eXact PipeCut V800 System User manual

PipeCut V00 Ventilation
System
EN Operating manual 5-16
patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113
Exact Tools Oy
Särkiniementie 5 B 64
00210 HELSINKI
FINLAND
Tel + 358 9 4366750
FAX + 358 9 43667550
www.exacttools.com


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Exact PipeCut V00
Blade information for Exact PipeCut saws
Cermet (ceramic alloy tip) saw blades are very durable special saw blades.
Cermet V155 is designed specially for cutting thin sheet materials such as spiral ducts.
Cermet blades can be sharpened a few times.
Pipe Support V00
We recommend to use Exact Pipe Support V00 for to support the pipes when using Exact
Pipecut V00 pipe saw. These pipe holders are specially designed to be used with Exact
Pipecut V00 pipe saw. They can be used with pipes from 3’ (75 mm) up to ’ (00 mm).
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A

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Declaration of Conformity
We declare under our sole responsibility that the products described under “Technical Data” are in
conformity with the following standards or standardization documents: EN60745 according to the
provisions of the directives 2004/108/EC, 2006/42/EC.
For more information, please contact Exact Tools at the following address.
The technical ¿le is available at the address underneath.
The person authorized to compile the technical ¿le:
0DUNR7|UU|QHQ5'0DQDJHUPDUNRWRUURQHQ#H[DFWWRROVFRP
Helsinki, 1.9.2011
Seppo Makkonen, Managing director
Exact Tools Oy
Särkiniementie 5 B 64
FI-00210 Helsinki
Finland

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Contents Translation of the original instructions english
Contents
6. Technical data
6. Package contents
Safety
7. Safety instructions
Operation
10. Functional description
10. Product features
11. Before operating the tool
11. Connection to the mains power supply
11. Precise setting of the cutting point
11. Setting the pipe on supports
12. Attaching the pipe saw to the pipe
12. Piercing the pipe wall
12. Sawing around a pipe
13. Overload protection
13. Straightness of cut and adjusting wheel
14. Installing and changing the saw blade
14. Service and maintenance instructions
16. Environment/Disposal
16. Guarantee/Guarantee conditions
16. Tips for users
Exploded view (separate attachment)
De¿nitions: Safety guidelines
The de¿nitions below describe the level of severity for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result
in property damage.
Denotes risk of electric shock.

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Information english
Operating, safety, and servicing instructions
Please read this operating, safety, and servicing instructions carefully before using
the pipe saw. Also store this instruction book somewhere accessible to everyone
using the pipe saw. In addition to these instructions, always follow the of¿cial work,
health and safety regulations. The Exact PipeCut is meant for professional use only.
Technical data
Pipecut V00
Voltage 220-240 V or 110-120 V / 50-60 Hz
Power 1010W
No-Load speed 4000 r/min
Intermittent operation S3 25% 10min (2,5 min ON /7,5 min OFF)
Blade diameter 155 mm
Mounting bore 65 mm
Weight 6,6 kg
Range of use Ø 75 mm –00 mm
Max. pipe wall steel 1,5 / 6 mm
Protection class
/ II
Spindle lock YES
Speed preselection NO
Constant electronic control NO
Overload Protection YES
Reduced starting current NO
Vibration emission value ah 2,2 m/s2
Uncertanity ofVibration emission value K 1,5 m/s2
LWA (sound power) 98 dB
LpA (sound pressure) 87 dB
LpC (highest peak of sound pressure) 101 dB
The values given are valid for nominal voltages [U] of 230/240V. For lower voltage and models for
speci¿c countries, these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the
individual machines may vary. Only for power tools without reduced starting current: Starting cycles
generate brief voltage drops. Interference with other equipment/machines may occur in case of
unfavourable mains system conditions. Malfunctions are not to be expected for system impedances
below 0.36 ohm.

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Information english
Noise/Vibration Information
Measured values determined according to EN60745-1:2009 + A11:210 ja EN60745-2-3:210.
Wear hearing protection!
The test was performed using Ø315 thin wall spiral duct.
The vibration emission level given in this information sheet has been measured in accordance with
a standardised test given in EN 60745 and may be used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level represents the main applications of the tool.
However if the tool is used for different applications, with different accessories or poorly
maintained, the vibration emission may differ. This may signi¿cantly increase the exposure level
over the total working period. An estimation of the level of exposure to vibration should also take into
account the times when the tool is switched off or when it is running but not actually doing the job.
This may signi¿cantly reduce the exposure
level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as:
maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
Exact PipeCut V00 pipe saw
Package contents:
Please check the package contains the following items (page 4):
1. Pipecutting System case
2. Exact PipeCut V00 pipe saw
3. Operating instructions
4. Allen key 5 mm ¿xed to the
handle
5. Cermet blade 155 x 65 ¿tted
on the machine
1.
2.
3.
4.
5.

