Felder FD 21 professional User manual

Aufstellung und Installation
Setup and installation
VIDEO
http://fg.am/fd21install
User manual
Multi Boring Machine
FD 21 professional
Keep this manual handy and in good condition for continual reference!
Dok.ID: 432010-911_02 • Englisch • 2019-04-11
Translation

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Multi Boring Machine
FD 21 professional
© Felder KG
KR-Felder-Str. 1
A-6060 Hall in Tirol
Tel.: [phone]
Fax.: [phone]
E-Mail: [e-mail]
Internet: www.felder.at
FELDER A product of the FELDER GROUP!
Note: Year of construction
The machine number of this machine will be printed on the cover sheet of this operating manual.
The final two digits of the machine number show the year of construction of this machine.
e.g. XXX.XX.XXX.15 -> Year of manufacture 2015
Important Notices!
Please note, that depending on the model of the machine, not all described functions are present, or additional
functions and buttons are available (e.g. machines with special functions).
For the safety of all personnel, it is necessary to study this manual thoroughly before assembly and operation.
This manual must be kept in good condition and should be considered as part of the machine. Furthermore,
the manual must be kept to hand and within the vicinity of the machine so that it is accessible to operators
when using, maintaining or repairing the machine.
Attention! Risk of material damage! The machine must be inspected immediately upon arrival. If the machine
has been damaged during transport, or if any parts are missing, a written record of the problems must be
submitted to the forwarding agent and a damage report compiled. Also be sure to notify your supplier imme-
diately.

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Multi Boring Machine
FD 21 professional
Content
1 General .......................................................................................................... 6
1.1 Symbol legend ................................................................................................ 6
1.2 Information about the manual ........................................................................... 6
1.3 Copyright ....................................................................................................... 6
1.4 Liability and warranty ...................................................................................... 7
1.5 Warranty notice .............................................................................................. 7
1.6 Spare parts ..................................................................................................... 7
1.7 Disposal ......................................................................................................... 7
2 Safety ............................................................................................................ 8
2.1 Intended use ................................................................................................... 8
2.2 Manual contents .............................................................................................. 8
2.3 Making changes and modifications to the machine .............................................. 9
2.6 Work safety .................................................................................................... 9
2.4 Responsibilities of the operator .......................................................................... 9
2.5 Personnel requirements ..................................................................................... 9
2.7 Machine hazards .......................................................................................... 10
2.8 Personal protective equipment ......................................................................... 11
2.9 Other risks .................................................................................................... 11
3 Technical specifications .................................................................................. 12
3.1 Dimensions and weight .................................................................................. 12
3.2 Electrical connection/Drive motor .................................................................... 13
3.3 Compressed air supply .................................................................................. 13
3.4 Tooling / Mortising spindles ........................................................................... 13
3.5 Chip extraction ............................................................................................. 14
3.6 Particle emission ............................................................................................ 14
3.7 Noise emission ............................................................................................. 14
4 Transport, packaging and storage ................................................................. 16
4.1 Safety instructions .......................................................................................... 16
4.2 Transport inspection ....................................................................................... 16
4.3 Packaging .................................................................................................... 16
4.4 Storage ........................................................................................................ 17
4.5 Transport ...................................................................................................... 17
4.5.1 Transport locking device ............................................................................ 17
4.5.2 Lifting and transport .................................................................................. 18
4.5.3 Transport with a pallet jack ........................................................................ 19
Content
A product of the FELDER GROUP!

