Euronda Eurosafe 60 User manual

Eurosafe 60
Instructions manual

Instructions manual
Operating manual
WASHER DISINFECTOR
EUROSAFE 60
0051

REV.0.02_COD.500201_A4 PAG. 2
Manufacturer:
STEELCO S.p.A.
Via Balegante, 27
31039 Riese Pio X (TV)
ITALIA
Distributor: EURONDA S.p.A.
Via dell'Artigianato 7
Montecchio Precalcino (VI) Italy
tel. [phone]
fax [phone]
[email protected]
www.euronda.com

REV.0.02_COD.500201_A4 PAG. 3
CONTENTS
1. GENERAL RULES......................................................................................................................................6
1.1 L IMITS OF MANUFACTURER ' S LIABILITY .......................................................................................................................6
1.2 M ANUAL VALIDITY , CONTENTS AND CONSERVATION ....................................................................................................6
1.3 R EGULATIONS ........................................................................................................................................................7
2. SAFETY INFORMATION............................................................................................................................8
2.1 I NTENDED USE , IMPROPER USE ................................................................................................................................8
2.2 I MPORTANT WARNINGS AND SUGGESTIONS ................................................................................................................9
2.3 S AFETY RECOMMENDATIONS ...................................................................................................................................9
2.4 R ECOMMENDATIONS TO ENSURE HIGH QUALITY PERFORMANCE ..................................................................................10
2.4.1 I NLET WATER QUALITY ...................................................................................................................................11
2.5 R ESIDUAL RISKS ...................................................................................................................................................12
2.6 S AFETY SIGNAL USED ............................................................................................................................................13
2.7 T RAINING .............................................................................................................................................................14
2.7.1 S TAFF QUALIFICATION ...................................................................................................................................14
2.8 I NDICATION OF SOUND LEVEL .................................................................................................................................15
2.9 T RANSPORT AND STORAGE ....................................................................................................................................15
3. INSTALLATION (FOR THE INSTALLER ONLY).....................................................................................16
3.1 A CTIVITY PRIOR TO INSTALLATION ...........................................................................................................................16
3.2 P OSITIONING ........................................................................................................................................................16
3.2.1 M OVEMENT , UNPACKING AND PLACING ............................................................................................................16
3.2.2 M AXIMUM FLOOR LOAD ..................................................................................................................................17
3.2.3 P OSITIONING OF THE MACHINE .......................................................................................................................17
3.3 W ATER CONNECTION ( FOR THE INSTALLER ONLY ) ....................................................................................................18
3.4 E LECTRICAL CONNECTION .....................................................................................................................................19
3.5 F USE ..................................................................................................................................................................20
3.5.1 R EPLACEMENT OF FUSE ................................................................................................................................20
3.6 C HEMICAL PRODUCTS CONNECTIONS ......................................................................................................................21
3.6.1 P RESENCE SENSOR OF CHEMICAL PRODUCT ....................................................................................................21
3.6.2 M ETER QUANTITY OF CHEMICAL PRODUCT .......................................................................................................21
3.6.3 R EPLACEMENT OR REFILL OF CHEMICAL PRODUCT ............................................................................................21
3.6.4 W ARNING ....................................................................................................................................................22
3.6.5 I NFORMATION ...............................................................................................................................................22
3.7 C ONNECTING THE DISCHARGE PIPE ........................................................................................................................22
3.8 W ATER SOFTENER ...............................................................................................................................................23
3.9 D RYING AIR FILTRATION (O PTIONAL ).......................................................................................................................24
3.10 A MBIENT VENTILATION REQUIREMENTS ....................................................................................................................24
4. CHECKS PRIOR TO START-UP..............................................................................................................25
4.1 I NTRODUCTION .....................................................................................................................................................25
4.2 C HECKS OF SAFETY SYSTEMS ................................................................................................................................25
4.3 G ENERAL CONTROLS ............................................................................................................................................25
5. USING THE MACHINE (FOR THE USER)...............................................................................................26
5.1 C HECKS ..............................................................................................................................................................26
5.2 O PENING AND CLOSING THE DOOR ..........................................................................................................................26
5.2.1 D OOR UNLOCKING ........................................................................................................................................26
5.3 S WITCHING ON .....................................................................................................................................................27
5.4 P REPARATION ......................................................................................................................................................27
6. CONTROL PANEL AND SYMBOLS USED.............................................................................................29
6.1 C ONTROL PANEL ( LOADING SIDE ) ...........................................................................................................................29
6.1.1 K EYS ..........................................................................................................................................................31
7. WASHING PROGRAMMES......................................................................................................................33
7.1 P RE - PROGRAMMED CYCLES ...................................................................................................................................33
7.2 P HASE PARAMETERS ............................................................................................................................................34
7.2.1 D RAIN PHASE ...............................................................................................................................................34
7.2.2 P REWASHING PHASE ....................................................................................................................................34
7.2.3 T REATMENT PHASE .......................................................................................................................................34

