Factory Five Racing Mk4 Roadster User manual

R E V I S I O N 4 L , O C T O B E R 2 0 1 7

2017 Factory Five Racing Inc.
9 Tow Rd
Wareham, MA 02571
Phone 508.291.3443 • Fax 508.291.3883

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Table of Contents
General Information..................................................................8
Foreword .........................................................................................8
Safety Notice.................................................................................10
Safety Tips.....................................................................................12
How to use This Book....................................................................13
What You Get................................................................................13
What You Need.............................................................................14
Serial Number Identification ..........................................................16
Optional part Instructions...............................................................16
Tools List.......................................................................................17
Required Supplies.........................................................................18
Helpful Tools..................................................................................18
Disassembly of the kit.............................................................19
Unpacking Your Kit........................................................................20
Kit Parts Prep ................................................................................20
Carpet and Dash ...........................................................................20
Body Removal...............................................................................21
Aluminum Removal .......................................................................24
Chassis Assembly ..................................................................28
Rivet Spacing Tool ........................................................................29
Engine bay F panel aluminum.......................................................29
Front Suspension ..........................................................................32
Front lower control arm...........................................................................32
Front upper control arm ..........................................................................34
Pivot endplay...........................................................................................38
Adjusting the upper control Arm..............................................................38
Front Coil-Over Shock Assembly............................................................39
Spindles ..................................................................................................44
Front Suspension Torque Specs Chart...................................................47
Front Brakes..................................................................................48
Solid Axle Rear Suspension..........................................................58
Solid Axle Preparation ............................................................................58
3 Link Rear Suspension..........................................................................63
Rear Axle ................................................................................................66
Panhard Bar Frame mount .....................................................................69
Rear Coil-Over Shock Assembly ............................................................71
Panhard Bar............................................................................................78

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3 link Rear Suspension Torque Specs Chart..........................................79
Optional Independent Rear Suspension –Standard width............80
Parts needed...........................................................................................80
Mustang IRS Specifications....................................................................81
Parts preparation.....................................................................................81
Installation...............................................................................................90
Fluids.....................................................................................................110
Capacities .............................................................................................110
Alignment specs....................................................................................111
Torque Specifications............................................................................111
Optional IRS Brakes....................................................................112
E-brake cables ......................................................................................113
Wilwood brake routing ..........................................................................114
Wilwood e-brake adapter......................................................................115
Firewall & Driver Front Footbox Aluminum..................................116
Pedal Box....................................................................................118
Brake switch mount...............................................................................118
Clutch safety switch mount ...................................................................119
Clutch Cable Quadrant .........................................................................120
Clutch Quadrant stop............................................................................125
Frame Installation..................................................................................126
Master Cylinders...................................................................................129
Balance Bar adjustment........................................................................133
Accelerator Pedal........................................................................134
Steering System..........................................................................138
Steering Rack........................................................................................138
Steering Shaft .......................................................................................143
Upper Steering Shaft.............................................................................148
Cockpit Aluminum........................................................................150
Passenger Footbox...............................................................................151
Passenger Floor....................................................................................156
Driver Floor ...........................................................................................158
U-Joint Cover ........................................................................................160
Transmission Tunnel rear corners ........................................................161
Cockpit rear corners..............................................................................162
Fuel System.................................................................................162
Frame prep............................................................................................162
Fuel Tank Vent......................................................................................165
Fuel Pick-up ..........................................................................................168
Fuel Gauge Sender...............................................................................173

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Fuel filler neck.......................................................................................175
Fuel tank install.....................................................................................177
Fuel filter ...............................................................................................179
Hard lines..............................................................................................182
Brake System..............................................................................186
Brake reservoir......................................................................................186
Front flexible brake lines.......................................................................193
Hard brake lines....................................................................................197
Banjo bolt torque specs ........................................................................206
Chassis wiring harness................................................................207
Trunk Aluminum ..........................................................................207
Cockpit rear wall..........................................................................211
Battery Mounting and Cable........................................................212
Drivetrain Install...........................................................................219
Transmission Prep................................................................................219
Engine Prep ..........................................................................................220
Engine/Transmission Installation ..........................................................225
Engine Ground ............................................................................226
Transmission Mount....................................................................227
Driveshaft ....................................................................................229
Solid axle...............................................................................................230
2015 IRS ...............................................................................................231
Headers and J-pipes ...................................................................231
Fuel line to engine.......................................................................233
Oil Filter Relocator.......................................................................234
Clutch Cable................................................................................235
Accelerator Cable........................................................................237
87-93 5.0L Fuel Injected Applications...................................................237
Carbureted applications........................................................................239
Interior Fitment......................................................................................240
Engine Wiring..............................................................................241
Cooling System ...........................................................................243
Fan Mounting ........................................................................................244
Radiator Mounting.................................................................................245
Stainless Radiator Hoses......................................................................247
Overflow Tank.......................................................................................252
Fan Wiring.............................................................................................256
Speedometer Sending Unit .........................................................256
Emergency Brake........................................................................258
E-brake Handle .....................................................................................258