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Multi Boring Machine
FD 21 professional
5 Setup and installation ................................................................................... 20
5.1 Safety instructions .......................................................................................... 20
5.2 Floor space requirement ................................................................................. 20
5.3 Positioning and levelling the machine ............................................................... 21
5.4 Assembly ...................................................................................................... 21
5.4.1 Pneumatic clamp frame / Workpiece clamp ................................................. 21
5.4.2 Lateral stops ............................................................................................. 22
5.4.3 Mounting the stop extension onto the lateral clamps ...................................... 22
5.4.4 Mounting the extension as depth stop .......................................................... 23
5.4.5 Lateral stops digital ................................................................................... 23
5.5 Chip extraction ............................................................................................. 24
5.6 Compressed air supply connection ................................................................... 24
5.7 Electrical connection ...................................................................................... 25
6 Assembly ..................................................................................................... 26
6.1 Overview ..................................................................................................... 26
6.2 Data plate .................................................................................................... 27
6.3 Operation and display elements ...................................................................... 27
6.4 Accessories ................................................................................................... 28
6.4.1 Additional pneumatic clamp ...................................................................... 28
6.4.2 Tool holder + Fence sockets ....................................................................... 29
7 Making adjustments and preparations ........................................................... 30
7.1 Safety instructions .......................................................................................... 30
7.2 Clamping tools in the quick-change chuck ......................................................... 30
7.3 Clamping the quick-change chuck with tools to the spindle .................................. 31
7.4 Mortising height adjustment / Mortising depth adjustment .................................. 31
7.5 Setting the feed rate ....................................................................................... 32
7.6 Drill unit tilt ................................................................................................... 32
7.7 Lateral stops .................................................................................................. 33
7.8 Depth stop (with horizontal drill) ...................................................................... 33
7.9 Depth stop (with vertical drill) .......................................................................... 34
7.10 Crosscut stop (on the stop extension) .............................................................. 34
7.11 Workpiece clamp ........................................................................................ 35
7.12 Accessories (mitre fence / Middle strip / Adjustment gauge) ............................. 35
Content

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Multi Boring Machine
FD 21 professional
8 Operation .................................................................................................... 36
8.1 Safety instructions .......................................................................................... 36
8.2 Drilling–Authorised and prohibited work techniques ........................................... 37
8.3 Workpiece dimensions ................................................................................... 37
8.4 Switching on the machine / Switching off the machine / Emergency-stop ............. 37
8.5 Mortising work sequence ................................................................................ 38
8.6 Examples of usage for work piece and stop positioning ...................................... 39
8.6.1 Corpus 90 degree dowel connection ........................................................... 39
8.6.2 Fixed 90° dowel joint ................................................................................ 40
8.6.3 45° dowel joint ........................................................................................ 40
8.6.4 In–line hole boring.................................................................................... 41
8.6.5 Frame of 90° dowel joint ........................................................................... 42
8.6.6 Frame of 45° dowel joint ........................................................................... 42
9 Service ......................................................................................................... 43
9.1 Safety instructions .......................................................................................... 43
9.2 Maintenance schedule ................................................................................... 43
9.3 General maintenance instructions .................................................................... 44
9.4 Cleaning and lubrication ................................................................................ 44
10 Faults ......................................................................................................... 46
10.1 Safety instructions ........................................................................................ 46
10.2 What to do if a fault develops ....................................................................... 46
10.3 What to do after rectifying the fault ............................................................... 46
10.4 Faults, causes and repairs ............................................................................. 47
10.4.1 Altering the head of the spindle holder ...................................................... 48
10.4.2 Adjusting the dimensions stop (when using the extension as a lateral stop) ..... 48
10.4.3 Error correction–Digital display................................................................. 49
10.4.4 90°-angle adjustment (Lateral stops digital) ................................................ 49
11 Annex–Declaration of Conformity ................................................................ 50
Content

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Multi Boring Machine
FD 21 professional
1 General
1.1 Symbol legend
Important technical safety instructions in this manual are
marked with symbols.
These instructions for work safety must be followed.
In all these particular cases, special attention must be
paid in order to avoid accidents, injury to persons or
material damage.
Attention! Risk of material damage!
This symbol marks instructions which, if not observed, may lead to material damage, functional failures and/
or machine breakdown!
Warning! Risk of injury or death!
This symbol marks instructions that must be followed in order to avoid harm to one‘s health, injuries, perma-
nent impairment or death!
Warning! Danger! Electric current!
This symbol warns of potentially dangerous situations relating to electric current. Not observing the safety
instructions increases the risk of serious injury or death. All electrical repairs must be carried out by a qualified
electrician!
1.2 Information about the manual
This manual describes how to operate the machine
properly and safely. Be sure to follow the safety tips and
instructions stated here as well as any local accident
prevention regulations and general safety regulations.
Before beginning any work on the machine, ensure that
the manual, in particular the chapter entitled “Safety”
and the respective safety guidelines, has been read in its
entirety and fully understood. This manual is an integral
part of the machine and must therefore be kept in the
direct vicinity of the machine and be accessible at all
times. If the machine is sold, rented, lent or otherwise
transferred to another party, the manual must accompany
the machine.
1.3 Copyright
This manual should be handled confidentially. It is
designated solely for those persons who work on or with
the machine. All descriptions, texts, drawings, photos
and other depictions are protected by copyright and
other commercial laws. Illegal use of the materials is
punishable by law.
This manual, in its entirety or parts thereof, may not
be transferred to third parties or copied in any way or
form, and its contents may not be used or otherwise
communicated without the express written consent of the
manufacturer.
Infringement of these rights may lead to a demand for
compensation or other applicable claims. We reserve all
rights in exercising commercial protection laws.
Note:
This symbol marks tips and information which should be observed to ensure efficient and failure-free operati-
on of the machine.
General

