Desoutter AFD415 Series User manual

Part no 440933
Issue no 12
Date 11/2016
Page 1 / 68
www.desouttertools.com
AFD415
WARNING
To reduce the risk of injury, before using or servicing tool, read and understand the
following information as well as separately provided safety instructions
(Item number: 354343).

22
AVERTISSEMENT
Avant toute utilisation ou intervention sur l’outil, veillez à ce que les informations
suivantes ainsi que les instructions fournies dans le guide de sécurité
(Code article : 354343) aient été lues, comprises et respectées.

26
ADVERTENCIA
Antes de utilizar la herramienta o intervenir sobre ella, asegúrense de que la
información que gura a continuación, así como las instrucciones que aparecen en la
guía de seguridad (Código artículo: 354343) han sido leídas, entendidas y respetadas.

30
WARNUNG
Werkzeuge erst benutzen, wenn die nachstehenden Hinweise und die Regeln des
Sicherheitsleitfaden (Artikel-Nr. 354343) gelesen und verstanden wurden.

34
AVVISO
Prima di qualsiasi utilizzazione o intervento sull’attrezzo, vericate che le
informazioni che seguono e le istruzioni contenute nella guida di sicurezza
(Codice articolo: 354343) siano state lette, comprese e rispettate.

38
AVISO
Antes de utilizar ou intervir na ferramenta, leia atentamente e respeite as
informações seguintes assim como as instruções fornecidas no manual de
segurança (Código artigo: 354343).

42
VAROITUS
Lue huolellisesti seuraavat ohjeet samoin kuin turvallisuusohjeet
(Tuotekoodi : 354343) ennen työkalun käyttöönottoa.

46
VARNING
Läs noga igenom dessa säkerhetsinstruktioner liksom anvisningarna i
säkerhetsguiden (Artikelkod: 354343) innan du börjar använda verktyget.

49
Model Part number Series
AFD415-490 2051480164 C
AFD415-790 2051480194 C
AFD415-1250 2051480124 C
AFD415-2100 2051480144 C
AFD415-3400 2051480154 C
AFD415-5400 2051480174 C
AFD415-7000 2051480184 C
AFD415-18000 2051480134 C

440933
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Series : C
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ADVARSEL
Før enhver bruk eller reparasjon av verktøyet skal de følgende instruksjonene og
forskriftene i sikkerhetsheftet (artikkelnummer: 354343) leses nøye.

52
VARELSE
Læs omhyggeligt, forstå og overhold disse instruktioner samt sikkerhedsforskrifterne
(Varenummer: 354343), inden værktøjet tages i brug eller repareres.

55
WAARSCHUWING
Voor gebruik of demontage van het gereedschap altijd eerst zekerstellen dat de
navolgende informatie evenals de geleverde veiligheidsinstructies
(Code artikel: 354343) gelezen, begrepen en in acht genomen zijn.

58
ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Πριν από οποιαδήποτε χρήση ή επέμβαση στο εργαλείο, διαβάστε προσεκτικά,
κατανοήστε και τηρήστε τις παρακάτω πληροφορίες, καθώς και τις οδηγίες που
περιλαμβάνονται στο εγχειρίδιο ασφαλείας (Κωδικός προϊόντος: 354343).

62
Find more information and your Desoutter contacts on:
Software and documentation available at:
www.desouttertools.com
http://resource-center.desouttertools.com

440933
Issue no : 12
Series : C
11/2016 3 / 68
List of special kits
AFDE200-230 AFD205-215 AFDE400-410-430-440 AFD415 AFDE610-620-640 AFD625 AFTE480
Kit Designation Part Number. Tool
AFSPK Air feed small parts kit 2050544833 X X
BK Bearing kit 438433 X X X X
GBSK Gear box service kit 2050544753 X X
MSK Motor service kit 2050544793 X
ORK O-Ring kit 2050559143 X
ORK O-Ring kit 2050559153 X
ORK O-Ring kit 2050544873 X
ORSK O-Ring and seal kit 2050545383 X X
SK Seal kit 438443 X
SK Seal kit 438463 X
SCK Screw kit 2050542663 XXXXXXX
SPK Small parts kit 2050542653 XXXXXXX
TIGHTENING
4N.m±15%
Control block assembly
Be careful:
Check the position of the seal between
the control block and the body.
This seal have to be greased.
Output assembly
TIGHTENING
28 N.m ±15%