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Safety english
General power tool safety warnings
WARNING: Read all safety warnings
and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, ¿re and/or serious injury
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
batteryoperated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b)
Do not operate power tools in explosive
atmospheres, such as in the presence of
Àammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a)
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodi¿ed plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d)
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
and moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the inÀuence
of drugs, alcohol or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source, picking up or
carrying the tool. Carrying power tools with
your ¿nger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e)
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
h)
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
i)
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
j) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
4) Power tool use and care
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot¨be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power
source from the power tool before making
any adjustments, changing accessories,
or storing power tools. Such preventive
safety measures reduce the risk of starting
the power tool accidentally.

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Safety english
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar operate the power tool. Power
tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5. Service
a) Have your power tool serviced by
a quali¿ed repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
Safety warnings for circular
saws
a) DANGER: Keep hands away
from cutting area and the blade.
Keep your second hand on motor
housing.
If both hands are holding the saw, they
cannot be cut by the blade.
b) Do not reach underneath the workpiece.
The guard cannot protect you from the blade
below the workpiece.
c) Never hold the workpiece being cut in
your hands or across your leg. Secure
the workpiece to a stable platform. It is
important to support the work properly to
minimize body exposure, blade binding, or
loss of control.
d) Hold the power tool only by the insulated
gripping surfaces when performing an
operation where the cutting tool may
contact hidden wiring or its own cord.
Contact with a “live” wire will also make
exposed metal parts of the power tool “live”
and shock the operator.
e) Always use blades with correct size
and shape (diamond versus round) of
arbour holes. Blades that do not match
the mounting hardware of the saw will run
eccentrically, causing loss of control.
f) Never use damaged or incorrect blade
washers or bolt. The blade washers and
bolt were specially designed for your saw,
for optimum performance and safety of
operation.
g) When blade is binding, or when
interrupting a cut for any reason, release
the trigger and hold the saw motionless
in the material until the blade comes to
a complete stop. Never attempt to remove
the saw from the work or pull the saw
backward while the blade is in motion.
Investigate and take corrective actions to
eliminate the cause of blade binding.
h) When restarting a saw in the workpiece,
centre the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may
walk up from the workpiece as the saw is
restarted.
i) Do not use dull or damaged blades.
Unsharpened or improperly set blades
produce narrow kerf causing excessive
friction and blade binding.
j) Use extra caution when making a “plunge
cut” into existing walls or other blind
areas. The protruding blade may cut objects
that can cause kickback.
k) Check lower guard for proper closing
before each use. Do not operate the saw
if lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If
saw is accidentally dropped, lower guard
may be bent. Raise the lower guard with the
retracting handle and make sure it moves
freely and does not touch the blade or any
other part, in all angles and depths of cut.
l) Check the operation of the lower guard. If
the guard and the spring are not operating
properly, they must be serviced before
use. Lower guard may operate sluggishly
due to damaged parts, gummy deposits, or
a build-up of debris. m) Do not reach into the
saw dust ejector with your hands. They could
be injured by rotating parts.
n) Do not work overhead with the saw. In this
manner you do not have suf¿cient control
over the power tool.
o) Do not operate the power tool stationary.
It is not designed for operation with a saw
table.
p) Do not use high speed steel (HSS) saw
blades. Such saw blades can easily break.
q) When working with the machine, always
hold it ¿rmly with both hands and provide
for a secure stance. The power tool is
guided more secure with both hands.

