potentially hazardous to be carried out by the operator ;
OPERATOR
QUALIFICATION
Minimum level of skills that the operator must have to perform the operation described ;
OPERATOR
NUMBER
Number of operators suitable for optimally perform the operation described and resulting from a careful analysis carried out by
the Manufacturer, so that the use of a different number of employees could prevent the expected result or endanger the safety of
the personnel involved;
MACHINE
STATUS
The machine status includes the operating mode, for example automatic running, jogging inching operation, stop, etc., the condition
of the safety devices present on the machine such as protectors included, protectors excluded, emergency stop pressed, type of
insulation of the sources of energy, etc .;
RESIDUAL RISK
Risks that remain despite the integrated protection measures adopted in the machine design and despite the protections and
complementary protection measures adopted;
SAFETY COMPONENT
Intended to full a safety function;
The failure and/or malfunction of which endangers the safety of persons.
(e.g. lifting tool, xed, mobile, adjustable guard, etc., electrical, electronic, optical, pneumatic, hydraulic device, which interlocks a
protector, etc.);
0.6 PICTOGRAMS RELATED TO THE QUALIFICATIONS OF THE INTERESTED SUBJECTS
SYMBOL DESCRIPTION
Generic Labourer:
operator without specic skills, able to perform only simple tasks according to the instructions received by qualied technicians. Material
handling help .
1
1st level machine operator:
operator without specic skills, able to perform only simple tasks, i.e. the operation of the machine through the use of the buttons available
on the push-button panel, operations for loading and unloading the materials used during processing, with the protections installed and
active; s/he is not enabled to use the machine with jogging inching operation and is not enabled to enter the yellow and red areas provided
for in the layout .
Operator of lifting and handling means:
operator qualied for the use of means for lifting and handling of materials and machines (strictly following the instructions of the
Manufacturer), in compliance with the laws in force in the country of the machine Final User .
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SYMBOL DESCRIPTION
Mechanical maintenance operator:
qualied technician, able to use the machine in normal conditions, to make it work with protections disabled, to operate on the mechanical
components to make the necessary adjustment, maintenance and repair operations. Typically s/he is not enabled to work on live electrical
systems .
Electrical maintenance operator:
qualied technician, able to use the machine in normal conditions, to make it work with protections disabled, in charge of all the electrical
operations for adjustment, maintenance and repair. S/he is able to operate on live electrical cabinets and junction boxes .
Manufacturer’s Technician:
qualied technician provided by the Manufacturer to carry out operations of a complex nature in particular situations or, in any case, according
to the agreements with the Final User. The skills are, as the case may be, of mechanical and/or electrical and/or electronic and/or software type .
0.7 TERMS AND CONDITIONS OF SALE
Art. 1 - Contract
All commercial relations between EUROMACCHINE SRL (hereinafter referred to as Seller) and the Customer, are regulated by these General Terms and
Conditions of Sale.
Every order made by the Customer, also in case of simple execution of the contract by means of conclusive action, implies the acceptance and hence the full
application of these general terms and conditions of sale. The Parties may derogate from them only in writing, and also in such case, these general terms and
conditions will continue to apply in the not derogated parts.
Any general terms and conditions set by the Customer will not be implemented, not even partially, unless expressly agreed in writing by the Seller.
These General Terms and Conditions of Sale apply also in case of split, divided or continuous sales.
Purchase orders must be made in writing and sent by mail, fax or other notication system.
The contract is concluded when the order is conrmed in writing by the Seller or when the offer is accepted in writing by the Customer. Every order, even if
concluded with Agents or representatives of the Seller, can be considered as nal only after the sending of the Seller’s order conrmation.
Art. 2 – Characteristics of the Products – Modications.
All technical information, data and prices relevant to the products contained in catalogues, brochures, circular letters, adverts, illustrations and price lists or
similar documents shall be binding only insofar as they are expressly referred to in the contract.
The Seller reserves the right to modify the technical data of the products, without any prior notice.
All purchase support information is to be regarded as simple general information material not referring to the real characteristics of every single product.
Performance and power and consumption data supplied by the Seller and/or manufactures, are nominal values with tolerances that refer to ISO-CEI-UNI regulations.
Art. 3 - Delivery
Unless otherwise agreed, the delivery of the Products is Ex Works (EXW) (Incoterms 2010 version), also when the shipment, in whole or part of it, is under the
Seller’s responsibility.
