Excel 11570 User manual

MODEL:11570

1. Introduction
Dear Customer,
We hope your new tool brings you much enjoyment and
success.
Note:
According to the applicable product liability laws, the
manufacturer of the device does not assume liability for
damages to the product or damages caused by the
product that occurs due to:
•Improper handling,
•Non-compliance of the operating instructions,
•Repairs by third parties, not by authorized service
technicians,
•Installation and replacement of non-original spare
parts,
•Application other than specified,
A breakdown of the electrical system that occurs due to
the non-compliance of the electric regulations and
regulations.
We recommend:
Read through the complete text in the operating in-
structions before installing and commissioning the
device. The operating instructions are intended to help
the user to become familiar with the machine and take
advantage of its application possibilities in accordance
with the recommendations. The operating instructions
contain important information on how to operate the
machine safely, professionally and economically, how to
avoid danger, costly repairs, reduce downtimes and
how to increase reliability and service life of the
machine.
In addition to the safety regulations in the operating
instructions, you have to meet the applicable regulations
that apply for the operation of the machine in your
country. Keep the operating instructions package with
the machine at all times and store it in a plastic cover to
protect it from dirt and moisture. Read the instruction
manual each time before operating the machine and
carefully follow its information. The machine can only
be operated by persons who were instructed
concerning the operation of the machine and who are
informed about the associated dangers. The minimum
age requirement must be complied with.
2. Scope of delivery
•Open the packaging and remove the device carefully.
•Remove the packaging material as well as the pack
aging and transport bracing (if available).
•Check that the delivery is complete.
•Check the device and accessory parts for transport
damage.
•If possible, store the packaging until the warranty
period has expired.
Attention
The device and packaging materials are not toys!
Children must not be
allowed to play with plastic bags, film and small parts!
There is a risk of swallowing and suffocation!
3. Proper use
The router can be used for rabbeting, rounding off,
chamfering, routing of edges, as well as pitting in wood
and plastic.
The machine meets the currently valid EU machine
directive.
•The manufacturer‟s safety, operation and main-
tenance instructions as well as the technical data given
in the calibrations and dimensions must be adhered to.
•Relevant accident prevention regulations and other
generally recognized safety and technical rules must
also be adhered to.
•The machine may only be used, maintained or re-
paired by trained persons who are familiar with the
machine and have been informed about the dangers.
Unauthorized modifications of the machine exclude a
liability of the manufacturer for damages resulting from
the modifications.
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•The machine is intended for use only with original
spare parts and original tools from the producer.
•The equipment is allowed to be used only for its
prescribed purpose. Any other use is deemed to be a
case of misuse. The user/operator and not the
manufacturer will be liable for any damage or injuries of
any kind resulting from such misuse.
•Please note that our equipment has not been designed.
•for use in commercial, trade or industrial applications.
Our warranty will be voided if the equipment is used in
commercial, trade or industrial businesses or for
equivalent purposes.
Residual risks
The machine is allowed to be used only for its intended
purpose! Even when the equipment is used as
prescribed it is still impossible to eliminate certain
residual risk factors. The following hazards may arise in
connection with the machine„s construction and layout:
•Catapulting of workpieces and parts of workpieces.
•Damage to hearing if essential ear-muffs are not used.
•Lung damage if no suitable protective dust mask is
used.
•Health damage caused by hand-arm vibrations if the
equipment is used over a prolonged period or is not
properly guided and maintained.
•The use of incorrect or damaged mains cables can lead
to electrical injuries.
•Although having regarded all considerable rules there
may still remain not obvious remaining hazrds.
•Minimize remaining hazards by following the in-
structions in ”Safety Rules”, ”Use only as authorized”
and in the entire operating manual.
4. Safety instructions
Caution! In order to protect yourself from the danger of
electric shock, injury or fire when using electrical power
tools, please observe the following basic safety
precautions. Read all these requirements before you
use the electrical power tool, and keep the safety
advice in a safe place.
Working safely
1. Keep your working area clean and tidy.
•A disorderly working area can lead to accidents.
2. Be aware of the effects of the environment.
•Do not leave electrical power tools out in the rain.
•Do not use electrical power tools in moist or wet
surroundings.
•Ensure that your working area is well lit.
•Do not use electrical power tools in areas where there
is risk of fire or explosion.
3. Protect yourself from electric shock.
•Avoid touching earthed objects such as pipes, heating
radiators, ovens or refrigerators with parts of your body.
4. Keep other people at a safe distance.
•Do not allow other people, in particular children, to
touch the electrical power tool or the mains lead. Keep
them away from your working area.
5. Store currently unused electrical power tools in
a safe place.
•When not being used electrical power tools should be
stored in dry conditions in a high or enclosed place, out
of reach of children.
6. Do not overload your electrical power tool.
•By keeping within the specified working range of the
tool you will work more safely and achieve a better
result.
7. Use the right electrical power tool for the task.
•Do not use low-output devices for heavy tasks.
•Do not use an electrical power tool for purposes for
which it was not intended.
2