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Multi Boring Machine
FD 21 professional
1.4 Liability and warranty
The contents and instructions in this manual have been
compiled in consideration of current regulations and
state-of-the-art technology as well as based on our know-
how and experience acquired over many years. This
manual must be read carefully before commencing any
work on or with this machine. The manufacturer shall not
be liable for damage and/or faults resulting from the dis-
regard of instructions in the manual. The text and images
do not necessarily represent the delivery contents.
The images and graphics are not depicted on a 1:1
scale. The actual delivery contents are dependent on
custom-build specifications, add-on options or recent
technical modifications and may therefore deviate from
the descriptions, instructions and images contained in
the manual. Should any questions arise, please contact
the manufacturer. We reserve the right to make technical
modifications to the product in order to further improve
user-friendliness and develop its functionality.
1.5 Warranty notice
The guarantee period is in accordance with national
guidelines. Details may be found on our website,
www.felder-group.com
1.6 Spare parts
If unauthorised spare parts are fitted into the machine,
all warranty, service, compensation and liability claims
against the manufacturer and their contractors, dealers
and representatives shall be rejected.
Use only genuine spare parts supplied by the manufac-
turer.
1.7 Disposal
If the machine is to be disposed of, separate the compo-
nents into the various materials groups in order to allow
them to be reused or selectively disposed of. The whole
structure is made of steel and can therefore be dis-
mantled without problem.
This material is also easy to dispose of and does not pol-
lute the environment or jeopardise public health. Interna-
tional environmental regulations and local disposal laws
must always be complied with.
Attention! Risk of material damage!
Non genuine, counterfeit or faulty spare parts may result in damage, cause malfunction or complete break-
down of the machine.
Note: The original spare parts that have been authorised for use are listed in a separate spare parts catalo-
gue, enclosed in the documentation package supplied with the machine.
Attention! Used electrical materials, electronic components, lubricants and other auxiliary substances must be
treated as hazardous waste and may only be disposed of by specialised, licensed firms.
General

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Multi Boring Machine
FD 21 professional
Intended use:
• Drilling dowels at fixed distances
• For the drilling of holes in all types of woods, glued wood as well as MDF and plexiglass
See chapter entitled >Operation<
2 Safety
At the time of its development and production, the
machine was built in accordance with prevailing
technological regulations and therefore conforms to
industry safety standards.
However, hazards may arise should the machine be
operated by untrained personnel, used improperly or em-
ployed for purposes other than those it was designed for.
The chapter entitled “Safety” offers an overview of all
the important safety considerations necessary to optimise
safety and ensure the safe and trouble-free operation of
the machine.
To further minimise risks, the other chapters of this
manual contain specific safety instructions, all marked
with symbols. Besides the various instructions, there are
a number of pictograms, signs and labels affixed to the
machine that must also be heeded. These must be kept
visible and must not be removed.
2.1 Intended use
The machine described in this manual is intended solely
for processing wood and similar machinable materials.
Machining materials other than wood is only permitted
with the express written consent of the manufacturer.
Operational safety is guaranteed only when the machine
is used for the intended purposes.
The term “proper use” also refers to correctly observing
the operating conditions as well as the specifications and
instructions in this manual.
The machine may only be operated with parts and
original accessories from the manufacturer.
2.2 Manual contents
All those appointed to work on or with the machine must
have fully read and understood the manual before
commencing any work. This requirement must be met
even if the appointed person is familiar with the
operation of such a machine or a similar one, or has
been trained by the manufacturer.
Knowledge about the contents of this manual is a prere-
quisite for protecting personnel from hazards and avoi-
ding mistakes so that the machine may be operated in
a safe and trouble- free manner. It is recommended that
the operator requests proof from the personnel that the
contents of the manual have been read and understood.
Safety
Attention! Any use outside of the machine‘s intended purpose shall be considered improper and is therefore
not permitted. All claims regarding damage resulting from improper use that are made against the manufactu-
rer and its authorised representatives shall be rejected. The operator shall be solely liable for any damage that
results from improper use of the machine.