Unless otherwise agreed, products shall be considered sold and delivered, and the risks related to them transferred, when the goods are entrusted to the rst
carrier.
The agreed delivery term is approximative and not mandatory for the Seller, and in no case the Customer shall be entitled to make any claim for delays
concerning Product delivery, provided that the delay does not exceed the term of 60 days.
Any complaint relevant to the packaging conditions, product quantity, number or external characteristics (evident defects), shall be reported to the Seller by
means of registered letter with return receipt or other means ensuring evidence of the date of receipt (fax, special courier, email with return receipt), within 8
days from receipt of the products and in any case, under penalty of forfeiture, no later than 12 (twelve) months from delivery.
In case of force majeure, strikes at the premises of the Seller and/or its suppliers, and/or its carriers, or any other reason outside its control, shall justify a
derogation of the set delivery date or, if required, the cancellation, in whole or in part, of the order.
The Seller reserves the right to prevent that the transiting goods (stoppage in transit) reaches the Customer in case of declared or existing insolvency of the Customer.
Art. 4 – Defects and dissimilarities
After the delivery, the Customer shall examine the Products.
Any dispute or order complaint relevant to the execution of the contract or to easily identiable defects of the supply shall be notied in writing to the Seller’s
premises within 8 days from the date of receipt of the Product. In any case, any dispute or complaint does not entitle the Customer to suspend or delay the
agreed payments.
Art. 5 - Warranty
Any time an order is processed by the Seller, this warranty is fully and automatically accepted by the Customer, with no reservations, also if in opposition with
the general or special terms and conditions contained in contracts, contract proposals or order forms prepared by the Customer.
The warranty offered by the Seller concerning new Products depends on whether the components are supplied by the Manufacturer (motors/engines,
alternators, batteries): in this case the Manufacturer warranty shall be applied for the duration of one solar year starting from the moment of delivery.
Otherwise, the warranty depends on whether the components are supplied by the Seller: in which case this warranty shall apply.
The warranty covers the only replacement of damaged or non-complying Products, excluding any other liability both contractual and non-contractual, for
damages, both direct and indirect, to property or people, also third parties, as a consequence of these defects.
Replacement under warranty is under the full responsibility of the Seller. However, the Customer undertakes to notify the Seller - in writing and within 8 days
from the date of receipt of the Products - about those Products that may result faulty or non-complying with the order.
Every compensation claim will be excluded.
This warranty, which is granted for the duration of 12 (twelve) solar months starting from the date of delivery of the Products or from any testing, is not valid,
and therefore not applicable, in the following cases:
• If the Customer makes changes to the Products on its own initiative;
• If the products are used in conditions other than those stated in the contract;
• If the Customer has not fullled obligations relating to agreed payments;
• If defects or faults are caused by malpractice in storage by the Customer, or by an improper use of the Products.
• Failure to comply with the installation rules and any other indication or instruction mentioned in the technical notes supplied with the Products;
• Wrong dimensioning with respect to the use or faults in the installation, i.e. failure to use the required precautions to ensure optimum operation;
• If defects or faults are caused by malpractice in use by the Customer, by overload,wear due to prolonged use over time, or by an improper use of the Products.
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• If the handling and storage of the Product are not carried out according to the criteria and instructions set by the safety rules;
• If the Product has not been correctly commissioned and/or serviced and/or lubricated exclusively by specialised personnel of the Seller or other personnel
authorised by the latter at the scheduled deadlines indicated in the “Use and Maintenance Manual” supplied with the Product;
• If no maintenance interventions required by the manufacturer of the components (such as motor/engine, alternator, etc.) have been carried out due to
excessive use of the machine, to the use of non-original spare parts, to any repair or change performed by personnel not authorised by the Seller.
• If the place of use of the Product is other than the one agreed or is to be changed, is in areas not accessible with standard vehicles, or the Products must
be used in dusty places, salty climates, in presence of corrosive substances, high humidity, harsh environmental conditions - low temperatures (lower
than 5°C) or high temperatures (higher than +40°C);
• Anomalies or faulty operation due to unsuitable fuel;
• Corrosions, encrustations or breakages due to stray currents, condensate, water harshness or acidity, build-up of muds or limescale;
• Accidental and force majeure causes such as frost, overheating, re, theft, natural phenomena (hail, whirlwinds, lightening, ooding, earthquakes), acts
of vandalism, incidents, etc.;
• Inefciency of pipes, valves, lters or parts of the system which the Product relies on;
• Unsuitable installation of the grounding system for the machines that require it
Lastly, all those parts that for their nature are subject to normal wear and consumption (engine oil, lters, belts, etc.) are also excluded from the warranty.