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Safety english
r) Secure the workpiece. A workpiece supported by
pipe holders is held more secure than by hand.
s) Always wait until the machine has come to
a complete stop before placing it down. The tool
insert can jam and lead to loss of control over the
power tool.
t) Never use the machine with a damaged cable.
Do not touch the damaged cable and pull the
mains plug when the cable is damaged while
working. Damaged cables increase the risk of an
electric shock.
Additional speci¿c safety rules
The pipe saw must never be used in the following
cases, if:
• There is water or another liquid, explosive gases or
poisonous chemicals inside the pipe to be cut.
• The power switch is faulty.
• The power cable is faulty,
• The blade is bent.
• The blade is blunt or in poor condition.
• The plastic components are cracked or have parts
missing.
• The gripper unit is not properly tightened around the
pipe or if it is warped.
• The blade guard cover or moving blade guard has
been damaged or removed from the machine.
• The locking mechanisms do not work properly
(UNLOCK-button).
• The pipe saw has become wet.
When using the pipe saw, the following factors
must always be taken into consideration:
• Support tubes to minimise the risk of blade
pinching.
• Ensure that the pipe to be cut is empty.
• Ensure that the blade is correctly installed.
• Ensure that the diameter and thickness of the blade
are suitable for the pipe saw and that the blade is
suitable for the rpm-range of the machine.
• Never use sideways force to stop the blade, always
allow the blade to stop freely.
• Check the attachments of the blade guards.
• Never use excessive force when using the pipe
saw.
• Never use the pipe saw to lift the pipe while it is still
attached to the pipe.
• Avoid overloading the electric motor.
• Always follow the safety and operating instructions
and current regulations.
Functional Description
Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions may result in electric shock,
¿re and/or serious injury.
Intended Use
PipeCut V00:
The Exact Pipe Cut V00 is intended for professional
use at any kind of construction sites. The Exact
Pipe Cut V00 is designed to be used only for thin
walled ventilation ducts with a diameter of 75 mm
(3”) - 00 mm (”).The maximum wall thickness that
the Exact Pipe Cut V00 can cut through is 0,08’’
(1,5 mm). With a spiral ventilation duct the maximum
thickness of the seam that the Exact Pipe Cut V00 can
cut through is 6 mm (0,24”). With the Exact PipeCut
V00 you can cut ducts made from the following
materials: galvanised steel, stainless steel, aluminium
and all kinds of plastic PipeCut V00 pipe saw is
intended for short, intermittent use. The machine may
be loaded for 2,5 minutes during a 10-minute period
(S3 25 %). PipeCut V00 pipe saw is not intended for
use in industrial production.
Product Features
While reading the operating instructions, unfold the
graphics page for the machine and leave it open. This
page is folded under the cover of this manual (page 3).
The following numbering of the product features refers to
this illustration.
Figure A
1. UNLOCK button
2. Power switch
3. Power-switch locking lever
4. Motor unit
5. Blade-guard cover
6. Straight adjustment screw
7. Edge of moving blade-guard
8. Sight
9. Operating handle
10. Blade-guard screw
11. Spindle-lock button
12. Allen key
13. Rating-plate
14. Overload protection
15. Straight adjustment screw inicator
16. Steering unit
17. Safe for the steering unit
18. Steering unit indicator
19. The knob for the steering unit

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Operation english
Exact PipeCut V00
pipe saw operating
instructions
Before use
Check that the motor unit is in the upright
position so that the yellow mark on the unlock button
is visible.
Check that the blade is suitable for the material of the
duct that is intended to be cut.
Check that the blade is correctly in place and that it is
in good condition.
Check that the guide wheels are rotating.
Check that the support wheels are rotating.
Check that the lower blade guard is moving correctly
up and down.
Check that the duct intended to be cut is empty.
Connecting the Exact Pipe Cut V00 to the main
power supply
Ensure that the mains voltage is the same as indicated
on the rating plate (Figure A/13)
Connect the Exact Pipe Cut V00 to the power outlet
only after having checked these operating instructions.
Setting and marking the cutting point
Mark the cutting point, but remember that you have
to cut the duct so that you approach the duct seam
towards the closed side of it (Figure C). One mark is
enough. You do not need to mark all the way around
the duct.
Setting the supports for the duct to be cut
The supports for the duct are not delivered with the
Exact Pipe Cut V00 but they are recommended
accessories. The supports maximise safety and
optimise the cutting result. They also reduce the size
of the required space for cutting the duct. The cutting
should always be done on a Àat surface.
Place the duct on three supports so that the middle
support is directly beneath where the duct is intended
to be cut (Figure B). Make sure that all of the supports
are in contact with the duct. Proper arrangements
prevent the saw blade from jamming in the duct in the
¿nal stage of the cutting process.
In case you are not using the supports you need to do
the following. Make sure that there is enough space for
the duct to rotate a full circle. Place the Exact Pipe Cut
V00 so that the electric cord is hanging in front of the
duct from where you are standing (Figure C). Also
make sure that there is enough loose cord to ensure
free movement for the duct. If necessary, use a suitable
extension cord.
To start sawing
Open the safety screw (Figure D1) and adjust the
wheel pairs in the Pipe Cut steering device according
to the diameter of the duct by rotating the adjustment
knob on the back of the Pipe Cut (Fig. D2)
Fig B
Cutting point
Fig C
Cutting mark
Fig D