8. Wear suitable clothing.
•Do not wear loose-fitting clothing or jewellery. They
could become caught on moving parts.
•We recommend that you wear anti-slip footwear when
working outdoors.
•If you have long hair, wear a hair net.
9. Use personal protective equipment.
•Wear protective glasses.
•Wear a dust mask if your work generates dust.
10. Attaching the vacuum dust extraction device.
•Where there are connection points provided for
vacuum dust extraction please ensure that the
connections are made and used properly.
11. Do not use the mains lead for purposes for
which it was not intended.
•Do not use the mains lead to pull the plug out of the
mains socket. Protect the mains lead from heat, oil and
sharp edges.
12. Securely support the workpiece.
•Use clamps or a vice to grip the workpiece firmly. This
is much safer than holding it with your hand.
13. Avoid placing your body in an unnatural
position.
•Keep proper footing and balance at all times.
14. Look after your tools carefully.
•Keep cutting tools sharp and clean. This way you will
work more safely and achieve better results.
•Follow the advice on tool lubrication and co sumables
replacement.
•Check the condition of the mains lead on your electrical
power tool regularly and have any damage repaired by
a competent specialist.
•Check the condition of extension leads regularly and
replace them if they are damaged.
•Keep handles and hand grips clean, dry and free of oil
and grease.
15. Pull the mains plug out of the mains socket.
•Do this if the electrical power tool is not being used,
before carrying out maintenance tasks on the electrical
power tool and whenever you are changing inserted
tools, e.g. saw blades, drills or router bits.
16. Make sure that no spanners, keys etc. are left
attached.
•Check before switching on that all spanners, keys and
setting tools have been removed.
17. Avoid unintentionally starting up the device.
•Check that the switch is set to OFF on the device
when the mains plug is inserted into the mains socket.
18. Using an extension lead for working outdoors.
•When working outside, always use an approved and
appropriately labelled extension lead.
19. Remain alert.
•Watch what you are doing. Proceed with caution. Do
not use electrical power tools if you cannot concen-
trate.
20. Check the electrical power tool for damage.
•Before the electrical power tool is used, carefully
check the safety equipment and any slightly damaged
parts to see that they are still working properly.
•Check that all moving parts on the tool are working
properly, can move freely and are not damaged. All
parts must be correctly attached and fulfil all the
requirements necessary to allow the electrical power
tool to operate properly.
•Damaged safety equipment and components must be
properly repaired or replaced at a competent electrical
equipment repair centre unless otherwise indicated in
the operating instructions.
•Damaged switches must be replaced at a Customer
Service Centre.
•Never use an electrical power tool that cannot be
switched on and off properly.
21. Caution!
•The use of inserted tools and accessories other than
those recommended by the manufacturer could lead to
you being injured.
22. Have your electrical power tool repaired at an
electrical equipment repair specialist.
•This electrical power tool complies with the relevant
safety regulations. Repairs may only be carried out by
a specialist electrical repair centre using original spare
parts, otherwise injury could occur to the user.
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23. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
24.Safety Warnings for Chop and Plunge Saw Kit
a) Never stand on the power tool. Serious injuries can
occur when the power tool tips over or when
inadvertently coming into contact with the saw blade.
b) Never remove cutting remainders, wood chips,
etc. from the sawing area while the machine is
running. Always guide the tool arm back to the neutral
position first and then switch the machine off.
c) Guide the saw blade against the workpiece only
when the machine is switched on. Otherwise there is
damage of kickback, when the saw blade becomes
wedged in the workpiece.
d) Keep handles dry, clean, and free from oil and
grease. Greasy, oily handles are slippery causing loss
of control.
e) Operate the power tool only when the work area
to the workpiece is clear of any adjusting tools,
wood chips, etc. Small pieces of wood or other objects
that come in contact with the rotating saw blade can
strike the operator with high speed.
f) Keep the floor free of wood chips and material
remainders. You could slip or trip.
g) Use the machine only for cutting the materials
listed under Intended use. Otherwise, the machine
can be subject to overload.
h) If the saw blade should become jammed, switch
the machine off and hold the workpiece until the
saw blade comes to a complete stop. To prevent
kickback, the workpiece may not be moved until
after the machine has come to a complete stop.
Correct the cause for the jamming of the saw blade
before restarting the machine.
i) Do not use dull, cracked, bent or damaged saw
blades. Unsharpened or improperly set saw blades
produce narrow kerf causing excessive friction, blade
binding and kickback.
j) Always use saw blades with correct size and
shape (diamond versus round) of bore. Saw blades
that do not match the mounting hardware of the saw
will run eccentrically, causing loss of control.
k) Do not touch the saw blade after working before
it has cooled. The saw blade becomes very hot while
working.
l) Check the cable regularly and have a damaged
cable repaired only through an authorised
customer service agent. Replace damaged
extension cables. This will ensure that the safety of
the power tool is maintained.
m) Store the machine in a safe manner when not
being used. The storage location must be dry and
lockable. This prevents the machine from storage
damage, and from being operated by untrained
persons.
n) Secure the workpiece. A workpiece clamped with
clamping devices or in a vice is held more secure than
by hand.
o) Never leave the machine before it has come to a
complete stop. Cutting tools that are still running can
cause injuries.
p) Never use the machine with a damaged cable. Do
not touch the damaged cable and pull the mains
plug when the cable is damaged while working.
Damaged cables increase the risk of an electric
shock.
q) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool‟s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
r) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account
the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
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5. Technical Data
Specifications:
Voltage : 240V / 50Hz
Power : 1200W
No load Speed : 5200rpm
Blade Spec : Ø165x20mmx24T
Mitre Angle : 0°-45°
Guide Rail : 2x700mm
Cutting Capacity: 55mm@90°
42mm@45°
Package Contents:
Plunge Saw
Blade
2 x 700mm Guide Rails
Guide Rail Joiner
2 x Guide Rail Clamps
2 x Hex key
Instruction Manual
Intended Use
This power tool is intended to remove and
collect wood shavings only. Any other use is
considered as not intended use and any
damages or injuries result from this unintended
use is at operators own risk.
The capacity of the power tool is designed for
sawing hardwood and softwood.
The power tool is not suitable for cutting
aluminium or other non-ferrous metals or alloys.
This item is also not intended to be used for
continuous production or production line use.
6. Product Features
1. Cable and plug
2. Dust Port
3. Safety Switch
4. ON/OFF Trigger
5. Blade Change Lever
6. Front Handle
7. Rear Bevel Locking Knob
8. Saw Blade
9. Front Bevel Locking Knob
10. Cutting Line Guide
11. Cutting Depth Scale
12. Bevel Angle Scale
13. Cutting Depth Knob
14. Base Plate
15. Blade Locking Lever
16. Guide Rail Adjusting Knob
17. Rear Handle
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6