Art. 6 – Used products
The warranty provided under previous art. 5) does not apply to used Products supplied by the Seller. These products are sold as seen to the Customer in the
state in which they were at the time of delivery.
In exceptional cases, by way of derogation from what stated above, the Seller may grant the warranty to used Products but this shall be expressly indicated in
writing in the order conrmation.
In any case, the following components are not covered by any type of warranty: ignition battery, electrical components, instruments and all those parts
whose overhaul or replacement fall within the standard and extraordinary maintenance operations (such as uid leakage, seals and gaskets, calibrations,
adjustment, etc.).
Art. 7 – Limitation of Seller’s liability.
The warranty referred to in article 5 incorporates and replaces the warranties or responsibilities provided for by the Italian Law and by the law of the Customer’s
country and excludes any other Seller’s liability that may arise from the supplied Products.
Art.8 – Returned products
Products shall be returned only if previously authorised by the Seller.
Art.9 – Prices and payment conditions
Unless otherwise agreed, the prices of the Products shall always be considered as EX-works, in EURO or in the currency indicated in particular conditions, and
do not include packaging, shipment and transport expenses, nor VAT or other turnover tax or customs duties.
The prices of the Products shall be considered xed and invariable if the delivery is carried out within 60 days from the order; for deliveries after this term, the
relevant price list will apply.
In case of no or delayed payment of the price at the agreed due dates, the Seller will have the right to suspend any further delivery and/or to cancel any
remaining orders.
The payment shall be made within the terms and with the methods agreed and indicated in the order conrmation or proposal.
Unless otherwise agreed between the Parties, any bank fees or charges in relation to the payment shall be borne by the Customer.
In case of payment delay, with respect to the agreed term, the Customer shall pay to the Seller the default interest in accordance with Legislative Decree
231/2002 as amended by the Legislative Decree 192/2012, and following amendments, starting from the date of receipt of the written request.
Art. 10 – Reservation of title
The delivered Products will remain the property of the Seller until the payment of the whole price has been fullled; the Customer undertakes to do what
necessary to make the reservation of title effective in the most favourable form for the Seller.
The Customer also undertakes to collaborate with the Seller to the extent necessary to protect its right to property.
Art. 11 - Authorisations
The Customer will take care of any taxes and charges, both present and future, relevant to the Product, as well as to comply with the requests of authorisation
for the sale of Products in the Territory.
Art. 12 – Court of jurisdiction
For any dispute relevant to or, in any case, related to this contract, and also in case of call under warranty and consolidation of actions, the Court of jurisdiction
is the Court of Treviso - Italy.
However, in derogation to what stated above, the Seller shall have the right, in any case, to bring the action to the competent court at the Customer’s premises.
Art. 13 – Applicable law– authentic text
These General Terms and Conditions of Sale and the rights and obligations contained in them are governed by the Italian law, and as far as applicable and not in
conict with the stipulations provided by this agreement, by the United Nations Convention on Contracts for the International Sale of Goods of Vienna of 1980.
The Italian version of these general terms and conditions of sale, besides being the reference original text, will be the prevailing version in case of versions
translated into other languages.
The above-mentioned terms and conditions of sale govern any order supplements.
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LAMPO Multifunction Unit
0.8 PICTOGRAMS RELATED TO THE MACHINE
Most pictograms indicated below are taken from standard UNI EN ISO 7010:2014.
• Pictograms contained in a triangle indicate HAZARD.
• Pictograms contained in a circle impose a PROHIBITION/OBLIGATION.
Diesel Flammable substances
Refuelling operations must be carried out by qualied and
authorised personnel only. In some conditions diesel fuel can be ammable and explosive.
Harmful fume hazard Electric
Do not use the machine indoor. The operations on electrical equipment must be carried out by
qualified and authorised personnel only.
Noise Crushing
The system emits more than 80dB. Use the appropriate PPE
(hearing protection devices, earplugs, earmuffs).
Machine levelling operations must be carried out by qualified
and authorised personnel only.
Pay the utmost attention during hooking / unhooking
operations.
Suspended loads Fall of materials
No persons other than the handling operator can stand around
the Machine.
Pay the utmost attention that there are no parts of the
Machine incorrectly packed or that endanger people and/or
things during their handling.