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Cables...................................................................................................273
Handle and Cable Adjustment ..............................................................276
Axle and Fuel Tank Vents ...........................................................279
Aluminum panels.........................................................................281
Transmission Tunnel Cover..................................................................281
Driver Footbox Side Aluminum .............................................................282
Seats...........................................................................................283
Nameplate...................................................................................285
Gauges and Dash........................................................................286
Horns...........................................................................................296
Steering Wheel............................................................................302
Rollbar.........................................................................................304
Rolling Chassis Check.................................................................309
Front Suspension..................................................................................309
Fluid Levels and Grease.......................................................................309
IRS Axle Nuts........................................................................................312
Wheels ..................................................................................................313
Rattle Patrol ..........................................................................................313
Footbox Fitment....................................................................................314
Driver Footbox Aluminum............................................................316
Body Section ........................................................................318
Frame preparation.......................................................................319
Mounting the Body.......................................................................321
Rear Quick Jacks..................................................................................321
Front Quick Jacks/Front mounts...........................................................324
Hood............................................................................................327
Fitment and bumpers............................................................................327
Hood Hinge...........................................................................................331
Hood Handles .......................................................................................339
Hood Scoop.................................................................................344
Windshield...................................................................................350
Doors...........................................................................................352
Door Latch...................................................................................357
Trunk...........................................................................................360
Trunk Hinge...........................................................................................361
Trunk Latch...........................................................................................363
Body Stripes/centerline................................................................373
Body Cut-outs..............................................................................374
Fuel filler................................................................................................374
Tail light.................................................................................................378

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Turn Signal............................................................................................379
License plate light .................................................................................381
Side exhaust .........................................................................................385
Headlights .............................................................................................386
Side louver ............................................................................................389
Hood......................................................................................................391
Roll bar..................................................................................................401
Final Prep....................................................................................410
Body Painting ..............................................................................412
Final Assembly .....................................................................413
Radiator Aluminum......................................................................414
Carpet..........................................................................................422
Seats Harness lap belt ................................................................429
Emergency Brake Boot................................................................431
Seat Final Install..........................................................................433
Seat Harness Shoulder Belts.......................................................433
Shifter Handle and Boot ..............................................................437
Headlights ...................................................................................440
Turn Signals ................................................................................446
Tail lights .....................................................................................447
Gas Cap ......................................................................................448
Side Louvers................................................................................451
Weatherstripping .........................................................................453
Final Body Mounting....................................................................456
Quick Jack Mounting.............................................................................456
Hood mounting......................................................................................457
Rollbar mounting...................................................................................458
Door and Latch mount ..........................................................................459
Windshield Mounting.............................................................................460
Fuel Filler Neck............................................................................461
Fuel tank access covers..............................................................463
Final Trunk Mounting...................................................................464
Interior Rearview Mirror...............................................................466
Side Mirror...................................................................................470
Light wiring ..................................................................................475
Check straps................................................................................476
Under door Aluminum..................................................................479
Steering wheel center section......................................................480
Side Exhaust ...............................................................................482
Aluminum Splash guards.............................................................487

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Front Wheel...........................................................................................488
Rear Wheel...........................................................................................491
Finishing Touches .......................................................................493
Headlight Alignment..............................................................................494
Alignment Specifications.......................................................................495
Optional Parts..............................................................................497
Performance Reference Material and Technical Support......498
Maintenance................................................................................499
Wheels ........................................................................................499
1994-1998 rear end...............................................................................500
1999-2003 rear end...............................................................................501
Performance Modifications..........................................................501
Gears ....................................................................................................501
EFI Engines...........................................................................................502
Oil Cooler ..............................................................................................503
High Horsepower Transmissions..........................................................503
Steering Rack........................................................................................503
High Performance Manual Braking Systems...............................503
Miscellaneous Brake Information..........................................................504
Superchargers.............................................................................504
Seats...........................................................................................504
Helpful Reference Material..........................................................505
Must Reads...........................................................................................505
Helpful...................................................................................................505
Catalogs/Parts.......................................................................................505
Factory Five Aftermarket.......................................................................505
Tools .....................................................................................................505
Insurance ..............................................................................................505
A Final Note about Completed Cars and Car Builders ................505
Appendix A –Templates.......................................................507
Appendix B –Race car check sheet .....................................518
Appendix C –Torque Specifications.....................................521
Appendix D –Fluid Specifications.........................................522

