FANAR PMW-1300 User manual

OPERATING MANUAL
FOR STEEL DRILL SHARPENERS
PMW-1300
PMW-2000
PMW-3000
This manual describes the operation and service of the family of sharpening
machines for steel drills sharpeners.

TABLE OF CONTENTS
Table of contents
Introduction....................................................................................................................................................................1
Content of the manual..............................................................................................................................................1
Compliance with the rules........................................................................................................................................1
Information on this manual.............................................................................................................................................2
Labelling of warnings................................................................................................................................................2
Safety.............................................................................................................................................................................3
Introduction ..............................................................................................................................................................3
Sources of danger / risks associated with operation ................................................................................................3
Injuries caused by breakage of abrasive product ...............................................................................................3
Fumes, dust and sparks .....................................................................................................................................3
Noise ..................................................................................................................................................................4
Vibrations............................................................................................................................................................4
Personal protective equipment required...................................................................................................................4
Workplace description..............................................................................................................................................5
Rules for putting machinery into service.............................................................................................................5
Safety and health instructions for the grinder...........................................................................................................5
Conditions for admission to work of a worker .....................................................................................................5
Rules for working with sharpener .......................................................................................................................5
Transport conditions for assembly and disassembly................................................................................................6
Transport work....................................................................................................................................................6
Transport and storage ........................................................................................................................................8
Assembly............................................................................................................................................................8
Stop....................................................................................................................................................................8
Activities before starting work...................................................................................................................................9
Covers................................................................................................................................................................9
Principles and methods of safe working practices..................................................................................................10
It is prohibited to.....................................................................................................................................................10
It's necessary to: ....................................................................................................................................................10
Post-work activities.................................................................................................................................................11
Emergency procedures..........................................................................................................................................11
Remarks.................................................................................................................................................................11
Electrical safety......................................................................................................................................................11
Principles of working with electrical equipment.................................................................................................12

TABLE OF CONTENTS
Extension cables ..............................................................................................................................................12
General description of sharpening machines...............................................................................................................13
Target use..............................................................................................................................................................13
Technical parameters of sharpening machines......................................................................................................13
Scope of delivery....................................................................................................................................................14
Standard equipment .........................................................................................................................................14
Optional equipment...........................................................................................................................................14
PMW - 1300...........................................................................................................................................................15
PMW-2000.............................................................................................................................................................18
PMW-3000.............................................................................................................................................................21
Maintenance ................................................................................................................................................................23
Use.........................................................................................................................................................................23
Work cycle..............................................................................................................................................................24
Fixing the sharpening drill.................................................................................................................................24
Positioning of the length and position of the drill...............................................................................................25
Sharpening of the faceplate..............................................................................................................................27
Chisel edge correction sharpening (only for INOX drills)..................................................................................28
Operation and maintenance.........................................................................................................................................29
Replacing the grinding disc. ...................................................................................................................................29
Warranty......................................................................................................................................................................30
Annexes.......................................................................................................................................................................31
Waste management.....................................................................................................................................................32
Contact information......................................................................................................................................................33
Information on the company ........................................................................................................................................33
EC declaration .............................................................................................................................................................33
Warranty card ..............................................................................................................................................................34

INTRODUCTION
Page 1
Introduction
CONTENT OF THE MANUAL
This manual contains technical information necessary for safe operation, proper operation and maintenance of the
PMW-1300, PMW-2000 and PMW-3000 series of devices used for sharpening steel drills.
In particular, the manual contains:
Policies and instructions for safe and healthy work,
Preparation of the machine and workplace,
Specification of machine components,
Operating instructions,
Instruction for grinder blade replacement,
The principles of keeping the machine in good working order.
COMPLIANCE WITH THE RULES
The machine complies with the relevant EU approval regulations.
The EC declaration of conformity annexed to this manual is the proof of this fact.

INFORMATION ON THIS MANUAL
Page 2
Information on this manual
LABELLING OF WARNINGS
In this manual, important information is separated from the main text by means of an icon and the associated word as
shown in the following table.
Icon and word indicate the seriousness of the state or situation.
It is essential that you read this information and follow the instructions.
Description
Example
Danger means that a condition or state exists which
can result in death or serious injury if the
instructions given are not followed.
DANGER: No action to take. Risk of electric shock,
injury or damage to the machine. Do not enter or
stand in this area.
Warning means that a condition or state exists that
will cause moderate injury
if you do not follow these instructions.
WARNING: Do not reach between the tool changer
and spindle head.
Caution means that minor injuries or minor
damages to the machine may result if the
instructions given are not followed. In addition, if
you do not follow the instructions in this caution, you
may need to repeat the procedure from the
beginning.
CAUTION: Turn off the power supply to the machine
before performing any maintenance work.
Note means that the text contains additional
information, explanations or helpful hints.
NOTE: If the machine is equipped with an optional
table with a larger Z clearance, these guidelines must
be followed.

