Fastech Ezi-IO CC-Link IE TSN DIO User manual

User manual

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Chapter 1 Safety and Installment Precautions.............................................................................. 4
1.1 Before using............................................................................................................................................................. 4
1.2 Precautions.............................................................................................................................................................. 4
1.2.1 General Precautions.........................................................................................................................................................................4
1.2.2 Installment Precautions...................................................................................................................................................................4
1.2.3 Safety Precautions............................................................................................................................................................................4
Chapter 2 Product Composition....................................................................................................... 6
2.1 Ezi-IO CC-Link IE TSN DIO Product Name.......................................................................................................... 6
2.2 Product List.............................................................................................................................................................. 6
2.3 System Diagram...................................................................................................................................................... 7
Chapter 3 Product Specifications..................................................................................................... 8
3.1 CC-Link IE TSN Specifications ............................................................................................................................. 8
3.2 Product Standard.................................................................................................................................................... 9
3.3 Product Size...........................................................................................................................................................10
3.4 Installing Product..................................................................................................................................................10
Chapter 4 Exterior Names and Functions .................................................................................... 12
4.1.1 CC-Link IE TSN IP setting switch (SW1, SW2)................................................................................................................. 13
4.1.2 Status display LED......................................................................................................................................................................... 13
4.1.3 Power connector (CN1)................................................................................................................................................................ 14
4.1.4 Input / Output connector (CN2)................................................................................................................................................. 14
4.1.5 CC-Link IE TSN Communication connection connector (CN3, CN4)....................................................................... 15
4.1.6 Input/ output power connector (CN5)..................................................................................................................................... 15
4.1.7 Components...................................................................................................................................................................................... 15
4.1.8 Sold separately................................................................................................................................................................................ 15
Chapter 5 External Wiring Diagram .............................................................................................. 16
5.1 External Wiring Diagram (Ezi-IO-CT-I32N-E)....................................................................................................16
5.2 External Wiring Diagram (Ezi-IO-CT-O32N-E)..................................................................................................17
5.3 External Wiring Diagram (Ezi-IO-CT-I16O16N-E).............................................................................................17
5.4 Internal Circuit Diagram.......................................................................................................................................18
5.4.1 Input...................................................................................................................................................................................................... 18
5.4.2 Output.................................................................................................................................................................................................. 18
5.5 Peripheral Device Wiring.....................................................................................................................................19
5.5.1 Photo Sensor.................................................................................................................................................................................... 19

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5.5.2 Position Sensor................................................................................................................................................................................ 20
5.5.3 Limit Switch....................................................................................................................................................................................... 20
5.5.4 Proximity Sensor............................................................................................................................................................................. 20
5.5.5 Brake.................................................................................................................................................................................................... 21
5.5.6 Lamp..................................................................................................................................................................................................... 21
5.5.7 Solenoid Valve................................................................................................................................................................................. 21
Chapter 6 CC-Link IE TSN Communication.................................................................................. 22
6.1 CC-Link IE TSN Specifications ...........................................................................................................................22
6.2 CSP+ File................................................................................................................................................................22
6.3 I/O Device Map.......................................................................................................................................................23
6.3.1 Ezi-IO CC-Link IE TSN IN32...................................................................................................................................................... 23
6.3.2 Ezi-IO CC-Link IE TSN OUT32................................................................................................................................................. 24
6.3.3 Ezi-IO CC-Link IE TSN IN16OUT16....................................................................................................................................... 25
Chapter 7 Network Parameter Settings ....................................................................................... 26
7.1 Setting Master Station..........................................................................................................................................26
7.1.1 Communication Period Setting.................................................................................................................................................. 26
7.1.2 Network Topology........................................................................................................................................................................... 26
7.1.3 Communication mode................................................................................................................................................................... 26
7.2 Product Settings ...................................................................................................................................................26
Chapter 8 Function Explanation ..................................................................................................... 27
8.1 Open Collector Output.........................................................................................................................................27
8.1.1 Open Collector Motion.................................................................................................................................................................. 27
8.1.2 Open Collector Method................................................................................................................................................................ 28
8.2 Ezi-IO CC-Link IE TSN DIO Input/Output...........................................................................................................29
8.2.1 Output Signal.................................................................................................................................................................................... 29
8.2.2 Input Signal........................................................................................................................................................................................ 30
8.3 DIO Control ............................................................................................................................................................31
8.3.1 Digital I/O Output............................................................................................................................................................................. 31
8.3.2 Digital I/O Input................................................................................................................................................................................ 31
8.4 Input filter ...............................................................................................................................................................32
8.4.1 Explanation........................................................................................................................................................................................ 32
8.4.2 Setting Method................................................................................................................................................................................. 32
Chapter 9 Settings and Operation................................................................................................. 33
9.1 System configuration example...........................................................................................................................33
9.2 Produce Setting Steps .........................................................................................................................................34