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Multi Boring Machine
FD 21 professional
2.4 Responsibilities of the operator
This manual must be kept in the immediate vicinity of
the machine and be accessible at all times to all persons
working on or with the machine. The machine may only
be operated if it is in proper working order and in safe
condition. The general condition of the machine must be
controlled and the machine must be inspected for visible
defects every time before it is switched on. All instruc-
tions in this manual must be strictly followed without
reservation.
Besides the safety advice and instructions stated in this
manual, it is necessary to consider and observe local
accident prevention regulations, general safety regula-
tions as well as current environmental stipulations that
apply to the operational range of the machine.
The operator and designated personnel are responsible
for the trouble-free operation of the machine as well as
for clearly establishing who is in charge of installing,
servicing, maintaining and cleaning the machine.
Machines, tools and accessories must be kept out of the
reach of children.
2.5 Personnel requirements
Only authorised and trained personnel may work on and
with the machine. Personnel must be briefed about all
functions and potential dangers of the machine. “Spe-
cialist staff“ is a term that refers to those who – due to
their professional training, know-how, experience, and
knowledge of relevant regulations – are in a position to
assess delegated tasks and recognise potential risks. If
the personnel lack the necessary knowledge for wor-
king on or with the machine, they must first be trained.
Responsibility for working with the machine (installation,
service, maintenance, overhaul) must be clearly defined
and strictly observed. Only those persons who can be
expected to carry out their work reliably may be given
permission to work on or with the machine. Personnel
must refrain from working in ways that could harm
others, the environment or the machine itself. It is absolu-
tely forbidden for anyone who is under the influence of
drugs, alcohol or reaction-impairing medication to work
on or with the machine. When appointing personnel to
work on the machine, it is necessary to observe all local
regulations regarding age and professional status. The
user is also responsible for ensuring that unauthorised
persons remain at a safe distance from the machine.
Personnel are obliged to immediately report any irregu-
larities with the machine that might compromise safety to
the operator.
2.6 Work safety
Following the safety advice and instructions given in this
manual can prevent bodily injury and material
damage while working on and with the machine. Failure
to observe these instructions can lead to bodily injury
and damage to or destruction of the machine. Disregard
of the safety advice and instructions given in this manual
as well as the accident prevention regulations and gene-
ral safety regulations applicable to the operative range
of the machine shall release the manufacturer and their
authorised representatives from any liability and from all
compensation claims.
Safety
2.3 Making changes and modifications to the machine
In order to minimise risks and to ensure optimal perfor-
mance, it is strictly prohibited to alter, retrofit or modify
the machine in any way without the express consent of
the manufacturer.
All the pictograms, signs and labels affixed to the
machine must be kept visible, readable and may not be
removed. Pictograms, signs and labels that have become
damaged or unreadable must be replaced promptly.

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Multi Boring Machine
FD 21 professional
Warning! Risk of injury or death!
It is strictly forbidden to climb onto the machine–danger of falling.
Warning! Risk of injury or death!
When working on or with the machine, the following must be strictly observed:
Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine!
It is prohibited to wear gloves while working on or with the machine.
2.7 Machine hazards
The machine has undergone a hazard analysis. The
design and construction of the machine are based on the
results of this analysis and correspond to state-of-the-art
technology.
The machine is considered operationally safe when used
properly.
Nevertheless, there are some remaining risks that must be
considered.
The machine runs at high electrical voltage.
• Before carrying out any maintenance, cleaning and
repair work, switch off the machine and ensure that it
can not be accidentally switched on again.
• When carrying out any work on the electrical equip-
ment, ensure that the voltage supply is completely
isolated.
• Do not remove any safety devices or alter them to
prevent them from functioning correctly.
Safety
Warning! Danger! Electric current!
Electrical energy can cause serious bodily injury. Damaged insulation materials or defective individual compo-
nents can cause a life-threatening electrical shock.