440933
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Series : C
11/20164 / 68
x
B4
R36
B5-B6
1
7
19
12
15 16
18
2930
17
16
17
13
14
21
22
23
22 27 28
27
8
9
10
11
233
4
5
6
20
24 26
25
31
B7-B8
B1
B2/R2
B3
B16-B24-B32
28.5Nm
46mm
59213
45Nm
15Nm
172863

440933
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Series : C
11/2016 5 / 68
x
60
61 62 63
64 65
67
66
69
68
A1
A6
70
6
46
45
44
42
41
35
38
37
36
35
33
32
39
48
47
43
40
34
34
51
73
52 53
59
72 71
54
55
53
56
57
74
49
58
75
49
50
204943
5 mm
15Nm
M5
367563

440933
Issue no : 12
Series : C
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High Medium Low
Item Description Comp Part Number Qty Wear
32 Pinion 7000 299153 1 X
32 Pinion 5400 306473 1 X
32 Pinion 2100 306553 1 X
32 Pinion 1250 306543 1 X
37 Rotor 2100,1250 306503 1 X
37 Rotor 18000 258763 1 X
37 Rotor 790,490 266553 1 X
37 Rotor 7000,5400 306513 1 X
37 Rotor 3400 299213 1 X
ACAP-SLEEVE KIT AFD400 2050544953 X
1 Thread protecting cap 286153 1 X
2 Seal SK - 1
3 Seal 322433 1
4 Bearing sleeve 410803 1 X
5 Felt seal SK - 1
6 O-Ring 50.52X1.78 SK 50783 1
B OUTER CASE KIT AFD400 2050544963 X
7 Outer case 464023 1 X
8 Spring - 1
9 Circlip int 32X1.20 SPK - 5
10 Quill 322693 1 X
11 Spacer - 1
C GEAR BOX 1 / 18000 RPM 2050544973 X
12 Spacer 349813 1 X
13 Drive shaft - 1
14 Bearing 2413 1 X
D GEAR BOX 2 / 7000 RPM 2050544983 X
15 Distance spacer 322813 1 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
18 Cage planet 322793 1 X
19 Wheel planet 13T 299073 3 X
20 Bearing caged 2.5X4.5X10mm GBSK 298893 3
21 Roller 2.5X17.8mmLG GBSK - 3
22 Bearing 17X26X5 GBSK - 1
32 Pinion 7000 299153 1 X

440933
Issue no : 12
Series : C
11/2016 7 / 68
High Medium Low
Item Description Comp Part Number Qty Wear
E GEAR BOX 3 / 5400 RPM 2050544993 X
15 Distance spacer 322813 1 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
18 Cage planet 322783 1 X
19 Wheel planet 15T 299093 3 X
20 Bearing caged 2.5X4.5X10mm GBSK 298893 3 X
21 Roller 2.5x17.8mm LG GBSK - 3
22 Bearing 17X26X5 GBSK - 1
32 Pinion 5400 306473 1 X
F GEAR BOX 4 / 3400 RPM 2050545003 X
15 Distance spacer 322813 1 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
18 Cage planet 322773 1 X
19 Wheel planet 18T 299093 3 X
20 Bearing caged 3.5X5.5X10mm GBSK 251663 3
21 Pin planet 251503 3 X
22 Bearing 17X26X5 GBSK - 1 X
G GEAR BOX 5 / 2100 RPM 2050545013 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
22 Bearing 17X26X5 GBSK - 1
23 SC40 cage planet 322763 1 X
26 Roller 2.5x17.8mm LG GBSK - 3
27 Washer 11.5X28.4X2 GBSK - 2
28 Gear ring 306313 1 X
29 Carrier assembly 306683 1 X
24/30 Wheel planet 13T 299073 6 X
25/31 Bearing caged 2.5X4.5X10mm GBSK 298893 6 X
32 Pinion 2100 306553 1 X
H GEAR BOX 6 / 1250 RPM 2050545023 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
22 Bearing 17X26X5 GBSK - 1
23 SC40 cage planet 322753 1 X
26 Roller 2.5X17.8mm LG GBSK - 3
27 Washer 11.5X28.4X2 GBSK - 2
28 Gear ring 306313 1 X