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Chapter 1 Safety and Installment Precautions
1.1 Before using
Thank you for purchasing FASTECH's Ezi-IO CC-Link IE TSN DIO.
This manual includes operating instructions, safety precautions, specifications and etc. of Ezi-IO CC-Link IE TSN
DIO.
Please use the Ezi-IO CC-Link IE TSN DIO safely after a full comprehension of the User Manual.
Make sure that the end users read this manual and then keep the manual in a place for future reference.
1.2 Precautions
1.2.1 General Precautions
The User Manual may be altered for product improvement, specification changes, or for a more accessible manual
without prior notification. Please confirm there is a User Manual along with the purchased product.
Should you damage or mislocate your Usual Manual, please contact your authorized dealer or head office for a
new one.
Any alterations made to the product by user is not in the range of the warranty thus, the company will not be held
responsible.
1.2.2 Installment Precautions
This product must be used indoors, between the temperatures of 0°~ 50°C.
If the case goes over 50°C, it must be cooled down.
It must not be installed near direct sunlight, magnetic or radioactive objects.
In the case 2 or more are installed side by side, the products must be at least 20mm apart vertically and 50mm
apart horizontally.
1.2.3 Safety Precautions
Make sure you have a full comprehension of the User Manual before installation, operation, examination and or
repairs. Also, please use the product after a full comprehension about machinery and safety information.
In this manual, the safety precautions are classified into two levels: and .
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or
moderate injury or property damage.
Indicates that incorrect handling may cause hazardous conditions, resulting in death or
severe injury.
Though the contents correspond to , under some circumstances, results may be more serious.
Observe all safety instructions.

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1.2.3.1 Design Precautions
Please design an appropriate protection circuit to protect the system from defects
in external power or other connected equipment.
Please take steps to safely protect the system from communication errors
(emergency shutdown, interlock circuits, limit circuits, etc.).
1.2.3.2 Installment Precautions
Please check for damages or omitted parts.
There is a danger of damage to the product in the case of the installment or operation of
an abnormal product.
Take exceptional caution when moving the product.
If dropped, the product can be damaged and cause an injury if dropped on the foot.
Please use non-flammables such as metals in place of handling the product.
There is a risk of fire.
If there are several Ezi-IO CC-Link IE TSN DIO installed in a closed space,
please install cooling fans to keep the temperature around the modules below 50℃.
In the case overheating, there is a danger of fires or other accidents.
Installment, connection, handling, operation and inspection or fault diagnosis
should be done by qualified personnel.
It can be a cause for fires, injuries or damage of device.
1.2.3.3 Wiring Instructions
Properly observe regular range for module power input voltage.
It can be a cause for fires or damages.
Closely abide by the wiring diagram for connection.
It can be a cause for fires or malfunction.
Make sure the power is OFF before working on the module.
There is a risk of electric shock or fire.
1.2.3.4 Operation and Setting Precaution
Make sure you have a full comprehension of the User Manual before changing settings.
There is a risk of damaging machinery or the product.
1.2.3.5 Repair and Inspection
The Ezi-IO CC-Link IE TSN DIO should be repaired and inspected only after
considerable time has passed since shutting off the circuit power.
There is a risk of electric shock from remaining condenser power.
Do not change wiring when there is a current flow.
There is a risk of electric shock, damage to product or machinery.
Modifications are strictly prohibited.
There is a risk of electric shock, damage to product or machinery and any modifications will
not be subject for after-sales service from FASTECH.