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General Information
Foreword
f you are reading
this, you are
embarking on a
mission to build
your own car, or at
least considering doing
so. I wanted to share
with you some of my
experiences and lessons
learned while working
with literally thousands
of people who have
completed this
undertaking with
us. The lessons learned
here are important and
will hopefully help
with your decisions as
well as with the project
and the completed car.
First of all, the idea of
building your own car
is NOT for
everyone. It is a
serious endeavor that should be undertaken with care and consideration. The
desire to build your own custom car goes way back. It is part of our uniquely
American car-centric culture, and those who build their own cars are at the
very center of this. Since the earliest days of Hot Rodding, literally tens of
thousands of people have built their own cars. Even more have done
restorations and major customizations to existing cars. As fun as this project
is, a person should be candid about their abilities turning a wrench. This is
not a place for novices. That is even truer in racing, where danger and risk are
Chapter
1
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part of the very definition of always trying to go faster. The late Carroll
Smith wrote something I really loved that speaks to this point.
“There is no magic! The one basic truth of successful racecar preparation
bears repeating. There is no magic. There is only logic, common sense,
forethought, vast amounts of hard work, and a fanatic dedication to the task at
hand”.
Carroll Smith
“Prepare to Win”
I can’t think of anything more appropriate to say about the right way to
approach the serious work of building your own car. Carroll passed away not
too long ago, but his accomplishments behind the Ford Lemans victories and
his contributions to the motorsports community continues in his writings that
are all at the top of my list of recommended readings for the car builder or
racer.
After being honest about the skills, responsibility, and dedication required to
build a car, I feel the need to talk about the PROCESS of building a car in an
equally candid manner.
The process of building a car is a lot like the process of having kids. As a
matter of fact, it’s absolutely the best analogy I can find (apologies in
advance to all of you without kids, try and bear with me). Both things are
easy to get started. With a car project you order a manual, talk to car guys,
get all excited over glossy photos and perhaps order a kit from us. With the
whole pregnancy thing, well for most folks that’s even easier to get started…
When my wife was pregnant with our first daughter I was sure we would
never have any more children. From the swollen ankles to the morning
sickness, to the delivery room scene from the movie “Alien”, the whole
process was difficult, and while she didn’t complain too much thru the nine
months, it was obviously hard work. Another thing, she wouldn’t have been
the best salesman for others considering getting started on the baby thing.
When it comes to the car project, once the kit arrives and the process begins
it is much the same as pregnancy. Frankly the degree to which a person
breezes thru the project or languishes is commonly a factor of skill, but still,
building a car for anyone is a tough job and there are inevitably issues. How
many times have you gotten the wrong part at NAPA, gotten home to realize
the alternator has a six ribbed pulley not five…? You will meet challenges
building this car and you will be frustrated at times. Thankfully there are
internet discussion forums where you can vent your frustrations and complain
about the idiots who designed this kit. We smile when reading these posts
because we know that while the pregnant woman complains, the mother
loves her children in an unreasonable and perhaps even undeserved way!