7. Assembly
Avoid unintentional starting of the machine. During
assembly and for all work on the machine, the
power plug must not be connected to the mains
supply.
Carefully remove all parts included in the delivery from
their packaging.
Remove all packaging material from the machine and
the accessories provided.
Before starting the operation of the machine for the first
time, check if all parts listed in the box content section
have been supplied
Note: Check the power tool for possible damage.
Before further use of the machine, check that all
protective devices are fully functional. Any lightly
damaged parts must be carefully checked to ensure
flawless operation of the tool.All parts must be properly
mounted and all conditions fulfilled that ensure faultless
operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service centre.
Depth & Bevel Adjustment
Depth should be adjusted so that no more than one
tooth is protruding through the timber.
This helps to minimise splintering.
1. Loosen the Cutting Depth Knob.
2.Press the Knob inwards and slide to set the desired depth
using the Cutting Depth Scale.
●Cutting depth Ashows the cutting depth
WITHOUT Guide rail fitted.
●Cutting depth Bshows the cutting depth
WITH Guide rail fitted.
3.Tighten Cutting Depth Knob.
Bevel Adjustment
1.Loosen both Bevel Locking Knobs.
2.Align Base Plate to desired angle on Bevel Angle
Scale (A).
3. Tighten Bevel Locking Knobs.
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A