REV.0.02_COD.500201_A4 PAG. 4
7.2.4 D RYING PHASE .............................................................................................................................................34
8. MACHINE STATUS ..................................................................................................................................35
8.1 W AIT ..................................................................................................................................................................35
8.2 C YCLE ................................................................................................................................................................35
8.3 S HUTDOWN .........................................................................................................................................................35
9. SPECIAL FEATURES...............................................................................................................................35
9.1 P OWER FAILURE ...................................................................................................................................................35
9.2 R ESET PROCEDURE ..............................................................................................................................................35
10. WORK PROCEDURES.........................................................................................................................36
10.1 I NTRODUCTION .....................................................................................................................................................36
10.2 I NSTRUCTIONS TO PERSONNEL ...............................................................................................................................36
10.3 D ECONTAMINATION PROCEDURES ..........................................................................................................................36
11. MENU ....................................................................................................................................................37
11.1 M ENU PLAN .........................................................................................................................................................37
11.2 P ARAMETERS SETTINGS ........................................................................................................................................41
11.3 P ARAMETER LIST ..................................................................................................................................................41
11.4 D ETAILS OF THE ELECTRONIC CARD ........................................................................................................................45
11.5 F EATURES OF MASTER CARD .................................................................................................................................45
11.6 S TARTING UP AND DISPLAY OF DEVICES ...................................................................................................................46
11.7 P ASSWORD MANAGEMENT .....................................................................................................................................47
11.7.1 P ASSWORD CHANGE .....................................................................................................................................47
11.7.2 W ARNING ABOUT UNAUTHORIZED ACCESS .......................................................................................................47
12. CHEMICALS CALIBRATION................................................................................................................48
12.1 T IMED DOSING ......................................................................................................................................................48
12.1.1 C ALIBRATION ...............................................................................................................................................48
12.1.2 C HECK ........................................................................................................................................................49
12.2 I MPULSED DOSING ................................................................................................................................................50
12.2.1 C ALIBRATION ...............................................................................................................................................50
12.2.2 C HECK ........................................................................................................................................................51
13. CLOCK ..................................................................................................................................................52
14. HISTORICAL DATA..............................................................................................................................52
15. ALARMS AND EVENTS LIST...............................................................................................................53
15.1 L OGICAL DESCRIPTION OF ALARM INTERVENTIONS ....................................................................................................53
15.2 L IST OF ALARM MESSAGES .....................................................................................................................................53
16. PC INTERFACE.....................................................................................................................................55
17. USB PORT ............................................................................................................................................56
17.1.1 P ROGRAMMING ............................................................................................................................................56
17.1.2 D ATA SAVING ...............................................................................................................................................56
17.1.3 D ATA SAVING DURING THE CYCLE ...................................................................................................................57
17.1.4 O PERATOR ARCHIVE MANAGEMENT ................................................................................................................58
18. MAINTENANCE.....................................................................................................................................59
18.1 G ENERAL RECOMMENDATIONS ON MAINTENANCE .....................................................................................................59
18.1.1 M AINTENANCE REQUEST ...............................................................................................................................59
18.2 P ROCEDURE FOR ROUTINE MAINTENANCE WORK ......................................................................................................59
18.3 T ABLE OF ROUTINE MAINTENANCE TASKS ................................................................................................................59
18.4 P ROCEDURE FOR SPECIAL MAINTENANCE WORK .......................................................................................................65
18.5 T ABLE OF SPECIAL MAINTENANCE TASKS .................................................................................................................65
19. PROBLEMS – CAUSES – SOLUTIONS...............................................................................................70
19.1 I NTRODUCTION .....................................................................................................................................................70
19.2 P ROBLEMS - C AUSES - S OLUTIONS ........................................................................................................................70
20. DECOMMISSIONING............................................................................................................................72
20.1 I NSTRUCTIONS FOR DISASSEMBLY OF THE MACHINE ..................................................................................................72
20.2 M ACHINE DISPOSAL ..............................................................................................................................................72