Safety footwear Protective clothing
For protection against a number of materials present near the
Machine. For protection and hygiene at work.
Gloves Hearing protection devices
For protection against contact with Machine sectors that have
cutting parts or sharp edges. For the prevention against noise damage.
Manual Cut the voltage
Before starting the operations, it is essential to read the
manual. Obligation to cut voltage off before maintenance
Do not touch before having cut voltage off Do not perform maintenance operations with components in
motion
Do not remove the protections Do not climb on
No smoking, no open flames Access forbidden to unauthorised persons
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LAMPO Multifunction Unit
1 IDENTIFICATION OF THE MACHINE
1.1 GENERAL DESCRIPTION
The LAMPO Multifunction Unit can be used simultaneously as generator set and as motor pump with the possibility of changing the ow rates and pressures
through inverter.
The machine consists of an internal combustion diesel engine, coupled with a self-regulating alternator to produce the electricity required for the operation of the
submersible centrifugal type electric pump with one or more impellers. The machine is installed on a tank frame provided with helm and wheels that allow transporting
it in the vicinity of wells, canals or abstraction areas.The electric pump is associated to the frame by a winch controlled by an electric motor powered by the alternator.
The operation and control of the machine are ensured by an electrical panel provided with a control unit able to protect the engine from issues such as low oil
pressure, high temperature of the coolant and a multifunction electronic device for the automated management of the electric pump.
Bounds of feasibility indicated in Par. 6.5.
1.2 INTENDED USE
The machine can be used in all the intended conditions contained or described in this document. Any other condition must be considered as hazardous.
Permitted operations
These are all the operations that by complying with the technical characteristics, operations and processes described in this documentation, do not
endanger the safety of personnel in charge and not in charge or cause damage to the machine or to the surrounding environment.
INTENDED PROCESSING
The machine is intended only for use as generator set and for pumping of non-hazardous liquids, a different use, such as the pumping of hazardous and/or
ammable liquids, is considered non-compliant with use.
The use of products/materials other than those specied by the Manufacturer, which may cause damage to the machine and hazardous situations for the
operator and/or the persons near the machine, is considered incorrect or improper.
All activities not specically indicated in this manual are forbidden and must be expressly authorised by the Manufacturer.
USE LIMITS
Max. content of solid substances: 20 g/cu.m
Max. sucked uid temperature: 70°C
Max. operating time with zero ow rate: 2 minutes
CONTRAINDICATIONS FOR USE
The machine must not be used:
• For uses other than those explained in this paragraph, for uses other than or not mentioned in this manual;
• With material other than the one indicated in this paragraph;
• With safety devices disabled or not working;
• In potentially explosive environment;
• Indoor;
• Dry operation;
• A suction pressure lower than the NPSH requested by the relevant pump
• An operating pressure higher than the limits specied in the table of the relevant pump
• A rotation speed higher than the limits specied in the table of the pump
• An operation with safety devices disabled or not working
Misuse of the machine
The type of processing and the technological performance for which this machine has been created impose a series of operations and procedures that cannot
be changed unless previously agreed with the Manufacturer. All the procedures permitted are contained in this documentation, any operation not listed and
described in this documentation is to be considered not possible and therefore hazardous.
Unintended processing
The only processing procedures permitted are described in the manual, any other processing is to be considered not possible and therefore hazardous.
ENVIRONMENTAL CONDITIONS
The machine has been designed and manufactured to operate in environments that may have the following characteristics:
• Ambient temperature: +5 +40 °C
• Max relative humidity: 50% (at 40°C)
• Altitude: < 2000 m above sea level
Each variation of such characteristics may reduce the average lifecycle of some machine components. Typical examples:
• Ambient temperature = premature deterioration of motors.
• Relative humidity = premature deterioration of gaskets and electronics.
• Altitude = premature deterioration of motors, downgrading of fans.
If the environmental characteristics are signicantly different from those listed, it is necessary to contact the Manufacturer's technical service
before they become a source of problems.
GENERAL SAFETY
The employer must instruct the personnel on the risks of accident, on the devices available for safety and on the general rules on accident prevention provided
for by the Community directives and by the legislation of the country where the machine is installed.
The operator must know the position and operation of all the controls and of the features of the machine.
S/He must also have fully read this manual.
Maintenance operations must be carried out by qualied technicians after the proper machine presetting.