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Chapter 2 Product Composition
2.1 Ezi-IO CC-Link IE TSN DIO Product Name
2.2 Product List

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2.3 System Diagram

-8-
Chapter 3 Product Specifications
3.1 CC-Link IE TSN Specifications
Communication
method
CC-Link IE TSN
Physical layer
Ethernet –100BASE-TX
Connector
RJ45
LA P1/LA P2
Station type
Remote device station
Authentication
class
Class B
Communication
speed
1 Gbps
Topology
Line/Star, Ring
Communication
cycle
Over 200 μs
Cable
STP(Shielded Twisted Pair) cable, Category 5e or higher/ maximum length 100m

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3.2 Product Standard
Product name
Ezi-IO-CT-I32N-E
Ezi-IO-CT-O32N-E
Ezi-IO-CT-I16O16N-E
Input voltage
DC24V±10%
Current consumption
·Control power:
Maximum 150mA
·Input/ output power:
Maximum 110mA
(Excluding load current)
·Control power:
Maximum 180mA
·Input/ output power:
Maximum 70mA
(Excluding load current)
·Control power:
Maximum 170mA
·Input/ output power:
Maximum 90mA
(Excluding load current)
Operating
Condition
Temperature
·In use: 0~50℃
·In storage: -20~70℃
Humidity
·In use: 35~85% RH (non-condensing)
·In storage: 10~90% RH (non-condensing)
Vibration resistance
0.5g
Function
Input
Number of
input channels
32 CH
-
16 CH
Rated input voltage
DC24V
DC24V
Rated input current
5mA/ points
5mA/ points
Isolation method
Photocoupler isolation
Photocoupler isolation
Common method
16 CH/COM
16 CH/COM
Input filter
Maximum 40ms
(Filter resolution: 200μs)
Maximum 40ms (Filter resolution:
200μs)
Off →On
response time
Under 10μs
Under 10μs
Off →Off
response time
Under 70μs
Under 70μs
Output
Number of
output channels
-
32 CH
16 CH
Rated
output voltage
DC24V
DC24V
Rated
output current
0.5A/CH (3A/COM)
0.5A/CH (3A/COM)
Isolation method
Photocoupler isolation
Photocoupler isolation
Common method
16 CH/COM
16 CH/COM
Off →On
response time
4μs or lower
4μs or lower
Off →Off
response time
190μs or lower
Under 190μs
LED display
·Power status display (PWR)
·Module operating status display (RUN)
·Motion abnormality (ERR)
·CC-Link IE TSN communication connection display (LA P1, LA P2)
·Input/Output status display (0~31)
·Power status display (PWR)
·Module operation status
display (RUN)
·Motion abnormality (ERR)
·CC-Link IE TSN
communication connection
display (LA P1, LA P2)
·Input/Output status display
(0~15/ 0~15)

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3.3 Product Size
[unit: mm]
* Install product on a DIN rail with a width of 35mm.
3.4 Installing Product
The Ezi-IO CC-Link IE TSN DIO can be installed on a DIN rail with a width of 35mm. The installation order is as
follows.
①Hang the notch on the back on the DIN rail.
②Slide the product in the direction of the DIN rail so the opposite side of the notch reaches the DIN rail.
③Push the hook lever in the direction of the arrow and fixate.
①
②
③
Information
The Ezi-IO CC-Link IE TSN DIO has been designed to effectively radiate through the DIN rail. Thus, cooling
the DIN rail is a more effective way to radiate the product.