SAFETY
Page 3
Safety
INTRODUCTION
Steel drill sharpeners of the PMW series may only be operated by appropriately trained personnel
(training confirmed by appropriate records) in accordance with the operating instructions, safety rules
and procedures and instructions for safe operation of the machine.
For your own safety, please read and understand the warnings, cautions and instructions before
operating the unit.
THIS IS A NECESSARY CONDITION BEFORE STARTING WORK TO ENSURE THAT ACCIDENTS
AT WORK ARE AVOIDED.
Good upkeep, periodic inspections and maintenance are an integral part of ensuring safe and trouble-
free operation.
SOURCES OF DANGER / RISKS ASSOCIATED WITH OPERATION
Despite the design of a safe sharpener, the machine and/or station contains potentially hazardous elements such as
contact of body parts with rotating parts (motor, grinding disc),
grinding dust released from the grinding disc during operation,
electrically live components,
high volume components,
vibration-generating components,
compressed air systems, if any (at the workplace).
INJURIES CAUSED BY BREAKAGE OF ABRASIVE PRODUCT
Before use, check the grinding wheel for defects or damage.
Do not use abrasives after the expiry date stated on the packaging.
Do not use an abrasive product unless it can be properly identified.
Refer to the maximum speed and operating parameters of the unit.
The maximum speed must not be exceeded.
FUMES, DUST AND SPARKS
The use of abrasives near flammable materials is prohibited.
Contact with grinding waste can cause lung damage and other physical damage.
All dry grinding processes should be carried out with adequate ventilation or extraction.
It is recommended to use half-masks or filter masks.
Use additional personal protective equipment against sparks. The risk at the workplace and its impact on
neighbouring workstations must be assessed.
When using abrasive tools, wear eye protection in the form of glasses or face protectors at high risk.

SAFETY
Page 4
NOISE
Hearing protection is recommended when using the device, regardless of the noise level.
Periodically measure the noise level to determine the appropriate hearing protectors.
VIBRATIONS
The uninterrupted impact of vibrations on hands, arms or legs can lead to problems with circulation, joints,
muscles and nerves. The first symptoms are tingling and numbness. In the event of any of these symptoms,
turn off the device immediately, straighten your hands and fingers. Wait until symptoms have completely
disappeared.
Do not ignore physical symptoms of vibration and consult a physician.
When unnatural vibrations occur, stop and inspect the machine and check for damage to the mounted
abrasive material.
All fastening elements must be in perfect condition.
PERSONAL PROTECTIVE EQUIPMENT REQUIRED
In order to eliminate hazards, the operator of the device is obliged to wear personal protective equipment, such as
Dust mask
Hearing protection
Protective googles
Gloves
Protection against dust
generated during grinding
Protection against noise
Protection of eyes against
sparks and splinters when
grinding
Protection of hands
against sparks, spatter
and temperature during
grinding
The user of the machine is responsible for the risk assessment at the workplace and must carry out a
documented risk assessment at the workplace and inform his employees in an effective and confirmed
manner.
The risk assessment of the machine operation indicated by the manufacturer/distributor is not a risk
assessment at the workplace. The manufacturer/distributor indicates "only" aspects related to the
operation of the machine as such.
Specific working conditions using the device, such as its location, lighting, access, work organisation,
etc., are the responsibility of the user, because it is the user who organises the workplace.