440933
Issue no : 12
Series : C
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High Medium Low
Item Description Comp Part Number Qty Wear
29 Carrier assembly 306693 1 X
24/30 Wheel planet 18T 299093 6 X
25/31 Bearing caged 2.5X4.5X10mm GBSK 298893 6 X
32 Pinion 1250 306543 1 X
I GEAR BOX 7 / 790 RPM 2050545033 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
22 Bearing 17X26X5 GBSK - 1
23 SC40 cage planet 322753 1 X
24 Wheel planet 13T 299093 6 X
25 Bearing caged 2.5X4.5X10mm GBSK 298893 6 X
26 Roller 2.5X17.8mm LG GBSK - 3
27 Washer 11.5X28.4X2 GBSK - 2 X
28 Gear ring 306313 1 X
29 Carrier assembly 306703 1 X
30 Wheel planet 21T 299113 6 X
31 Bearing caged 3.5X5.5X10mm GBSK 251663 6
J GEAR BOX 8 / 490 RPM 2050545043 X
16 Gear ring 299163 1 X
17 Key 308943 1 X
22 Bearing 17X26X5 GBSK - 1
23 SC40 cage planet 322743 1 X
24 Wheel planet 13T 299093 6 X
25 Bearing caged 2.5X4.5X10mm GBSK - 6
26 Pin planet 251503 3 X
27 Washer 11.5X28.4X2 GBSK - 2
28 Gear ring 306313 1 X
29 Carrier assembly 306713 1 X
30 Wheel planet 21T 299113 6 X
31 Bearing caged 3.5X5.5X10mm GBSK 251663 6
L MOTOR KIT 2050545053 X
36 Cylinder "D" 254853 1 X
46 Piston 322153 1 X
38 Rotor blade 36613 5 X
L1 HOUSING FRONT KIT 2050544773 X
33 Housing assy - 1
34 Bearing 1/4" X 5/8" X 3/16" 33433 2 X
35 Plate bearing - 1

440933
Issue no : 12
Series : C
11/2016 9 / 68
High Medium Low
Item Description Comp Part Number Qty Wear
L2 HOUSING REAR KIT 2050544783 X
34 Bearing 1/4" X 5/8" X 3/16" 33433 2 X
35 Plate bearing - 1
39 Housing rear bearing (D) - 1
40 Cap - 1
M DRIVE KIT 2050545063 X
41 Key - 1
42 Extension tube 322703 1
43 Seal ORK - 1
44 Circlip SPK 322603 1
45 Seal (S0510-80) 322443 1
46 Piston 322153 1 X
47 O-Ring 21.89X2.62 SK - 1
48 Seal - 1
6 O-Ring 50.52X1.78 SK 50783 1
N GUIDE ROD KIT 2050542623 X
74 Bush SPK - 1
57 Guide rod - 1
O CONTROL KIT 2050545073 X
44 Circlip SPK 322603 1 X
49 Screw M5X30LG SCK - 2
50 HCU cover 325103 1 X
51 Screw M6X20LG SCK - 2
52 Spring washer SPK - 2 X
53 Crosshead 394523 1 X
55 Nut M6 223203 1 X
56 Pin actuating SPK 432743 1 X
71 Control housing - 1
69 Screw M6X80LG SCK - 1 X
73 Stop pin SPK - 1
P CROSSHEAD COVER KIT 2050544863 X
49 Screw M5X30LG SCK - 2
58 Crosshead cover - 1
Q AIR FEED KIT 2050544843 X
62 O-Ring 24X2.5 ORK - 1
63 Air inlet plate 322733 1 X
64 O-Ring 12X2.5X70 ORK - 1
66 O-Ring 49.0X1.5 70 ORK - 1

440933
Issue no : 12
Series : C
11/201610 / 68
High Medium Low
Item Description Comp Part Number Qty Wear
67 Air feed tube 322713 1 X
68 O-Ring ORK - 1
80 End cap 322723 1 X
V AFD-BDU SERVICE KIT 360043
-Spanner 10mm A/F - 1
- Allen key 4.0mm A/F - 1
- Allen key 5.0mm A/F HEX - 1
AIR FEED SMALL PARTS KIT AFSPK 2050544833 X
65 Circlip int 28X1.2 - 1
60 Circlip ext 11X1 - 1
61 Spring (inlet valve) - 1
70 Screw M6X25LG - 4
GEAR BOX SERVICE KIT GBSK 2050544753 X
21 Roller 2.5X17.8mm - 6
22 Bearing 17X26X5 - 1
25 Bearing caged 2.5X4.5X10mm 298893 6 X
27 Washer 11.5X28.4X2 - 2
31 Bearing caged 3.5X5.5X10mm 251663 3
O-RING KIT ORK 2050559143 X
- Seal 322433 1
6 O-Ring 50.52x1.78 50783 2
47 O-Ring 21.89X2.62 67823 -
45 Seal 322443 1
48 Seal 322453 1
- O-Ring 27.1X1.6 203423 1
- Seal 323393 1
62 O-Ring 24X2.5 323473 1
64 O-Ring 12X2.5 323483 1
68 O-Ring 323493 1
- O-Ring 49.0X1.5 188893 1