REV.0.02_COD.500201_A4 PAG. 5
Thank you for purchasing this appliance.
The installation, maintenance and operating instructions given in the following pages have been prepared to
ensure the long life and good performance of the appliance.
Following the instructions carefully.
The appliance was designed and constructed using the latest technological innovations available.
Please take good care of it.
Your satisfaction is our best reward.
WARNING
NON OBSERVANCE, EVEN IN PART, OF THE RULES INDICATED IN THIS
MANUAL WILL CAUSE THE PRODUCT GUARANTEE TO BECOME INVALID
AND RELIEVES THE MANUFACTURER OF ANY RESPONSIBILITY.

REV.0.02_COD.500201_A4 PAG. 6
1. GENERAL RULES
1.1 Limits of manufacturer's liability
The manufacturer shall not be held liable for failures or problems which arise due to tampering and/or incorrect
applications and/or improper use of the machine.
The purchaser must comply with all instructions set forth in the user's manual, and he must in particular:
•Always work within the allowable limits for the use of the machine;
•Always carry out constant and diligent maintenance;
•Allow use of the machine by persons with proper skills and abilities for their role and purpose who have been
properly trained and instructed;
•Use only manufacturer original spare parts.
Any modifications, adaptation or the like which may be made to machines which are subsequently placed on the market
do not oblige the manufacturer to intervene on previously supplied machines, nor to consider the machine and the
related user's manual lacking and inadequate.
The installation, maintenance and operating instructions given in the following pages have been prepared to ensure the
long life and outstanding performance of the appliance.
For some especially demanding programming or maintenance operations, this manual serves as a memorandum of the
main operations to be carried out.
Education on these topics can be obtained by attending training course held by the manufacturer.
The instructions in this manual do not replace but rather are in addition to employer requirements to adhere to current
legislation on standards of prevention and safety.
The machine is guaranteed for 15 months as from the time of shipment.
1.2 Manual validity, contents and conservation
•This manual reflects the state of the art at the moment of manufacture and delivery of the appliance and is valid
for its entire life cycle.
•The manufacturer is at clients' disposal for further information or to receive suggestions for making the manual
more compliant with the needs for which it was prepared.
•The translation of the contents into the client's language has been carefully prepared.
•In order to prevent possible accidents to persons or property due to in correct translation of the instructions, the
client must:
Not perform operations or manoeuvres with the machine if there are any doubts or uncertainties about the
operation to be performed;
Ask technical service for clarification of the instruction.
•If lost, ask for a new copy from the manufacturer.
It is important to keep this instruction manual with the machine for future reference.
If the machine is sold or transferred, the manual must be handed over to the new owners or user in order for them to
become acquainted with its functioning and the relative warnings.
Read the warnings carefully before installing and using the machine.
This is a translation of the Italian text, which prevails in case of doubts.

REV.0.02_COD.500201_A4 PAG. 7
1.3 Regulations
The purpose of the warnings is to safeguard the user in compliance with following Regulations and “Technical Product
Standards”:
EUROPE:
•93/42/EEC and s.m.i. (Medical Devices Directive);
•2006/95/EC (Low Voltage Directive);
•2014/30/EU (EMC - Electromagnetic compatibility directive);
•EN 61010-1 (Safety);
•EN 61010-2-040 (Safety);
and recognized international standards:
•IEC 61000 (Electromagnetic compatibility);
•ISO 14971 (Medical devices risk analysis);
•IEC 61326-1 (Electromagnetic compatibility);
•ISO 15883-1 (Cleaning efficacy);
•ISO 15883-2 (Cleaning efficacy);
•ISO/TS 15883-5 (Cleaning efficacy);
•IEC 60529 (IP Grade).