SAFETY
Page 5
WORKPLACE DESCRIPTION
Keep your workplace clean and tidy.
A mess in the workplace increases the likelihood of an accident.
The device must be placed:
○On a stable flat surface,
○In a well-lit place,
○In a dry place,
○In a well-ventilated place,
○Away from flammable and explosive materials.
The workplace should be spacious and provide sufficient space for the work to be done.
The workplace should provide systems to prevent fillings and sparks from escaping during sharpening.
The device should be placed on a work table in a way that guarantees work safety and ergonomics of the
worker's posture.
RULES FOR PUTTING MACHINERY INTO SERVICE
The equipment supplied complies with the basic guidelines for use in the EU. However, in order to ensure safe
operation, the guidelines described in this manual must be observed.
SAFETY AND HEALTH INSTRUCTIONS FOR THE GRINDER
CONDITIONS FOR ADMISSION TO WORK OF A WORKER
Not younger than 18 years old.
Having completed at least a vocational school in a given speciality or other professional qualifications.
Getting appropriate professional instruction, reading the instruction manual, training in occupational safety
and health.
Health condition appropriate for the performed work confirmed by a certificate issued by an authorized
physician.
Wearing the work clothes specified for the position in the company's workwear standards table.
When operating machines with moving parts, do not work with loose (hanging) parts such as loose
sleeves, ties, scarves, scarves, shawls, scarves, scarves, scarves or without headgear covering the hair.
RULES FOR WORKING WITH SHARPENER
Do not touch moving, rotating parts of machines and abrasive tools.
Do not accidentally switch the unit on before mounting or changing the abrasive material.
During installation, follow the instructions of the abrasive supplier and/or the machine tool.
Do not modify the mountings of the abrasive disc or force it onto the mandrel.

SAFETY
Page 6
When assembling the product, use the tools provided for this purpose.
The mounted abrasive product must be subjected to a test run up to maximum speed for a minimum of 30
seconds.
Make sure that the workpiece is correctly mounted and fixed.
The stopping of the grinding wheel must be carried out naturally without pressing on the abrasive surface.
Do not exert excessive force on the grinding wheel or subject it to impacts or overheating.
During commissioning, the workpiece must not be in contact with the tool (grinding wheel).
TRANSPORT CONDITIONS FOR ASSEMBLY AND DISASSEMBLY
TRANSPORT WORK
The term "manual handling of transport operations" - means any form of transport or support of objects,
goods or materials by one or more workers, including moving them through: raising, lifting, stacking, pushing, pulling,
carrying, sliding, rolling or transporting. This type of work is carried out at workstations requiring the handling of
objects of small or large weight, manipulation activities, assembly work or control of machinery or equipment.
The improvement of safety in manual handling mainly consists in:
elimination of these jobs,
risk assessment in positions requiring this type of work and adjusting the size of the mass transferred to the
strength capabilities of the employee,
the protection of workers' health during lifting and handling by maintaining the correct position of the various
parts of the body during these activities, in particular the correct positioning of the spine,
For the sake of safety and health protection of employees working in manual transport operations, the
WORKER shall:
make every effort to reduce the amount of manual transport work in the company,
assess the occupational risks associated with manual handling of transport operations, particularly taking
into account the following:
○the mass of moving objects,
○working environment conditions,
○organisation of the working environment,
○individual predispositions of the employee,
take appropriate measures to reduce that risk and, where possible, provide auxiliary equipment suitable for
the size, weight and nature of the objects to be handled, so as to enable work to be carried out safely and
comfortably,

SAFETY
Page 7
When carrying out manual transport work, a number of basic rules must be observed:
use auxiliary equipment to reduce strain on the musculoskeletal system, in particular on the spine,
avoid large twists and unnecessary bending of the torso,
aim to make the body position as close as possible to the natural one,
the most advantageous height from which objects are lifted is the height of the table top, this height should
be adjusted individually,
human-object base area should be as large as possible, but should not increase the load on the lower limbs,
Use suitable lifting methods when lifting unusual, bulky or heavy objects,
carried items should have handles,
Large and bulky items should be handled in teams, taking into account all the above safety precautions and
recommendations on how to lift and carry items.
Permissible lifting and handling weights for different categories of workers:
Type of work
YOUNG PEOPLE
Age 16-18 years
old
WOMEN
Age from 18
years old
Permanent work
8 kg
12 kg
Casual work
14 kg
20 kg
YOUNG PEOPLE
Age 16-18 years
old
MEN Age from 18
years old
Permanent work
12 kg
30 kg
Casual work
20 kg
50 kg
If it is necessary to lift an object held more than 30 cm from the torso, the permissible weight of the object per
employee should be reduced by half or it should be ensured that at least two employees perform these activities.
It is forbidden to carry by hand objects with a mass exceeding 30 kg to a height exceeding 4 m or a distance
exceeding 25 m.
In the case of two-handed handling of objects, the force applied by the worker necessary to initiate the movement of
the object must not exceed a value:
1) 300N - when pushing,
2) 250N - when pulling.