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Multi Boring Machine
FD 21 professional
Safety glasses
Excellent fit and eye protection are ensured during machining.
The following risks can occur with a drilling machine:
• There is a high risk of injury when coming into contact with revolving parts.
• The risk of injury is high when clamping work-pieces.
• Risk of injury from ejected tool pieces (e.g. cutting pieces).
• There is a high risk of injury when changing mortising parts.
• Risk of injury when drilling through the workpiece due to the drill bit emerging from the workpiece.
• The workpiece tipping due to insufficient workpiece support.
• Rotating tool coming in contact with parts of the machine.
(with horizontal drill)
Safety
General safety rules:
• Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling.
• Risk of injury due to ejected work pieces and parts of work pieces (e.g. branches, chips).
• Risk of injury from workpiece kickback.
• Hearing damage as a result of high noise levels.
• Risk of damage to health from dust especially when working hard woods.
• Risk of injury through being crushed, cut, caught, wound up or sliced.
2.9 Other risks
Warning! Risk of injury!
Even if the safety measures are complied with, there are still certain associated risks that must be considered
when working on the machine:
2.8 Personal protective equipment
Protective clothes
Sturdy, tight-fitting clothing (tear-resistant, no wide sleeves, no jewellery (rings, bracelets, necklaces, etc.)).
When working on or with the machine, the following must always be worn by personnel:
Protective footwear
To protect the feet from heavy falling objects and prevent sliding on slippery floors
Hearing protection
To protect against loss of hearing

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A
B
E1
C1 (max)
DC
D1
E
C1 (Option)
Multi Boring Machine
FD 21 professional
Machine FD 21 professional
Base dimensions A x B 910 x 720 mm
Total height C1125 mm
Total height C1 (max. / Option) 1285 mm / 1595 mm
Overall width D (max.) 955 mm
Overall width D1 (Option) 1123 mm
total length E1078 mm
total length E1 (Option) 3000 mm
Work bench F (Width x Depth) 900 x 380 mm
Net weight *) 340 kg
Operating/room temperature +10° to +40°C
Machine including packaging
Length x Width x Height 1200 x 1160 x 1400 mm
Transport width min. 850 (770**) mm
Weight (approx.)* 400 kg
Storage temperature –10° to +50 °C
*) with average-sized equipment
**) Contact service technician
3 Technical specifications
Fig. 3-1: Dimensions
3.1 Dimensions and weight
Specifications

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Multi Boring Machine
FD 21 professional
Type of tool Drill bits
Shaft diameter 10 mm
Tool diameter min./max. 4 mm/35 mm*)
Length of the drill max. 85 mm
Mortising spindles
Number of drilling heads 21
Distance between axis of drills 32 mm
Speed 50/60 Hz 2800/3300 min-1
Max. drilling depth 70 mm
Max. drill height 55 mm
*) Take note of the assembling position! See chapter entitled >Making adjustments and preparations<
Drive motor Three-phase current motor
Motor voltage 3x 400 V
motor frequency 50 Hz
System of protection IP 55
Motor power S6-40 %*)1,5 kW
*) S6 = operation under load and intermittent service; 40% = relative operating factor
Electrical connection
mains voltage according to specification plate ±10%
Safeguarding see circuit plan
Power supply cord (H07RN-F) 5x2,5 mm²
Triggering characteristic C
3.3 Compressed air supply
3.4 Tooling / Mortising spindles
Note: We recommend that only original Felder tools are used (Felder catalogue).
Specifications
3.2 Electrical connection/Drive motor
The actual values can be found on the data plate.
Hose connection Ø 10 mm / 3/8 „
Supply pressure min./max. 7–12 bar
Compressed air consumption approx.
foot pedal boring cycle (1 x) 5,9 Nl/min
Drill unit tilt (0° —> 90° —> 0°) 15,5 Nl/min
Compressed air— quality:
Free of oil, condensate and particles according to: ISO 8573-1 5-4-3