-11-
Information
The Ezi-IO CC-Link IE TSN DIO comes with 2 hook levers and 2 fixation levers. The hook levers and fixation
levers each have holes for M4 screws so the module can be installed and fixated with screws.
* The fixation levers are not used for the DIN rail installments.

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Chapter 4 Exterior Names and Functions

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4.1.1 CC-Link IE TSN IP setting switch (SW1, SW2)
The switch that sets the IPv4 of CC-Link IE TSN communication IP address.
Ex) SW1 is 7, SW2 is 5
(5×16)+(7×1) = 87
IP: Set to 192.168.3.87.
* The IP set by the rotary switch is applied when the power of the module is turned on.
4.1.2 Status display LED
Display
Color
Status
Explanation
PWR
Red
OFF
Without input of power
ON
With input of power
Display
Color
Status
Explanation
RUN
Green
OFF
Initialized or power OFF status
ON
With input of power
Display
Color
Status
Explanation
ERR
Red
OFF
Without errors or power OFF
ON
Data link error
Display
Color
Status
Explanation
LA P1/LA P2
Green
OFF
Link deactivated
ON
Link activated
Display
Color
Status
Explanation
0~31
0~15 / 0~15
Green
OFF
Input module: Input OFF state
Output module: Output OFF state
ON
Input module: Input ON state
Output module: Output ON state
* In the case of Ezi-IO-CT-I16O16N-E modules, it is displayed as 0~15 / 0~15.

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4.1.3 Power connector (CN1)
4.1.4 Input / Output connector (CN2)
Number*
Display*
Pin
Function
Input/Output
0~31
0~31
0~15 / 0~15
①
EXT_DC24V
Output
②
SIGNAL
Input/Output
③
EXT_GND
Output
* In the case of Ezi-IO-CT-I16O16N-E modules, it is displayed as 0~15 / 0~15.
16 17 18 19 20 21 22 23
0 1 2 3 4 5 6 7
24 25 26 27 28 29 30 31
8 9 10 11 12 13 14 15
Number
Function
Input/ Output
1
DC24V
Input
2
GND
Input
① ② ③

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4.1.5 CC-Link IE TSN Communication connection connector (CN3, CN4)
4.1.6 Input/ output power connector (CN5)
Number
Function
Input/Output
1
EXT_DC24V
Input
2
EXT_DC24V
Input
3
EXT_GND
Input
4
EXT_GND
Input
4.1.7 Components
•Connection Connector
Function
Product name
Standard
Manufacturer
Control power connector
(CN1)
Terminal block
MC421-38102
DECA
Input/Output power
connector (CN5)
Terminal block
MC421-38104
DECA
Input/Output connector
(CN2)
e-CON plug connector
CNE-P03-YW
Autonics
* The connector above is provided with the product. When using a different component, please check if it meets
standard requirements.
4.1.8 Sold separately
•CC-Link IE TSN Communication Cable
Function
Product name
Standard
Others
CC-Link IE TSN
communication
connection (CN3, CN4)
CGNR-EC-0001F
1
•STP(Shielded Twisted Pair) Cable
•Category 5e or higher
•Maximum usage: 100m
•Fixed cable
CGNR-EC-0002F
2
CGNR-EC-0003F
3
CGNR-EC-0005F
5
* For lengths not mentioned in the figure above (in 1m units), please inquire FASTECH.
Number
Function
1
TD +
2
TD +
3
RD+
4
----
5
----
6
RD -
7
----
8
----
Connector Hood
F.GND

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Chapter 5 External Wiring Diagram
Ezi-IO CC-Link IE TSN DIO provides e-CON connector type products. e-CON connectors responds to the industry
standards and can be easily connected to various equipment thus simplifying and reducing wiring work.
Figure 5-1. e-CON plug connector binding
5.1 External Wiring Diagram (Ezi-IO-CT-I32N-E)
All e-CON connector signals consist of inputs. It can receive up to 32 digital data from peripheral devices.
Figure 5-2. Ezi-IO-CT-I32N-E
* The VCC and E.G. is supplied by the input/output power connection connector(CN5).
* Example) 2Pin Input Sensor: Limit switch, etc.
3Pin Input Sensor: Location sensor, photo sensor, proximity sensor, etc.
2Pin Output Device: Brake, Solenoid, Photocoupler, etc.