REV.0.02_COD.500201_A4 PAG. 8
2. SAFETY INFORMATION
Compliance with safety standards allow the operator to work
productively and calmly, without the danger of harming himself or
others.
Before starting work, the worker must be completely familiar with the
functions and proper operation of the machine. He must know the
precise function of all command and control devices of the machine.
2.1 Intended use, improper use
INTENDED USE:
Use is permitted of this machine only and exclusively for washing and thermal disinfection of orthodontic instruments,
trays and objects normally used in orthodontic studios, hospital wards, assisted living centres, and so forth, like:
•Scissors
•Clogs
•Glass works
•Laboratory instruments
IMPROPER USE:
The improper use of this device is any use other than that for which the machine is intended.
WARNING
Any use other than the one intended is forbidden.
Improper use of this unit may be hazardous to the operator and may seriously damage the machine
itself.
If the appliance is used in a manner not specified by the manufacturer, protection of the appliance may
be compromised.
Advisory note: under ISO 17664:2004, it is the instrument manufacturer's responsibility to provide instructions for the
processing of their instruments including how instruments should be prepared prior to use, cleaned, disinfected, dried,
inspected, maintained, tested packaged, sterilized and stored. If medical devices have been used in any way such as
being exposed to blood or compromised tissues, such devices must be terminally processed in accordance with the
instrument manufacturer's guidelines, observing international and local standards as well as good hospital practices
before each use with human patients. Washer disinfectors are part of the process for reprocessing reusable medical
devices.
This washer disinfector device is not intended to be used for terminal disinfection or sterilization.

REV.0.02_COD.500201_A4 PAG. 9
2.2 Important warnings and suggestions
For proper use of the machine, and in order to safeguard employed staff, carefully comply with the following general and
specific standards.
THE OPERATOR MUST:
•Carefully adhere to the provisions and instructions provided by the employer, managers and supervisors for
individual and group safety.
•Use safety devices appropriately and with care, as well as group and individual safety gear provided by the
employer.
•Immediately inform the employer, the manager and the supervisor of deficiencies in the aforementioned
devices and means, as well as any hazardous conditions which he may become aware of, taking action directly
in urgent cases within their scope of responsibilities and abilities to eliminate or reduce the deficiencies or
hazards.
THE OPERATOR MUST NEVER:
•Remove or modify, without authorization, the safety devices, nor those for signalling and measuring, nor the
individual and group safety gear.
•Undertake on his own initiative operations or manoeuvres which are not his responsibility which may
compromise safety.
•Insert foreign objects into the electrical parts.
Do not insert foreign bodies into the covers of the electrical motors or into the moving parts of the machine.
•Provide power to the machine by tampering with the main switch and the safety devices.
2.3 Safety recommendations
•If the new machine appears to be damaged, contact the retailer before starting it.
•Any modification of electrical and hydraulic systems necessary to install the machine must be carried out by
qualified, authorised persons only.
•This machine must be operated by trained persons only;
•The machine must be used for treatment and thermo disinfection of instruments for orthodontic and medical use
and for laboratory glasses.
•Any use other than that for which the machine was intended is forbidden.
•The user is forbidden to carry out any work or repairs on the machine
•Technical Assistance for this washer disinfector should be carried out by qualified and authorised operators only.
•The equipment should be installed by authorised persons only.
•Do not install the equipment in rooms where there is the risk of explosion.
•Do not expose the equipment to intense cold.
•The electrical safety of this washer disinfector is only guaranteed if it is connected to an efficient earth system.
•Take great care when handling detergents and additives: avoid contact, wear gloves and act in compliance with
the safety recommendations indicated by the manufacturer of the chemical products.
•Do not inhale the fumes produced by chemical products.
WARNING:
The chemical products are an irritant for the eyes, in case of contact rinse thoroughly with plenty of water and
consult a doctor.
If these products come into contact with the skin, rinse with plenty of water.
•The water in the tank is not drinking water.
•Do not lean on the door and do not use it as a step.
•The machine reaches a temperature of 93°C during the work cycle: take great care to avoid burns.
•Do not wash the machine using high-pressure jets of water.
•Disconnect the machine from the electrical supply before carrying out maintenance work.
•The acoustic pressure of the machine is below 70 dB(A).
•The operator always has to verify before starting of the cycle the presence of the filters water in the sump and
their correct positioning.