Tampering with or unauthorised replacement of one or more parts of the machine, the adoption of accessories that modify its use, may be the cause of accident risks.
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LAMPO Multifunction Unit
The clothing of those who work or maintain the machine must comply with the essential safety requirements dened by the Community Directives
89/656/EEC and 89/686/EEC and the laws in force in the country.
In order to avoid risks of dragging, entrapment and other, it is recommended not to wear bracelets, watches, rings, necklaces or uttering clothing
1.3 DATA AND CE MARKING
According to Directive 2006/42/EC the machine must be marked, before com-
missioning, with the CE marking through which the manufacturer declares,
under its own responsibility, that the system is safe for people and things.
The CE plate is xed to the machine as indicated below.
1.4 TECHNICAL DATA
LA NN XXX
SIZE VERSION
ICS = Caprari Submersible Pump
IGS = Grundfos Submersible Pump
DPC = Caprari Double Pump
DPG = Grundfos Double Pump
SPB = No Pump
ICH = Caprari Horizontal Pump
ICV = Caprari Vertical Pump
ICcH = Corneel Horizontal Pump
IGV = Grundfos Vertical Pump
IRH = Rovatti Horizontal Pump
The technical data of the machine are indicated in the label placed at the
beginning of this manual.
Below is a summary diagram of the main information contained in the
machine model code.
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LAMPO Multifunction Unit
1.5 MACHINE LAYOUT
1.5.1 SINGLE PUMP VERSION 1.5.2 VERSION WITHOUT PUMP
1
10
4
2
3
9
8
5
6
7
15
13
16
11
11
12
14
17
1.5.3 DOUBLE PUMP VERSION 1.5.4 VERTICAL / HORIZONTAL PUMP VERSION
22
21
19
18
20
24
23
25
POSITION DESCRIPTION POSITION DESCRIPTION
1 Soundproofed generator set 14 Exhaust
2Engine control unit 15 Service socket panel
3 Control panel 16 Indicator light
4 Inverter compartment 17 Electric pump up/down command
5Emergency button 18 Vertical electric pump
6 Working light 19 Secondary ag
7 Cable winder 20 Main electric pump delivery valve
8 Electric hoist 21 Secondary electric pump
9Electric pump 22 Secondary electric pump compartment
10 Flag 23 Horizontal electric pump
11 Stabilising feet 24 Suction joint
12 Helm 25 Delivery joint
13 Engine compartment
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LAMPO Multifunction Unit
1.6 TRUE COPY OF THE ORIGINAL OF EC DECLARATION OF CONFORMITY
I
UK
F
D
NL
E
DICHIARAZIONE DI CONFORMITA’
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE
KONFORMITÄTSERKLÄRUNG
CONFORMITEIITSSVERKLARING
DÉCLARATION DE CONFORMIDAD
EUROMACCHINE S.R.L.
Via delle Industrie, 20 - I - 31047 Ponte di Piave TV
I - Dichiara che il prodotto è
conforme alle norme:
UK - Declares that the product
complies with the following
standards:
F - Déclare que le produit est
conforme aux normes:
D - Erklärt daß das Produkt mit
den folgenden Vorschriften
enstpricht:
NL - Verklaat hierbij dat het
product overeenkomt met
normen:
E - Declara que el producto es
conforme a las normas:
UNI EN ISO 12100:2010 - UNI EN ISO 14120:2015 - UNI EN 809:2009+AC:2010 - UNI EN ISO 8528-13:2016
UNI EN ISO 13850:2015 - CEI EN 60204-1:2016 - CEI EN 61439-2:2012
I - e direttive: UK - and guidelines: F - et les lignes directrices:
D - und Richtlinien: NL - en ritchlijen: E - y las directrices
2006/42/CE
2014/35/UE - 2014/30/UE - 2000/14/CE
I -Persona autorizzata alla
redazione del fascicolo tecnico
UK - Person who is authorised to
compile the technical le
F - Personne autorisée à rédiger le
dossier technique:
D - Person, die bevollmächtigt ist,
die technischen Unterlagen
zusammenzustellen:
NL - Geautoriseerde persoon aan
het bewerken van het technisch
dossier:
E - Persona lícita a la redacción de
la documentación técnica
EUROMACCHINE S.r.l. - Via delle industrie, 20 - 31047 Ponte di Piave TV
I
UK
F
Descrizione
Description
Description
D
NL
E
Beschreibung
Beschrijving
Descripción
I
UK
F
Modello
Modello
Modèle
D
NL
E
Modell
Model
Modelo
I
UK
F
Matricola
S/N
Numéro de
série
D
NL
E
Seriennummer
Serienummer
Número de serie
I
UK
F
Anno
Year
An
D
NL
E
Jahr
Jaar
Año
I
UK
F
Luogo, Data
Place, Date
Lieu, Date
D
NL
E
Ort, Datum
Plaats, Datum
Lugar, Fecha
I
UK
F
Legale rappresentate
Legal representative
Représentant légal
D
NL
E
Gesetzliche Vertreter
Wettelijke vertegenwoordiger
Rapresentante legal
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LAMPO Multifunction Unit
2 TRANSPORT, STORAGE AND INSTALLATION
2.1 QUALIFIED OPERATORS INVOLVED IN SECTION
2.2 REQUIRED PPE - RESIDUAL RISKS
2.3 HANDLING THE PACKED MACHINE
Case unloading, transport and handling
Upon arrival, the parts of the machine must be unloaded and handled with the maximum care, carefully following the instructions given on the walls of the
cases or those contained in this manual.