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5.2 External Wiring Diagram (Ezi-IO-CT-O32N-E)
All e-CON connector signals consist of inputs. It can receive up to 32 digital data from peripheral devices.
Figure 5-3. Ezi-IO-CT-O32N-E
5.3 External Wiring Diagram (Ezi-IO-CT-I16O16N-E)
The e-CON connector signals are a combination of inputs and outputs. It can receive up to 16 digital data from
peripheral devices and can output up to 16 digital data from peripheral devices.
Figure 5-4. Ezi-IO-CT-I16O16N-E
* The VCC and E.G. are supplied by the Input/Output power connection connector(CN5).
* Example) 2Pin Input Sensor: Limit switch, etc.
3Pin Input Sensor: Location sensor, photo sensor, proximity sensor, etc.
2Pin Output Device: Brake, Solenoid, Photocoupler, etc.

-18-
5.4 Internal Circuit Diagram
5.4.1 Input
Figure 5-5. NPN input internal circuit diagram
5.4.2 Output
Figure 5-6. NPN output internal circuit diagram

-19-
5.5 Peripheral Device Wiring
The Ezi-IO CC-Link IE TSN DIO can easily connect to peripheral devices with simple wiring using the e-CON
connector. The information of various peripheral devices wiring are as below.
Sensor name
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
Pin number
Wire color
Pin number
Pin function
Possible Ezi-IO models
5.5.1 Photo Sensor
①EE-SX672A(NPN) Dark-ON Operation
EE-SX672A
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
+
Black
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
-
Black
3
GND
OUT
Black
2
IN
②EE-SX672A(NPN) Light-ON Operation
EE-SX672A
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
+
Black
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
L
Black
Connect to + in case of Light-ON
-
Black
3
GND
OUT
Black
4
IN
③PM-K65(NPN) Light-ON Operation
PM-K65
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
4
Blue
3
GND
2
Black
2
IN
④PM-K65(NPN) Dark-ON Operation
PM-K65
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
4
Blue
3
GND
3
White
2
IN
• Dark-ON Operation: In this operation mode, the through-beam sensor creates output when the amount of light
entering the receiver of the photo sensor stops or decreases.
• Light-ON Operation: In this operation mode, the diffuse-reflective sensor creates output when the amount of light
entering the receiver of the photo sensor increases.

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5.5.2 Position Sensor
①S125TL-1-24-R(NPN)
SMAT-8T
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
2
White
3
GND
3
Blue
4
Black
2
IN
5.5.3 Limit Switch
①SS-5GL2T(NPN)
SMAT-8T
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
2
White
3
GND
3
Blue
4
Black
2
IN
②MS0850506F035P1A(NPN)
MS0850506F035P1A
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
Common
Black
3
GND
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
NO
-
-
-
NC
Black
2
IN(24V)
5.5.4 Proximity Sensor
①E2B-M12KN08-WP-C1 2M(NPN) NO Operations
E2B-M12KN08-WP-C1 2M
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
3
Blue
3
GND
4
Black
2
IN
②E2B-M12KN08-WP-C1 2M(NPN) NC Operations
E2B-M12KN08-WP-C1 2M
Module type
Possible Ezi-IO models
Pin number
Wire color
e-CON connector
Function
1
Brown
1
24V
Ezi-IO-CT-IN32N-E
Ezi-IO-CT-IN16O16N-E
3
Blue
3
GND
2
Black
2
IN
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