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Operation english
If you follow the scale of the Pipe Cut the cutting
depth is normally 10- 15 mm as the Pipe Cut
locks into the correct sawing position. Finally
lock the adjustment with the safety screw so
that the adjusted position does not alter during
sawing.
Position the PipeCut V00 horizontally on
top of the duct so that the sight of the PipeCut
V00 is placed on the cutting point (Fig E). Hold
the duct in place and ensure that the PipeCut
V00 moves freely in the direction the duct is
fed. To ensure safety the PipeCut V00 leads
should be to the left and front of the duct. The
PipeCut V00 is now ready for use.
The scale on the Pipe Cut indicating duct
diameters is approximate. If the thickness of the
duct wall intended to be sawn is exceptionally
thin or the length of the duct is short, the weight
of the Pipe Cut might Àatten the duct so the
diameter is enlarged. The wheel pairs must then
be adjusted further apart from each other. This
will ensure suf¿cient cutting depth for the blade.
Piercing the duct wall
Strive to keep the Pipe Cut in a horizontal
position on top of the duct during the entire
sawing process. Take a ¿rm hold of the
operating handle with your right hand, start
the motor by releasing the locking lever on the
power switch (Fig. F/1) and push the power
switch all the way down (Fig. F/2). Before
starting to saw wait until the blade reaches full
speed. Pierce the duct wall by pressing the
operating handle down slowly until the blade has
cut through the duct wall (at this stage the pipe
must not rotate) When the UNLOCK button is
locked, i.e. the yellow mark disappears (Fig. G),
the Pipe Cut is locked and you can safely start
sawing around the duct.
Sawing around the pipe
Start sawing by rotating the pipe with your left
hand towards yourself (Fig. H) and keep the
pipe saw stable and in a horizontal position in
relation to the duct (Fig. J). Continue sawing by
rotating the duct calmly and at the most even
speed possible towards yourself until the duct is
cut off. If you are not using the PipeHolders the
pipe will roll backwards while cutting. However,
reduce sawing speed as soon as you reach the
duct seam.
Fig E
Fig F
Fig G
Fig H

13
Operation english
The saw can also be steered manually if the sight
does not coincide with the starting point of the
cut. Follow the sight of the Pipe Cut with your
eye until you see the starting point of the cut, turn
the saw at a gentle angle towards the initial cut
until the duct is cut off (Fig. K) (Tip: If the duct is
not cut through clean the resulting batten can be
snipped off with a pair of plate shears.)
Because the duct has a spiral seam, the rotation
of it creates an illusion of the pipe moving in
relation to the pipe saw. Anyway, if the pipe saw
is adjusted correctly to go straigt, the wheels will
stear the cut straight.
When the duct is cut off, push the UNLOCK
button forward until the yellow mark is visible and
the locking is released (Fig. L). Now raise the
motor unit to starting position. Release the power
switch. Ensure ¿nally that the moving lower blade
guard is lowered into safety position (Fig. M).
Select the feeding speed for the desired material
and the thickness of the pipe wall. Too high
speed can damage the blade, overload the pipe
saw and give a poor sawing result. Reduce the
feeding speed as you reach the seam.
Should there be any problems during piercing
or sawing, abnormal sounds or vibrations due to
which you have to interrupt sawing before the pipe
is cut through, then release the blade by pushing
the UNLOCK button forward until the UNLOCK
button is released, and lift the motor unit up. Once
the problem is cleared, start sawing again.
Never start the motor, when the motor unit is
locked in the sawing position or teeth of the
blade contact the duct to be sawn.
Overload protection and spin-speed regulator
Exact V00 is equipped with overload protection.
When the blade is dull or the cutting speed is too
high, the overload protection cuts power
automatically. In case of overload: Release the
power switch. Push the UNLOCK button forward
until the yellow mark is visible and the locking is
released (Fig. L). Now raise the motor unit to the
starting position . Restore the power by pushing
the overload protection switch (Fig A/14).
Straightness of the cut and the adjustment
feature
Sometimes the cut does not meet the starting
point (Fig N).The cut is affected by many factors,
e.g. the size of the duct, the material, the wall
thickness, the quality of the duct’s surface, the
roundness, welded seams, blade condition, feed
rate, the operator’s experience. The cutting result
may vary and especially so with larger ducts
where it can be hard to reach the starting point.
Fig J
Fig K
Fig L
Fig M