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89 100
85 90
Multi Boring Machine
FD 21 professional
Idle Working
Sound power level
(EN ISO 3746)
Workplace emissions values
(EN ISO 11202)
Note:
To keep the noise emission as low as possible, always use sharpened tools and operate the machine at the
correct speed.
Ear protection must always be worn; however, such protection cannot be considered a substitute for properly
sharpened tools.
All values in dB(A) and with a measurement uncertainty factor of 4 dB(A).
Dust extraction outlet, Ø 80 mm
Air speed 24 m/s
Vacuum min. 470 Pa
Volume flow min. 434 m³/h
3.5 Chip extraction
3.7 Noise emission
The specified values are emission values and therefore
do not represent safe workplace values. Even though a
relationship exists between particle emission and noise
emission levels, an inference cannot be made about
whether additional safety measures need to be imple-
mented. Factors which can significantly affect the emis-
sion level that presently exists at the workplace include
duration of the effect, characteristics of the workspace,
and other ambient influences. The permissible workplace
values may also differ from country to country. Neverthe-
less, this information is provided to help the operator bet-
ter assess hazards and risks. Depending on the location
of the machine and other specific conditions, the actual
noise emission values may deviate significantly from the
specified values.
Specifications
3.6 Particle emission
The working areas of this machine comply to BGI 739-1
and are classed as dust reduced.
The maximum concentration level of 2 mg/m³ of inhala-
ble dust in the air will not be exceeded.
This only applies if the conditions that are specified in
the section >Extraction< are adhered to.
See chapter entitled >Setup and installation<

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Multi Boring Machine
FD 21 professional
Specifications

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Multi Boring Machine
FD 21 professional
4 Transport, packaging and storage
4.1 Safety instructions
4.2 Transport inspection
Upon arrival, inspect the shipment to ensure that it is
complete and has not suffered any damage.
If any transport damage is visible, do not accept the deli-
very or only accept it with reservation. Record the scope
of the damage on the transport documents/delivery note.
Initiate the complaint process.
For all defects that are not discovered upon delivery, be
sure to report them as soon as they are recognised as
damage claims must be filed within a certain period, as
granted by law.
4.3 Packaging
If no agreement has been made with the supplier to take back the packaging materials, help to protect the environ-
ment by reusing the materials or separating them according to type and size for recycling.
Note: Help preserve the environment!
Packaging materials are valuable raw materials and in many cases they can be used again or expediently
reprocessed or recycled.
Attention! Dispose of the packaging materials in an environmentally friendly way and always in accordance
with local waste disposal regulations. If applicable, contract a recycling firm to dispose of the packaging mate-
rials.
Warning! Risk of injury!
There is a risk of injury as a result of falling parts while transporting, loading or unloading the machine.
Attention! Risk of material damage!
The machine can be damaged or destroyed if it is subjected to improper handling during transport.
For this reason the following safety instructions must be observed:
• Never lift loads over a person.
• Always move the machine with the utmost care and
caution.
• Only use suitable lifting accessories and hoisting
devices that have a sufficient load-carrying capacity.
• The machine should never be lifted by its protruding
parts (e.g. working table).
• Consider the machine's centre of gravity when trans-
porting it (minimise the risk of it tipping over).
• Take measures to prevent the machine from slipping
sideways.
• Ropes, belts or other hoisting devices must be
equipped with safety hooks.
• Do not use torn or worn ropes.
• Do not use knotted ropes or belts.
• Ensure that ropes and belts do not lie against sharp
edges.
• Transport the machine as carefully as possible in order
to prevent damage.
• Avoid subjecting the machine to shocks.
When transporting the machine overseas, ensure that
the packaging is airtight and that a desiccant is
added to protect the metal parts against corrosion.
Transport, packaging and storage