8. Operation
Warning!: The tool is recommended for use with a
residual current device with a rated residual current of
30mA or less.
Turning ON and OFF
1.Slide and hold the Safety Switch then squeeze the
ON/OFF Trigger to start the saw.
NOTE:Allow the saw to reach full speed before
beginning a cut.
2.To stop the saw, release the ON/OFF Trigger (B).
WARNING!: After use, hold the saw away from your
body until the blade stops completely.
Guide Rail Adjustment
Tighten or loosen the Adjusting knobs to minimise or
increase the clearance between the plunge saw and the
guide rail.
Cutting Line Guides
The Cutting guide will give an approximate line of cut.
For a straight cut, use the 0°notch. For a 45°cut, use
the 45°notch.
Using the Guide Rail
1.To connect two rails, slide the joiner into the notch on
the underside of one Guide Rail then tighten the
screws with the small(3mm) Hex Key provided.
2.Slide on the second Guide Rail fully into position and
tighten in place.
Note: Additional Guide Rails may be assembled if
required by following the above steps.
3.Place the Plunge Saw in the Guide Rail.
8
45°
0°
Note: In confined
spaces using one
700mm guide rail
is ideal
B

Sawing With the Guide Rail
The Guide Rail is used to carry out straight cuts. The
rubber lip (black rubber lip) on the guide rail acts as a
splinter guard; it prevents fraying of the surface while
sawing wooden materials. For this, the teeth of the saw
blade must face directly against the rubber lip.
Note: On the very first cut, the rubber lip will be adapted
with the guide rail to the plunge saw.
1.Place the Guide Rail onto the material to be cut.
2.Place a Clamp at either end of the Guide Rail and
clamp the material to be cut.
3.Ensure the cutting depth is set and locked to the
desired depth.
4.Place the Plunge Saw in the guide Rail.
5.Hold the saw securely with both hands and start the
tool.
6.Press the saw downwards to reach the sawing depth
set at step 3.
7.Move the saw through the material to perform the cut.
8.Once complete, release the ON/OFF trigger and
move the saw blade upwards.
9

9. Blade fitment
Warning!: Ensure the tool is switched OFF and
disconnected from the power supply before performing
any of the following tasks.
The tool is recommended for wood cutting only and is
not recommended for use with abrasive wheels or
masonry/diamond cutting wheels. Only use 165mm
wood cutting blades.
1.Lift the Blade Change Lever.
2.Press and hold the Safety Switch and push the saw
downwards until the Blade Bolt is visible. The motor will
lock into place.
3.Press and hold the Blade Locking Lever.
4.Use the large(5mm)Hex Key to undo the Blade Bolt,
turning anti-clockwise.
Important!: Always wear gloves when handling saw
blades, risk of injury.
5.Remove and replace blade. Ensure arrows on the
blade point in the same direction as the arrow on the
blade guard.
6.Fit outer Blade Flange and blade bolt. Depress blade
Locking Lever and tighten blade bolt.
7.Set the plunge saw to its original position.
10

10. Maintenance
Keep your tool in good repair by adopting a regular
maintenance program. Before use, examine the general
condition of your tool. Inspect guards, switches, tool
cord set and extension cord for damage. Check for
loose screws, misalignment, binding of moving parts,
improper mounting, broken parts and any other
condition that may affect its safe operation. If abnormal
noise or vibration occurs, turn the tool off immediately
and have the problem corrected before further use. Do
not use a damaged tool. Tag damaged tools “DO NOT
USE” until repaired (see “Repairs”).
Under normal conditions, relubrication is not necessary
until the motor brushes need to be replaced.
After six months to one year, depending on use, return
your tool to the nearest service station facility for the
following:
- Lubrication
- Brush inspection and replacement
- Mechanical inspection and cleaning (gears, spindles,
bearings, housing, etc.)
- Electrical inspection (switch, cord, armature, etc.)
- Testing to assure proper mechanical and electrical
operation
- Keep the vents of the saw clean at all times.
If possible, prevent foreign matter from entering the
vents.
- After each use, blow air through the saw housing and
guard, to ensure it is free from all dust particles which
may build up. Build up of dust particles may cause the
saw to overheat and fail.
- If the enclosure of the saw requires cleaning, do not
use solvents but a moist soft cloth only. Never let any
liquid get inside the saw; never immerse any part of the
saw into a liquid.
- The grease in the gearbox will require replenishment
after extensive use of the saw. Please see a power tool
repairer to provide this service.
Carbon Brushes
When the carbon brushes wear out, the saw will spark
and/or stop. Discontinue use as soon as this happens.
They should be replaced prior recommencing use of
the saw. Carbon brushes are a wearing component of
the saw therefore not covered under warranty.
Continuing to use the saw when carbon brushes need
to be replaced may cause permanent damage to the
saw. Carbon brushes will wear out after many uses.
When the carbon brushes need to be replaced, take
the saw to an electrician or a power tool repairer for a
quick and low cost replacement.Always replace both
carbon brushes at the same time.
Cleaning
Clean dust and debris from vents. Keep the tool
handles clean, dry and free of oil or grease. Use only
mild soap and a damp cloth to clean your tool since
certain cleaning agents and solvents are harmful to
plastics and other insulated parts. Some of these
include: gasoline, turpentine, lacquer thinner, paint
thinner, chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never use
flammable or combustible solvents around tools.
11