It is very important to check that the capacity of the single lifting equipment corresponds at least to the loads to be lifted, increased by the safety
margins required by the current regulations.
After having unpacked all the components of the machine, verify their status, checking that there are no damaged parts due to the transport.
Otherwise:
• Immediately notify the carrier;
• Inform the MANUFACTURER with registered letter with acknowledgement of receipt or by certied e-mail, sent to the address indicated in the introductory
section of this manual.
The communication of any damage and/or anomaly must be timely and in any case must be received within 15 days from the date of delivery.
Package disposal
After stacking them separately (wood, cardboard, PP, PE, etc.), it is necessary to dispose of these materials according to the regulations in force and, where
possible, to recycle them.
2.4 ASSEMBLY
FORKLIFT
FORKLIFT
FORKLIFT
2
3
5
6
7
9
8
10
1 - Lift the Lampo with suitable forklift
2 - Install the helm.
3 - Install the rear stabilisers
4 - Place the machine on the ground
5 - Install the axle
6 - Install the wheels and mudguards, if any
7 - Hook the ag with suitable ropes or chains
8 - Position the ag paying attention to the rear
seat and to the lower pins
9 - Fasten the ag to the machine
10 - Check the correct installation of the ag
and release it from ropes or chains
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LAMPO Multifunction Unit
STD
MIN
MAX
2.5 HANDLING THE MACHINE
Unloading, transport and handling
Upon arrival, the parts of the machine, protected only by weather cover, must be handled with the maximum care, carefully following any indications given on
them or those contained in this Instruction Manual.
If during lifting the slings come into contact with parts of the machine, it is necessary to intervene, interposing protective materials between the
parts, to avoid damage to the machine and the wearing of the sling (highly dangerous). For machine lifting and handling, pay attention to anchor the
lifting means at the points indicated by these symbols
Excessive or inappropriate speed
The carriage could swerve and cause the machine overturning.
Respect the speed regulations of your country.
Worn tyres / Unsuitable tyre pressure
Tyres could burst when driving and cause instability. The braking distance is longer. The carriage might be unstable and detach when driving.
• Check the tyres on a regular basis
• Periodically check pressure, depth of the prole and condition of the tyres (see point 5.5.1)
Loss of bolts
The carriage could swerve and detach from the vehicle.
Tighten the wheel nuts again after the rst 50 km and after each wheel replacement.
Check that wheel nuts are properly secured (see maintenance table).
Use on the road
Check in point 1.1 of this manual if the carriage is approved for use on the road
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LAMPO Multifunction Unit
2.5.1 HOOKING SYSTEM
The Lampo Green can be equipped with various types of towing eyes according to the customer needs.
2.5.1.1 FIXED TOWING EYES
There are two types of congurations of "xed" towing eyes, i.e intact with helm.
2.5.1.2 MOBILE TOWING EYES
The system of "mobile" or "removable" towing eyes consists of a support integral to the helm, to which, in addition to the two types of "xed" eyes, a further
model can be applied through a coupling plate.
With the mobile towing eye system it is possible to limit the displacement of the Lampo Green machine.
“GERMANY” TYPE - DIN 74054 “ITALY” TYPE - “CUNA” “MOBILE HOOKS” SUPPORT “FRANCE” TYPE
2.5.1.3 HOOKING
1 2 3
Adjust the hook height using the knob Move the tractor near and hook the Motor Pump,
making sure that the hook is rmly xed.