REV.0.02_COD.500201_A4 PAG. 10
2.4 Recommendations to ensure high quality
performance
•The user must oversee the machine during the cycle.
•The injection tube for washing water must always be connected with the appropriated basket.
•When the machine is running do not interrupt the cycle since this jeopardises disinfection.
•Check periodically using chemical indicators to ensure correct disinfection.
•Use recommended detergents and chemical additives only.
The use of other products may damage the machine.
•During the manipulation of treated objects, it is required the use of appropriated PPE to prevent contact
with infected material and the risk of contamination.
•Do not introduce dirty instruments of substances that must not be discharged in sewage system (in
accordance with current legislation) but must be disposed in specific way.
•Recommending chemical additives does not make the manufacturer responsible for any damage to the
materials and objects treated.
•Check that type of chemical product is suitable for the specific washing program used.
•Follow the manufacturer's indications when using chemical products and use them for the foreseen
use only.
•The machine was designed for use with water and chemical additives.
Do not use organic or other types of solvent as this may result in the risk of explosion or the rapid
deterioration of certain machine parts.
•Residues of solvents or acids, particularly “hydrochloric acid”, can damage steel.
Contact should be avoided.
•Use original accessories only.
•Do never use soap powder.
•Do never use foaming detergent.
•The machine is to be used only with the baskets and or accessories included by the manufacturer.
•Accessories which are not approved by the manufacturer may compromise the results achieved as well
as user safety.
•Do never use chemical products based on chlorides (bleaches, sodium hypochlorite, hydrochloric acid
and so on).
•These kinds of chemical detergents irreparably damage the machine and jeopardise the integrity of
materials and objects treated.
The taps of the water feeding must be always turned off, as the safety and diagnosis system will be
deactivated, in the following situations:
• if the machine is left unused;
• if the machine is disconnected from the electrical connection.
The manufacturer declines all responsibility for personal injury or material damage resulting from
the non-observance of the above rules.
The non-observance of these rules produces the total and prompt cancellation of the guarantee.

REV.0.02_COD.500201_A4 PAG. 11
2.4.1 Inlet water quality
The quality of the water used in all stages of cleaning is important for good results.
The water used in each stage must be compatible with:
•The material of which the washer disinfector is made.
•The chemicals used in the process.
•Process requirements for the various stages of the process.
The main factors for good inlet water quality in relation to the washing efficacy are:
HARDNESS
The high hardness of the water generates a detergent inactivation, reducing
its efficacy. It also causes limescale deposits in the machine, jeopardizing the
clean of the instruments and the machine, especially on hot parts (ex.
heating elements).
IONIC CONTAMINANTS
A high concentration of ionic contaminants may cause corrosion of steel,
manganese or copper instruments.
MICROBIAL CONTAMINANTS
Microbial contaminants can increase the microbial contamination of the
instruments at the end of the wash.
The manufacturer therefore recommends that:
- water used in the pre-rinsing and washing phases should be of drinkable quality in accordance with the
“Guidelines for drinking water quality 3
rd
edition” published by WHO.
- demi water is used for the rinsing phase.
A typical specification for demi water is:
Ion concentration H+
4.5…7 pH
Conductivity
< 30 µs.cm
-
1
TDS
< 40 mg/l
Maximum hardness (CaCO
3
)
< 10 mg/l
Chlorine
< 10 mg/l
Heavy metals
< 10 mg/l
Phosphates
< 0.2 mg/l as P
2
O
5
Silicates
< 0.2 mg/l as SiO
2
Endotoxins
< 0.25 EU/ml
Colony-forming unit (CFU)
< 100 per 100 ml (*)
(*) for rinsing after disinfection phase, the maximum limit changes to 0.
Further advice should also be obtained from the manufacturers of chemical and medical equipment.
Where local standards are stricter than provided recommendations, they should be followed.
Note: that it is the user’s responsibility to supply the machine with suitable water.