11. Troubleshooting
Circular saw tips
Always hold the soft grip handle with one hand and the
front handle with the other. Maintain a firm grip and
operate the ON/OFF switch with a positive action.
Never force the saw. Use light and continuous pressure.
Allow the saw to reach full speed before beginning a
cut.
When cutting is interrupted, to resume cutting, depress
the lock-off button and squeeze the ON/OFF switch and
allow the blade to reach full speed, re-enter the cut
slowly and resume cutting.
When cutting across the grain, the fibres of the wood
have a tendency to tear and lift. Advancing the saw
slowly minimizes this effect. For a finished cut, a cross
cut blade or mitre blade is recommended.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the
housing vents. This is normal and does not indicate a
problem.
Excessive sparking visible through the housing air vents
and/or the saw failing to operate
May indicate the carbon brushes have worn out and
need to be replaced. Carbon brushes should only be
replaced by a qualified electrician or power tool repairer.
12

Parts Diagram and Parts List
13

14
Parts Diagram and Parts List
No.
Description
No.
Description
1
Self tapping screw ST4.1x16-F
36
Hexagon socket cap screws M5x16
2
Self tapping screw ST4.1x16-F
37
Lifting limit shaft
3
Self tapping screw ST4.1x16-F
38
Locking knob
4
Lock handle
39
Depth mark
5
Pan head screw M5x42
40
Lifting instructions block
6
Small washer
41
Lifting instructions block sea
7
Spring washer
42
Square neck bolt M6x30
8
Handle
43
Flat head screw M5x12
9
Lock wheel
44
Locking plate
10
Carbon brush assembly
45
Torsion Spring for locking plate
11
Copper bush
46
Self tapping screw ST4.1x12-F
12
Brush box
47
Fixed guard
13
Switch trigger
48
Gear cover
14
Switch
49
Bearing 6001-2RS (40x17x12)
15
Switch spring
50
Circlip for hole 28
16
Push rod
51
Lock screw M5X12
17
Housing
52
Saw blade seat
18
Bearing 607RS
53
Saw blade
19
Armature assembly
54
Saw blade cover plate
20
Self tapping screw ST4.1x65-F
55
Flat round head screw M8x20
21
Stator insulation board(front)
56
Upper cover
22
Stator assembly
57
Lock screw M4x12
23
Stator insulation board(back)
58
Spanner for spindle lock
24
Fan shroud
59
Spring for spindle lock
25
Fan
60
Bearing 6000RS
26
Capacitor 0.33μ
61
Gear box
27
Pan head screw M5x35
62
Oil bearing
28
Self tapping screw ST4.1x16-F
63
Circlip for shaft
29
Self tapping screw ST4.1x16-F
64
Big gear
30
Self tapping screw ST4.1x16-F
65
Output shaft
31
Cable clamp
66
Dial pointer
32
Cable sheath
67
Hexagon socket cap screws M4x6
33
Lifting locking pin
68
Lift spring seat
34
Spring
69
Square neck bolt M6x2
35
Torsion Spring
70
Spindle

15
Parts Diagram and Parts List
No.
Description
No.
Description
71
Lock screw M6x2
88
Dust pipe
72
Big washer
89
Rail friction strip
73
Self tapping screw ST3.5x9-F
90
Rail
74
Lock screw M6x8
91
Rail antislip strip
75
Front bracket
92
Rail rubber strip
76
Hexagon socket cap screw M6x15
93
Cable and plug
77
Small washer
94
Lock screw M6X6
78
Spring washer
95
Rail connect strip
79
Back bracket
96
Clamping device
80
Big washer
97
Socket head wrench 5mm
81
Adjust knob
98
Socket head wrench 3mm
82
Hexagon socket cap screw M5x12
99
Motor cover
83
Big washer
100
Screw
84
Wave washer
101
Holder plate
85
Small washer
102
Ball bearing vibration damper
86
Adjust knob
103
Insulation
87
Base plate
104
Spring