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All the way thru the process, as you build your car, the seasoned guys at
Factory Five in tech support will help you. The larger community of Factory
Five customers will also be there for you, as the one thing that really sets us
above the crowd of other companies is the size, competence and enthusiasm
of our customer community.
When the baby arrives and when your car is done, there will still be more
work. With babies, it’s up all night, diapers, and strange maternity
contraptions that men don’t speak of in the light of day… With the car it will
be other challenges. Registration and licensing can be frustrating and laws
vary from state to state. A wrench dropped from 25 feet away will
inexplicably shoot sideways into any freshly painted surface and my favorite
was my own engineers who felt the need to test out how long an 8.8” rear diff
can run on a track without gear oil (answer, about three laps before deciding
to stop moving).
There will be highs and there will be lows, but in the end, there are few
parents who don’t treasure their children more than life itself, and there are
few Factory Five owners whose lives remain unchanged by the experience
and the artwork they have crafted.
It’s one of the greatest experiences in the world to raise children. It’s also
one of the most rewarding things I know to build your own car. Even today
at car shows, open houses, and events wherever Factory Five cars are found, I
smile to hear the inevitable first words every guy says to me… “Let me show
you what I’ve done”.
The cars that we build are more than cars. They are a reflection of us. The
badge of honor that comes with having built your own car is a special one
indeed. You will join a community of others who have earned their own…
and THAT is the story of Factory Five Racing and that is what awaits you in
this process.
David Smith
President
Safety Notice
While there are many things to love and be proud of in our country today there are a few things that we wish
were different. With regret and a small amount of resentment we include the following warning and statement
of non-liability at the advice of men with soft hands and necks the size of pencils.
Motorsports involves the operation of machines and materials near the limits of performance. Racing involves
an inherent amount of risk. Any decision to proceed in the project of building one’s own racecar must be made
with the acceptance of personal responsibility. If, while building, driving or racing this Factory Five Racing kit,
should you become injured or die, it will be the result of your own conscious decision and we at Factory Five
Racing, Inc., disclaim any responsibility of any kind.

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The procedures and recommendations contained in this book are to be used as a guide with the ultimate
determination of safe construction and race-worthiness to be made by you. If you feel uneasy about whether
you have the skills to build your own vehicle, DO NOT PROCEED. This project involves building a car from
the bare frame all the way up to a finished vehicle. It is intended for individuals who have the skills and abilities
commensurate with the scope of a project of this magnitude.
This kit is only a collection of parts designed for use primarily as a race car. Factory Five Racing does not build
completed or partially completed vehicles. You are responsible for ensuring that the vehicle you build complies
with all Federal, State and local laws regarding its use. Except as may be specified in writing, Factory Five
makes no warranties, expressed or implied, on the products (parts, or kits) offered for sale. All implied
warranties of merchantability and fitness for a particular purpose are expressly disclaimed by Factory Five.
While Factory Five products are thoroughly tested under actual race conditions, Factory Five cannot control the
quality of the installation or application of these products. The products offered for sale are true race car
components, the installment of which often requires considerable time and fabrication skill. Before attempting
any installation or assembly, the purchaser should determine the suitability of the product for the intended use,
the time, and level of skill necessary for correct installation or assembly.
Factory Five does not make any warranty, expressed or implied. Purchaser expressly ASSUMES THE RISK of
all personal, property and economic injury, damage or loss, either direct or indirect, arising from the use,
misuse, or failure to determine the appropriate use of any Factory Five product.
Ford and Chevrolet, GM and Cobra are registered trademarks.
Factory Five Racing, Inc. is not connected to the holders of these marks.

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Safety Tips
Read the manual. It is at least a good guide and place to start.
Don’t take short cuts.
Before starting work, make sure you have the proper tools, the required parts, and sufficient space for the job. If
you damage any parts, it will probably be because they were either not stored properly or, the wrong tool was
used to install them.
Don’t work when you’re too tired or upset. The car you will be building is capable of supercar levels of
performance, and your life depends on the qualityof your workmanship.
Never work under a raised car unless it is well supported by stands intended for that purpose. Never work under a
car supported by a jack.
Always observe good safetypractices such as the use of eye protection, protective clothing, and gloves.
Keep the battery disconnected whenever you work on fuel or electrical systems and always keep a fire
extinguisher handy.
Don’t allow children in the work area.
Partiallyassembled cars attract a crowd. Keep garage doors closed or mark off work areas.
Make sure that all electrical equipment is grounded. If working alone, have someone check on you periodically.
When usingan engine hoist, make sure that the working load rating is correct for the weight.
Work in a well-ventilated and well-lighted area.
Use portable safety lights for under-carriage work. Never use an exposed bulb type light.
Be mindful of the environment. Avoid spills of solvents or engine fluids. If a spill occurs, clean up immediately
and dispose of it in hazardous waste containers
Never let a friend or someone else drive your car.
Always wear your harnesses.
Clean your build area after each assembly is completed. This will speed your build process as it ensures that you
know where your tools are and prevents tripping injuries.
It is impossible to anticipate all of the possible hazards. Care and Common Sense will prevent most accidents