REV.0.02_COD.500201_A4 PAG. 12
2.5 Residual risks
The appliance includes a series of fixed guards to prevent access to hazardous internal parts or zones.
It is however considered that the WASHER DISINFECTOR includes some residual risks.
Hereunder for each phase or significant work intervention are useful measures to be taken:
PHASE BASKET LOADING
RISK Contusions and cuts to the upper limbs, due to accidental contact with due to falling or
striking against tools, objects and instruments, mainly while loading and handling the
basket.
MEASURE Assign staff that is instructed and equipped with work equipment (e.g. basket with protections, transport carts) and appropriate clothing and individual protection gear (e.g.
shirts and protective gloves).
PHASE OBTAINING DETERGENTS/CHEMICAL ADDITIVES
RISK Contact with body parts with chemical washing products.
MEASURE
Assign staff that is instructed and equipped with appropriate clothing and individual
protection gear.
Wear clothing, gloves and goggles and act in compliance with the safety
recommendations indicated by the manufacturer of the chemical products.
FIRST AID MEASURE
•Immediately take off/remove clothing which has been contaminated or soaked by the
product.
•If the substances come into contact with the skin, wash off affected skin areas
immediately and rinse with water.
RISK Inhalation of vapours of chemical wash products.
MEASURE Assign staff that is instructed and equipped with appropriate clothing and individual
protection gear.
Comply with the safety instructions provided by the manufacturer of the chemical products
and if there are none, wear a mask for the protection of the respiratory airways.
RISK Accidental release of chemical wash product
.
MEASURE Do not flush concentrate into drains, surface or ground waters.
Collect spillage with adsorbent material (e.g. sand, earth, vermiculite, diatomaceous
earth).
Flush away minor amounts with plenty of water.
IN CASE OF CONTACT WITH BODY OR RELEASE OF CHEMICAL PRODUCT LOOK
ALWAYS AT THE SAFETY MEASURES INDICATED IN THE CHEMICAL TECHNICAL
DATASHEET.
PHASE MAINTENANCE OF INTERNAL EQUIPMENT
RISK Burns of body parts by hot parts of the appliance.
MEASURE Allow maintenance to be performed only by trained personnel, equipped with appropriate clothing and individual protection gear.
Wear suitable clothing and protective gloves.
PHASE EMISSION OF HAZARDOUS GAS
RISK Inhalation of vapours of hazardous gas.
MEASURE
With a correct installation, concurring with the manufacturer prescription, using the
authorized chemical product and concurring with the rules in force in your country, the
machine don’t generate hazardous gas.
However the machine is supplied with vapours discharge, that have to be connected
concurring with the instruction in chapter 3.

REV.0.02_COD.500201_A4 PAG. 13
2.6 Safety signal used
To inform personnel operating on the machines of obligations of behaviour and residual risks, adequate safety signals
(as set forth by 92/58 EEC) are applied to the machine and near the work place.
GENERIC SAFETY SIGNALS:
In particular, labels with signals of obligation, prohibition and danger contained in this manual and pertinent to this
machine and most commonly used are:
Electrical risk Warning!
See annex documentation Caution hot surface
INDIVIDUAL SAFETY WEAR:
The evaluation of risks for the health and safety of workers carried out in the workplace and on any equipment used, as
well as the evaluation of residual risks as indicated, allow the employer to evaluate the need to adopt the individual
protection gear which is most suitable and appropriate to be provided to workers.
Considering the type of machine, it is felt that the individual protection gear should be provided to staff.

REV.0.02_COD.500201_A4 PAG. 14
2.7 Training
Instructions for use of the machine will be provided by the INSTALLATION TECHNICIAN during the start-up phase to
MACHINE OPERATORS and MAINTENANCE TECHNICIANS for their areas of responsibility, who will be thus
instructed and trained.
It will be the duty of the EMPLOYER to check that the degree of staff training is suitable for assigned duties.
2.7.1 Staff qualification
Depending on the difficulty of certain installation operations, and of the operation and maintenance of the system,
professional profiles are identified as follows:
Is I NSTALLATION and REPAIR TECHNICIAN:
Specialized installation and maintenance staff capable of carrying out all machine positioning and installation
operations, connection of various systems and machine start-up at the client's place of business, as well as all
routine and special maintenance operations.
This operator is responsible for training staff for machine operation and for testing the machine.
As RESPONSIBLE AUTHORITY FOR THE MACHINE IN THE WORKPLACE:
Specialized staff assigned to the verification of safety devices and procedures for proper use of the machine in
complete absence or hazards.
The responsible authority is personally responsible for training courses for staff assigned to machine operation
and maintenance.
He must ensure that staff assigned to operation have acquired all information required for use and routine
maintenance of the machine, registering attendance and documenting comprehension tests.
The responsible authority must have a perfect understanding of all command, control and safety devices of the
machine.
He must inform all personnel assigned to machine operation and maintenance of the instructions concerning
safety standards, the actions to be avoided and the first aid interventions connected with use of the machine and
the chemical wash agents it contains.
The responsible authority must be aware of all correct procedures for carrying out in absolute absence of danger
all operation and maintenance of the machine, as well as all procedures for disposal of any residual pollutants
and manufacturing wastes.
He must always be present during extraordinary or routine maintenance and give his approval to proceed to staff
assigned to operation or to personnel assigned to routine or special maintenance.
The responsible authority will be responsible for operation of all command, control and safety devices in the
machines of the system.
He shall carry out scheduled verification of those devices in order to ensure their continued operation over time.
Ac MACHINE OPERATOR:
Skilled personnel assigned to machine operation.
The machine operator must be perfectly aware of all of the machine's command and control devices.
Only after approval by the safety supervisor, the machine operator must be capable of using the assigned
commands to do the following:
•Commissioning and start-up of the machine;
•Loading and unloading of material to be washed in the baskets;
•Operation of the machine in the various possible working modes, such as the start of various
programmed wash cycles.
•Programming and setting data from the operator panel, adjustment of single control devices
during working phases, starting or resetting of work functions.
•In addition, the machine operator must, by making use of all required individual protection gear
and following adequate safety measures, be capable of performing some routine maintenance
such as cleaning inside the machine, cleaning clogged filters, and disposing of pollutant waste
materials produced during working.