14
Operation, Maintenance english
There is a feature in the steering device of
the Exact Pipe Cut V00 (Fig.A/6) which, if
needed, can improve the sawing result and
facilitate to reach the starting point.
Loosen the locking screw (Fig.O/1) with the M5
allen key that is attached to the handle of the
pipe saw. There is an adjustment wheel on the
right hand side of the steering device (Fig.O/2).
Turn the wheel with your ¿nger either clockwise
or anti clockwise. The direction depends on the
direction of the misalignment. This adjustment
turns the entire motor unit in relation to the
steering device. There is also an arrow and
a dial on the steering device (Fig.O/3). These
will help to gauge the extent of the adjustment.
Adjust the motor unit to the desired direction
to correct the sawn alignment error. The arrow
indicator must move to the direction of the error.
The extent of the adjustment depends on the
extent of the error, duct diameter as well as the
strength and material of the duct wall. Tighten
the locking screw after the adjustment.
Installing and changing
the saw blade
WARNING: To reduce the risk of injury,
turn unit off and disconnect it from
power source before installing and
removing accessories, before adjusting or
when making repairs. An accidental start-up
can cause injury.
Remove the power plug from
the socket. Check that the motor unit is locked
in the upper position.
Remove the blade guard cover (Fig. P/1) by
opening the screw (Fig. P/2). Press the spindle-
lock button (Fig. A/11) and simultaneously rotate
the blade by hand until the spindle-lock button
drops a further distance of about 4 mm. Now the
rotation of the blade is prevented. Use the blade
key to open the blade attachment bolt. Remove
the blade screw (Fig. P/3), the washer (Fig.P/4),
the blade Àange disc (Fig. P/5), and the blade
(Fig. P/6).
Before installing a new blade, check that both
blade Àange discs are clean. Place a new
or sharpened blade on the back Àange disc
(Fig. P/7), so that the marked side of the blade
is facing outwards and the arrows on the blade
are facing in the same direction as the rotation
direction markings on the inside of the blade
case. Ensure that the new blade goes right to
the bottom in the back Àange disc. Put the blade
Àange disc, the washer, and the securing bolt
back in place. Press the spindle lock button and
tighten the blade securing bolt. Put the blade
guard cover back in place and tighten the screw.
Fig N
Fig O
Fig P

15
Maintenance, Environment, Guarantee english
Maintenance and
servicing instructions
Remove the power plug from the socket
before servicing or cleaning the pipe saw. All
maintenance operations carried out on the pipe
saw’s electrical components must be carried out
at an approved service agency.
Blade
Check the condition of the blade. Replace a bent,
blunt, or otherwise damaged blade with a new
one. Using a blunt blade can overload the pipe
saw’s electric motor. When you notice that the
blade is blunt, do not continue sawing with it,
as the blade may become so badly damaged
that it will not be worth sharpening. A blade in
suf¿ciently good condition can be sharpened
a few times by a professional sharpening
company.
Steering unit
Clean the steering unit regularly with
compressed air. Lubricate the steering unit´s
wheel axles and its joints. Also clean and
lubricate the steering unit´s trapezoidal screw
and the two worm screws on it.
Blade guard
Make it a rule to clean the blade guard
regularly, and pay special attention to keep the
moving blade guard movement from becoming
hampered. Lubricate the axis of the moving
blade guard regularly.
Motor
Keep the motors cooling vents clean.
Plastic parts
Clean the plastic parts with a soft rag. Only use
mild detergents. Do not use solvents or other
strong detergents as they may damage the
plastic parts and paint surfaces.
Power cable
Check the condition of the power cable
regularly. A faulty power cable should always
be replaced at an approved service agency.
Correct use and regular servicing and cleaning
will ensure the continued operation of the pipe
saw.
Environment
Separate collection. This product
must not be disposed of with normal
household waste. When your Exact
PipeCut machine is worn out, do not
dispose of it with normal household
waste. This product must be recycled
separately. Separate recycling of used
products and packaging facilitate recycling
and recovery of materials. Reusing of
recycled materials helps prevent pollution of
environment. According to local regulations it
is possible to deliver household appliances to
municipal rubbish depositories or to the dealer
when buying a new product.
Guarantee
Warranty terms valid from 01.01.2015
If the Exact PipeCut Saw becomes unusable
due to material or manufacturing defects within
the Warranty Term at our discretion we will
repair the Exact PipeCut Saw or supply an
entirely new or factory reconditioned Exact
PipeCut Saw at no charge.
Warranty Term / *Extended Warranty Term
The Exact Tools Warranty Term is for 12 months
from date of purchase.
The Warranty is only valid if:
1.) Copy of a dated purchase receipt is returned
to the Authorized Warranty Repair Center or
has been uploaded to our website at the time
of warranty registration.
2.) The Exact PipeCut Saw has not been
misused.
3.) No attempt has been made by non-approved
persons to repair the saw.
4.) The Exact PipeCut Saw has been used in
accordance with the operating, safety, and
servicing instructions provide in the manual.
5.) The Exact PipeCut Saw has been delivered
to an Authorized Warranty Repair Center
within the term of the warranty.