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How to use This Book
This Assembly manual is intended to help you build your Factory Five Kit. This book will not explain such
things as engine or transmission building. A secondary purpose of this book is to use it as reference for owners
that want to do maintenance work on their cars or for those that purchase finished cars, to understand their cars
better.
This manual was written with the average weekend mechanic in mind. It is best to follow the manual step by
step but if there is a part missing from the kit move to the next section and come back to it late when the part is
available. If the instructions are followed then the resulting car should be a great handling sports car.
We have included an Icon key as the beginning of each section that contains
useful information for each assembly that details the tools needed for that
assembly, what assembly in the kit parts are packaged in that are needed for
that step and any useful information or warnings.
What You Get
The Factory Five Mk IV Roadster kit gives you everything you need to build your car, in one big package. We
include everything from the frame, body, complete interior, and all trim down to the smallest details like correct
fasteners, brackets, and badges. We make it easy for you to use the engine of your choice with a list of
available exhaust and motor/trans mount choices (no charge). For a complete packing list, see the Appendix.
Frame: Complete jig-welded tube frame. Includes all mounts ready to accept all Ford Engines: Small block,
4.6L, 427/428 FE, 429/460 engines.
Body: Hand laid 3/16” laminate composite body and panels made with vinyl ester resin.
Chassis Aluminum Panels: 66 Laser cut, pre-formed 6061-T6 aluminum panels for cockpit, trunk, and engine
bay. 1200 pre-packaged rivets.
Complete Front Suspension: Tubular upper and lower control arms, Koni™brand high performance mono-
tube, rod-end shock absorbers, Custom Spindles, Hubs.
Rear Suspension: 3-Link Suspension, tubular lower control arms, Koni™brand high performance mono-tube,
rod-end shock absorbers.
Front Brake System: Ford Mustang GT 11” front brakes including twin piston PBR™aluminum calipers,
brake pads, stainless braided brake lines, fasteners, pre-flared 3/16”brake lines and emergency brake
handle.
Complete Steering System: Manual steering rack, polyurethane bushings, nickel plated lower steering shaft,
14” wood steering wheel w/boss and ceramic Factory Five Badge.
Fuel System/Parts: Fuel tank w/mounting hardware, vent, gaskets, pick-up and fuel level sending unit, fuel
filler neck and fasteners, pre-flared fuel lines (¼” and 5/16”) w/unions, barbs, hose clamps and high press
flex lines, polished Aston Lemans aluminum fuel cap with gasket, ground strap.
Cooling System/Parts: Electric cooling fan and mounting hardware, aluminum radiator w/cap and in-line filler
neck, stainless Steel radiator hose kit incl. adapter kits, fasteners, overflow tank w/cap, hoses, hose
clamps, mounting hardware, 185° thermostat switch.
Engine/Exhaust: Includes all mounts ready to accept all Ford Engines: Small block, 4.6L, 427/428 FE,
429/460 engines. Side Exhaust with integral glass pack muffler, gaskets, fasteners, and choice of full
length headers, straight pipes, or catalytic convertors.
I C O N K E Y
Valuable information
Tools needed
Parts Needed

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Driveshaft: Select from one of three available driveshaft’s w/fasteners to match the engine/trans of your
choice. Select one of the following…
28 spline driveshaft for T-5, AOD, or Tremec 3550’s
31 spline driveshaft for Tremec TKO 500 or 600’s
31 spline driveshaft for 4.6L engines w/T-45’s or 3650’s
Gauges and Dash and Electrical Assembly: Custom fit chassis wiring harness, ignition switch, headlight
switch, Hi-Low beam switch, starter solenoid, horn button, dash indicator lights, insulated line clip
hardware, Cable ties, battery ground strap, speedometer sending unit, 3.73 speedometer gear, and choice
of modern or Vintage style gauges.
Complete Interior Accessories: Metal framed vinyl bucket seats, 5-point Simpson™harnesses, carpet set,
emergency brake boot, interior rear view mirror w/fasteners, door latches, Wilwood™pedal assembly,
accelerator pedal, accelerator cable, aluminum clutch Quadrant, Firewall adjuster, adjustable door
hinges with bronze bushings and shifter boot.
Exterior Accessories and Lighting: DOT approved windscreen, License plate light and bracket, Ceramic
Factory Five nose and tail badges, DOT approved headlights, turn signals, and tail-lights, hidden trunk
hinge kit, hood hinge kit with supports and fasteners.
Assembly Manual: Bound assembly manual that is full of pictures and diagrams.
Fasteners: Over 1600 top quality zinc plated, chrome and stainless steel fasteners, numbered and packed
individually by assembly.
What You Need
Engine: Small block Ford 289/302/351 with unequal length shorty headers, 4.6L modular engine with unequal
length shorty headers, 5.0L Coyote engine*, 427/428 FE or 429/460 engine.
*Call or check our parts catalog online for Coyote install instructions
Transmission: T5, Tremec TKO.
Rear End: 1987-2004 Ford 8.8” rear axle. 1987-1993 width is optimal