REV.0.02_COD.500201_A4 PAG. 15
2.8 Indication of sound level
The value shown refers to the measurement obtained on a machine of the same type as that covered herein and
measured with an instrument at a height of 1.5 m at a distance of 1 m from the machine.
AVERAGE SOUND PRESSURE LEVEL: < 70 dB (A)
2.9 Transport and storage
Environment conditions:
•Temperature range -5 ... +50 °C;
•Relative Humidity range 20…90% without condensation;
•Ventilation: Air exchange not required (required only if chemical tanks are installed).

REV.0.02_COD.500201_A4 PAG. 16
3. INSTALLATION (FOR THE INSTALLER ONLY)
3.1 Activity prior to installation
PREPARATION OF INSTALLATION SITE:
Arrangements for connections to the electrical and plumbing systems must be provided by the client prior to machine
installation.
Connections must be compliant with current directives in the country of installation and they must comply with the
instructions contained in the documentation (provided on request) prior to machine installation.
Environment conditions:
•Temperature range +5…+40°C;
•Relative Humidity range 20…90% without condensation.
•Maximum altitude: 2.000 m SLM (for higher altitudes are available special versions of the device).
3.2 Positioning
3.2.1 Movement, unpacking and placing
The machine is delivered to the client fully packed, resting on a wood base and completely protected by cardboard
covering.
LIFTING AND MOVEMENT:
Movement of the machine is provided using transport and lifting equipment and must be observed the following
indications:
•The lifting capability of the forklift must be greater than the total weight of the machine to be moved.
•The machine must be kept as close as possible to the ground during movement;
•Stack up: not allowed;
•Rotation: do not turn upside down.
The forklift operator must perform movement only when there are no persons or objects in the
movement area.
UNPACKING AND PLACING:
Near the place of installation, unpack the machine.
Carefully follow these steps:
All the packaging materials can be recycled.
•Open the packaging carefully.
•Do not overturn the machine as this may cause irreparable damage.
•Cut the strap or open the box and remove the expanded polystyrene corner guards.
•Remove the box followed by the nylon bag.
Caution: the bag represents a serious hazard for children and should be disposed of immediately.
•Place the machine on the work surface and level it by adjusting the feet.
•The machine must be placed horizontally with a maximum inclination of 1÷2°.
•Do not position the machine on surface which could cause a fire or fume hazard.