16
Tips english
Note: The Exact PipeCut Saw is to be shipped
to the Authorized Warranty Repair Center freight
prepaid. If the Exact PipeCut Saw is repaired
under Warranty the return shipment will be made
freight prepaid. If the Exact PipeCut Saw is not
repaired under Warranty the return shipment will
be made freight collect.
Please Note: The following items or services
are excluded from Warranty claims:
- Saw Blades
- Overload Protection Fuse
- Carbon Brushes
- Gripping Unit Wheels
- Blade Flange
- Attachment Flange
- Pulling Flange Washer
- Normal Wear and Tear
- Errors Due to Misuse or Accident
- Water, Fire and Physical Damage
- Power Cords
- Adjustment of Adjustment Wheel
Due to continuous product development,
the information in this instruction book may
change. We do not give separate noti¿cation
of changes.
Tips for using Exact
PipeCut saws
Diamond blade should only be used for cutting
cast iron pipe. It is not recommended to cut cast
iron with TCT or Cermet blades.
Clean the inside of the blade guards after cutting
plastic pipe.
Smaller pipe is easily cut by rotating the pipe
by hand either on a table or on the Àoor. Please
note: rotate pipe towards you when rotating by
hand and be careful not to rotate too fast.
Check the condition of the blade regularly.
The cutting procedure is divided into two stages;
¿rst saw through the pipe wall, then complete
the cut by sawing around it.
Do not overload the saw by cutting continuously.
The saw will be overheated and the metal parts
can become burning hot. This will also damage
the motor and the blade. The rule is 2.5 minutes
in use and 7.5 minutes rest.
Keep the feeding speed constant. This will
extend the lifetime of the blade.For example
cutting time for a steel pipe diameter of 6’’
(170mm), and a wall thickness of 1/5’’ (5mm), is
15-20 seconds, and for a cast-iron pipe diameter
of 4’’ (110mm), with a wall thickness of 1/6’’
(4mm) is 20 to 25 seconds.
Always keep the motor unit in the upright
position. The yellow mark of the unlock button is
then visible. Never place the Pipe Cut Saw on
the pipe in the locked / cutting position.
Factors that affect the lifetime of the saw
blade:
- material of the pipe
- correct blade type for material being cut
- correct motor speed setting (model 170E)
- wall thickness of the pipe
- feeding speed
- smoothness of the pipe
- user’s general skills
- cleanness of the pipe
- rust on the pipe
- welded seam in the pipe
- blade speed
Factors that affect the straightness of the cut:
- condition of the saw blade
- wall thickness of the pipe
- feeding speed
- smoothness of the feed
- user’s general skills
- cleanness of the pipe
- roundness of the pipe
- gripper unit too loose or too tight
- blade assembled too tight
Plese see more information at our web-site
www.exacttools.com

PipeCut V00 Ventilation
System
DE *HEUDXFKVDQOHLWXQJ 5-16
patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113
Exact Tools Oy
Särkiniementie 5 B 64
00210 HELSINKI
FINLAND
Tel + 358 9 4366750
FAX + 358 9 43667550
www.exacttools.com
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