Lift the rotating wheel and bend it
Risk of crushing / impact during trailer connection!
You can be hit / crushed near the coupling when manoeuvring or connecting the trailer.
Activate the towing vehicle very carefully up to the trailer.
Make sure there are no persons near the trailer coupling.
It may be useful to agree the signs with a support person.
2.6 LEVELLING
1 2 3 4
Once the working position has been
reached, turn the rotating wheel and
screw the front stabiliser until the
carriage is at to allow the tractor to
be extracted.
Unhook the stabiliser pin, if any. Insert the stabiliser pin, if any, so as
to keep the gap between the base
and the ground to a minimum
Turn the handle until the machine is
stable
Dips, holes, gravel, mud or any other material not compact must be avoided; soft or uneven surfaces must be avoided as well.
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LAMPO Multifunction Unit
For no reason the machine can be used with stabilisers not resting on the ground.
For no reason the machine can be used on sloping terrain.
CORRECT INSTALLATION INCORRECT INSTALLATION
Make sure that the machine is always in a horizontal position, both during operation and during transport. If the machine is tilted, fuel leaks may occur.
Do not lift the machine excessively with the stabilisers.
2.7 SUBMERSIBLE ELECTRIC PUMP
L80% L
During the operation, the operator must ensure
that 80% of the electric pump is submersed and
that the water quantity in the well is enough to
ensure the correct cooling of the electric motor.
The electric pump MUST NEVER be placed on
the bottom of the well
17

LAMPO Multifunction Unit
3 COMMISSIONING
3.1 QUALIFIED OPERATORS INVOLVED IN SECTION
3.2 REQUIRED PPE - RESIDUAL RISKS
3.3 PRELIMINARY TESTS
Before machine commissioning, it is necessary to carry out a series of checks in order to prevent errors or accidents during its use:
• Check that the machine has not been damaged during assembly/transport phase
• Check the integrity of electrical panels, control panels, electrical cables and pipes
• Check the free movement and the free rotation of all moving parts
• Check all the safety systems
• Check the protections
• Check the signals
• Check the electrical indicators
• Check and if necessary restore the levels of technical uids (fuel, engine oil and coolant)
• Make sure that the gas exhaust system is correctly installed and that the suction air lter is not obstructed or jammed
• Make sure that the batteries used for the ignition are efcient and their terminals correctly connected
• Check the fuel lter/water separator
• Make sure that the support surface of the machine is stable, even and that the load-bearing capacity is suitable to the weight indicated on the nameplate
• Check that the chemical/physical characteristics of the uid to move correspond to those specied and that the ow rate and head of the pump
correspond to the requested characteristics
• Check that the pump has been lled with water. The motor pump has not been designed for dry operation
• Check that the minimum dynamic level of water is such to avoid the formation of a vortex
• On the suction duct:
»check that the NPSH available on the suction line is approx. one metre higher than the NPSH requested by the pump. It is good practice to keep the
pressure drops originating from the pipe, elbows, bottom valve and lter within the value of one metre.
»Make sure that the pipe does not allow the formation of any air pockets
»Use a pipe whose diameter higher than that of the pump suction inlet. This pipe, in the horizontal section, must be positioned in ascending line
towards the pump with inclination higher than 2%
»Check the perfect seal to make sure that there is no air inltration
»Arrange suitable supports and retainers to avoid stresses and breakages on the suction ange
»Avoid tight radius curves and sudden section variations
»Place the bottom valve vertically, making sure that the ltering grid section is suitable to the pump ow rate and is protected against possible
obstructions (free area of the lter minimum twice the area of the suction pipe)
• On the delivery duct:
»Position a quick-closing non-return valve, to protect the pump from water hammers
»Install a gate valve to adjust the operation ow rate
»There should be a pressure gauge
»Use a pipe with suitable size, in order to limit the pressure drops, and with thickness sufcient to support the maximum operating pressure
»Avoid tight radius curves and sudden section variations
»Arrange suitable supports and retainers to avoid stresses and breakages on the delivery ange.
»Use a pipe whose diameter higher than that of the pump suction inlet.
• The unit must be installed so that it can be easily inspected;
• The pump and ducts must be frost-protected in case of low temperatures, otherwise fully drain them from the water.
CORRECT INSTALLATION INCORRECT INSTALLATION
WATER
WATER
WATER WATER
18