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Multi Boring Machine
FD 21 professional
Attention! Risk of material damage!
Transport the machine according to the enclosed transport and assembly instructions!
Do not lift the machine by its work table, extension frames or handwheels.
4.5.1 Transport locking device
Fig. 4-1: Transport locking device
4.5 Transport
4.4 Storage
Keep items sealed in their packaging until they are
assembled/installed and be sure to observe the stacking and storage symbols on the outside of the packaging.
Store packed items only under the following conditions
• Do not store outdoors.
• Store in a dry and dust-free environment.
• Do not expose to aggressive substances.
• Protect from direct sunlight.
• Avoid subjecting the machine to shocks.
• Storage temperature: -10° to +50° C.
• Maximum humidity: 60 %.
• Avoid extreme temperature fluctuations (condensation
build-up).
• Apply a coat of oil to all bare machine parts (corrosi-
on protection).
• When storing for longer than 3 months, apply a coat
of oil to all bare machine parts (corrosion protection).
Regularly check the general condition of all parts and
the packaging. If necessary, refresh or re-apply the
coat of
anti-corrosive agent.
• If the machine is to be stored in a damp environment,
it must be sealed in air-tight packaging and protected
against corrosion (desiccant).
Note:
The transportation width is well under 1000 mm. This makes it possible to transport the machine through
doorways.
The machine is partly assembled when delivered on the
pallet
The machine is mounted to the pallet with transport
brackets.
Only remove the brackets once the machine is to be
removed from the pallet.
Never lift the machine by its protruding parts.
The machine must only be moved using a forklift or a
pallet truck.
!Transport brackets
Transport, packaging and storage

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90 x 90 mm
70 x 70 mm
40 x 40 mm
950 x 750 x 25 mm
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Multi Boring Machine
FD 21 professional
Unloading with a fork carriage truck:
Use a loading platform similar to the one depicted in the
picture opposite to unload from the pallet.
1. Push the forks under the gaps in the machine frame.
2. Consider the centre of gravity when hoisting the ma-
chine (danger of overturning).
3. Unload the machine from the pallet with the fork carri-
age truck.
!Cutout hole in the machine frame
"Unloading ramp
Transport with a forklift truck
1. Move the forks of the forklift truck so they fit into the
pallets slots.
2. Transport the machine according to the enclosed
transport and assembly instructions!
#Slots in the pallet
Fig. 4-3: Transport with a forklift truck
Transport, packaging and storage
Attention! Heavy dead weights can easily cause an injury
Depending on the equipment, two or three additional helpers may be necessary when unloading.
Fig. 4-2: Unloading with a fork carriage truck
4.5.2 Lifting and transport
Attention! Risk of material damage! / Danger of tipping
Consider the centre of gravity when hoisting the machine (danger of overturning).

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Multi Boring Machine
FD 21 professional
4.5.3 Transport with a pallet jack
Fig. 4-4: Transport with a pallet jack
Transport, packaging and storage
Attention! Heavy dead weights can easily cause an injury / Danger of tipping
Consider the centre of gravity when hoisting the machine (danger of overturning).
Note: Ensure that there is sufficient space to work around the machine.
In order to maintain and operate the machine properly, it must be set up at least 500 mm away from the wall,
parallel to the work direction (measurement X).
To operate and maintain the machine, leave a min. of 2000 mm space all around the machine.
Push the forks under the gaps in the machine frame. (see
Fig.)
!Cutout hole in the machine frame

20
!
Multi Boring Machine
FD 21 professional
5 Setup and installation
5.1 Safety instructions
• Before assembling and installing the machine, check
to make sure it is complete and in good condition.
• Keep the work area orderly and clean. Components
and tools that are not put in their correct place or put
away may be the cause of accidents!
• Ensure that there is sufficient space to work around
the machine. Ensure there is ample distance between
the machine and other solid constructions such as a
walls or other machines.
• Install the safety equipment according to the
instructions and check that it functions properly.
5.2 Floor space requirement
Fig. 5-1: Space requirements/Measurements
Installation site requirements:
• Operation/room temperature: +10° to +40° C
• Ensure that the work surface is sufficiently stable and
has the proper load-bearing capacity
• Provide sufficient light at the workstation
• Ensure there is sufficient clearance for or from
neighbouring workstations
To operate and maintain the machine, leave a min. of
2000 mm space all around the machine.
Setup and installation
Attention! Risk of material damage!
Only operate the machine in ambient temperatures from +10°C to +40°C. If the instructions are not followed,
damage may occur to bearings.
Warning! Risk of injury! An incomplete, faulty or damaged machine can lead to serious physical injury or
equipment damage. Only assemble and install the machine if the machine and its parts are complete and
intact.
Warning! Risk of injury! Improper assembly and installation can lead to serious physical injury or equipment
damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar
with how to operate the machine and in strict observance of all safety instructions.
Warning! Danger! Electric current!
Work on electrical fittings may only be carried out by qualified personnel and in strict observance of the safety
instructions.