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Paint: Most customers will send out the body and paint work to a professional body shop.
Fuel pump: You are responsible for purchasing an external carbureted or fuel injected inline fuel pump.
Battery: We recommend a battery sized for a Ford Mustang.
Wheels and Tires: See the appendix for complete recommended sizes.

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Serial Number Identification
Factory Five Racing has included a Certificate of Origin along with a Nameplate for your kit. The serial
number from the Certificate of Origin matches the number engraved on the 2”x 2” tube going across the car at
the front of the cockpit. Below is an example of how the nameplate looks. The VIN number space is provided
so that your state issued VIN number can be engraved if you so desire. This can be engraved at any Trophy or
mall engraver.
Optional part Instructions
Part instructions for all Factory Five parts and options can be found online at:
www.factoryfiveparts.com/instructions/

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Tools List
The following lists detail the tools and supplies that are needed to build your kit. The “helpful” items are not
crucial to the assembly but make life easier. Home Depot HUSKY®, Sears CRAFTSMAN®, and Snap-On
tools are all guaranteed for life and we’ve found them to be more reliable over discount tools.
Storage shelves for kit and running gear parts
Body storage area (can be outside)
SAE and metric socket set, a 52-piece set that includes an 18mm is a good choice
Deep sockets for some common sizes are helpful.
SAE Combination wrench set (3/8”– 15/16”)
Metric combination wrench set (10mm –18mm)
Full set of standard and Phillips head screwdrivers
Standard Hex key set
Long nose pliers, 4.5”
Snap ring pliers
Pop rivet tool with 1/8” and 3/16”heads
Drill
Drill bits (3/32”, ⅛”, 9/64”, 3/16”, 7/32”, 5/16”, 7/16”, ½”)
Driver bit set
Caulk gun
24 oz. Plastic Dead Blow hammer
Razor knife
Wire stripper/crimping tool
⅞”, 1¼” and 2¼” hole saws (Body cut outs)
Bench top vise
Tape measure or straight edge ruler/T-square
Hydraulic floor jack
Work Bench or 2 Saw horses with 4’x 8’ ¾” Plywood Top
Engine hoist
6’ 5/16”chain (to lift engine)
4 Jack stands
Hack saw (metal blade)
¼” & 5/16” Fuel/brake line bender (hand held)
Jig saw (Body cut outs)
Torque wrench (Click style, ⅜” drive)
Eye protection
Gloves
The thing between your ears

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Required Supplies
Stick with name brand products like Eastwood, 3M, and Duplicolor. The Eastwood brand coatings are
great for bringing weathered and oxidized parts up to show quality. PPG brand and DuPont brand paints are
excellent.
Engine degreaser
Silicone Door and window sealant, GE Silicone II or equivalent - 4 tubes
Coolant –2 gallons of concentrate
Engine oil, 10W-30 –5 Qts
Gear oil, 80W-90 (for rear end) –2 Qts.
Transmission fluid, Mercon automatic Trans fluid –4 Qts.
Brake fluid, DOT 3 –1 Qt.
Oil filter
Fuel filter
Battery
Spark plugs
5 minute epoxy glue
Black permanent marker with pointed tip –2 ea
2” Masking Tape – 1 roll
Duct tape
Electrical tape
Bodywork supplies
Rags
Gojo®pumice hand cleaner
Spray paint (for donor parts, pick a color)
Acetone, carburetor cleaner, or other solvent
Aluminum polish/cleaner
3M Super 77 spray adhesive –1 large can
Helpful Tools
#8 hex driver attachment for cordless drill
Adapter for cordless to use ¼” socket driver
Wire brush or wire wheel attachment for drill
Flare nut wrenches (⅜” x 7/16”)
Flat file and round file
Scissors
Aluminum snips
Friends
Pizza and beer for previous line item
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