REV.0.02_COD.500201_A4 PAG. 17
3.2.2 Maximum floor load
For the installation of the machine, the floor must be able to sustain a minimum load of:
175 daN/m
2
3.2.3 Positioning of the machine
In normal conditions, the minimum dimensions are suggested for the use of the machine in a single installation or with
the coil nearby.
For different installation ask for the distributors.
Minimum room ceiling height: HEIGHT MACHINE (in m) + 0,3 m
0,2 m 0,2 m 0,2 m 0,2 m 0,2 m 0,2 m

REV.0.02_COD.500201_A4 PAG. 18
3.3 Water connection (for the installer only)
To perform proper installation, account of following regulations:
•The machine has been connected to the water distribution network following the in force rules;
•Use only the tubes supplied with the machine;
•Don’t cut short the rubber tubes supplied with the machine;
•Make sure that mains water pressure is between 100 kPa and 800 kPa;
If it is below 100 kPa (1 bar) dynamic pressure, you will need to install a pressure increase pump.
If the pressure is higher than 800 kPa (8 bar) a pressure reducer must be installed.
•For machines equipped with steam condenser or water softener, the minimum pressure of water must be
increased to 200 kPa (2 bar g) to ensure the correct functioning in terms of performance.
•If the average hardness of the water is higher than 7 °f, decalcified water must be used;
•For connection use cocks with an attachment of ¾”, located in an easily accessible location as near as possible
to the machine;
•Make sure that the general feeding tube is sufficient for the flow rate required from the machine and equipped
with a general closing valve.
ATTENTION
For the specifications for water connections, refer to the plant installation.
During the machine installation, the installer must take the following step:
1. Identify the tubes supplied with the machine and make sure they are free from damages;
2. Identify the correspondence of the connection of flexible tubes to the water supply taps arranged in site,
according to the references of the following chart.
CONNECTION COLOUR
HOT WATER RED
COLD WATER BLUE
DEMI WATER WHITE
3. Screw and tighten up the pipe sleeve to the connection arranged in site.
4. Remove any debris in the pipes or in the taps. To perform this operation open the tap and let the water flow in a
pail.
5. Check the water temperature according to the specifications of the installation diagram.
6. Identify the correspondence of the connection of flexible tubes to the solenoid valve water supply of the
machine.
7. Screw and tighten up the pipe sleeve to the connection arranged in site.
8. Open gradually the water supply taps and check the connections seal.
9. Terminated the connection, in case of water leaks repeat the procedure.
ATTENTION
The threaded connections can be easily damaged, therefore before to apply the maximum
clamping, screw manually the locking sleeve for some threads.
Information:
•The back syphonage prevention system is already installed inside the machine concurring with IEC61770;
• If it isn’t available the double connection to hot and cold water, the two supply pipes must be connected
together;
•The manufacturer declines all r esponsibility for damage or injury caused by noncompliance of the rules
relating the supply installations.
•If you don’t comply with the conditions above, the deriving damages will not warranty.
•In case of lack of demineralized water set the parameter 3.37 to 1.
ATTENTION
When the machine is not in operation, always close the supply cocks.

REV.0.02_COD.500201_A4 PAG. 19
3.4 Electrical connection
Connection of the machine to the electrical mains must be made by qualified, skilled personnel.
Power supply cable: It is compulsory for the retailer - installer to adapt the insulation class of the power supply cable to
suit the working environment in compliance with Current Technical Regulations.
•Check that the electric specifications match those shown in the label.
•The electrical connection must be carried out in compliance with current technical regulations.
•Make sure that the mains voltage reading corresponds to the voltage indicated on the machine plate.
•Check that the power supply voltage does not differ by more than 10% from its nominal value.
•The frequency of the power supply voltage must not differ by more than 1% of its value.
•Connection of the machine to the mains must be provided with an earth connection and an equipotential circuit
as set forth by current standards.
•Make sure that the electrical systems are efficiently earthed.
•The earth conductor is to be connected to the earth terminal identified by the standard
symbol.
•The machine is equipped with a terminal identified by the relative symbol for equipotential
connections between appliances (see rules for electrical plants).
•Connect the machine and the relative dedicated safety device (not supplied) by using a power cable
compatible with the electrical characteristics of the machine.
•In case of prolonged unused of the machine is recommended that you execute the disconnection
procedure of the electrical connection by placing the dedicated safety device in "OFF" state.
•The upstream electrical power line must be dimensioned and protected in accordance with current local
regulations.
The dedicated safety device must be positioned in an accessible place, free and not covered from other
machine or anything that could obstruct the switch control.
•The dedicated safety device must be provided with quality markings and must be indicated as an electrical shut-
off device for the machine.
•Near the dedicated safety device, a sign must be placed which reads:
EXAMPLE OF DEDICATED SAFETY DEVICE POSITIONING
DEDICATED SAFETY
DEVICE