440933
Issue no : 12
Series : C
11/2016 11 / 68
High Medium Low
Description Comp Part Number Qty Wear
SCREW KIT SCK 2050542663 X
59 Screw M5X12LG - 1
- Screw M5X25LG - 2
49 Screw M5X30LG - 2
- Screw M5X35LG - 4
- Screw M5X40LG - 1
- Screw M6X16LG - 4
51 Screw M6X20LG - 2
54 Screw M6X35LG - 3
- Screw M6X90LG - 2
- Screw M6X110LG - 2
SMALL PARTS KIT SPK 2050542653 X
73 Stop pin - 1
52 Spring washer 6512 2
36 Pin actuating 432743 1
74 Bush - 1
60 Circlip ext D1400 15M - 2
65 Circlip int 32X1.20 - 2
- Spacer 27X32X7 1
- Key - 1
- Washer 5.5X21X15(3) - 2
41 Key 322243 1 X
44 Circlip 322603 1 X

440933
Issue no : 12
Series : C
11/201612 / 68
OUTPUT MODULE
92362-B7
92893-B8
1
2
13
22
21 23
24 25 25 26 27
28 25
30 32
15
14
16
17 18
19 31
3
45687
11
12
20
29
9
10

440933
Issue no : 12
Series : C
11/2016 13 / 68
High Medium Low
Item Description Part Number Qty Wear
2 H01-Chuck for 92362 29452 1 X
2 H01-Chuck for 92893 29462 1 X
9 End cap 61553 1 X
12 Wheel planet 1443 2 X
14 Reverse internal gear 10703 1 X
19 Case 324613 1 X
20 Countersink screw M3 x 5LG 324103 1
21 Nut bearing 322073 1 X
23 D-Q Put shaft B4/B7/B8 324623 1 X
24 Drive pin B/R series - 1 X
30 Circlip ext 38 x 1.6 ring 290583 1
31 Key 324093 1
32 Locknut 324113 1 X
A SPRING KIT 2050542673 X
4 Spring housing - 1
5 Spring - 1
6 Thrust race housing - 1
B DRIVING KIT 2050542683 X
13 Pinion - 1
15 Chuck spindle - 1
18 Driving dog - 1
C BEARING KIT 2050542693 X
7-8 Bearing ball - 1
11 Bearing caged 1/8x7/32x23/64 502093 2 X
17 Bearing 7/8x1-5/8x5/16 1483 1 X
D SMALL PARTS KIT H21/B7/B8 2050542703 X
1 Screw 2BAx14LG - 1
3 Screw 4BAx1/2LG - 3
10 Pin - 2
16 Circlip - 1
E COMMON PARTS KIT 2050542713 X
22 O-Ring 29.1x1.6 - 1
25 Bearing ISO6002 2RZ 370733 3 X
26 Circlip - 1
27 O-Ring 12.1x1.6 500963 1 X
28 Spacer - 1
29 Setscrew M4X6LG 209953 1 X

440933
Issue no : 12
Series : C
11/201614 / 68
OUTPUT MODULE
355263-B32
326593-B24
327723-B1
368163-B16
326563-B3
14
5
1
3
2
4
567889
10
811 12
13
327723-B1 326563-B3 368163-B16 326593-B24 355263-B32
High Medium Low
Item Description Part Number Qty Wear
1 Screw M5X16LG 327713 1 X X X X
1 Screw B32 64888 1 X X
2 Chuck & key 3JAW 34752 1 X X
4 Output shaft B24 322063 1 X X X
4 Output shaft B16 368153 1 X X
4 Output shaft B32 355273 1 X X
5 Drive pin 329343 1 XXXXX X
6 Nut bearing 322073 1 XXXXX X
High Medium Low
Description Part Number Qty Wear
COMMON PARTS KIT 2050542713 X
7 O-Ring 29.1x1.6 - 1
8 Bearing ISO6002 2RZ 370733 3 X
9 Circlip - 1
10 Spacer - 1
11 O-Ring 12.1x1.6 500963 1 X
12 Setscrew M4x6LG 209953 1 X

440933
Issue no : 12
Series : C
11/2016 15 / 68
OUTPUT MODULE
326573-B2
384113-R2
326573-B2
384113-R2
High Medium Low
Item Description Part number Qty Wear
1 Nut 116803 1 1
2 Shaft 322413 1 -
2 Shaft 384123 - 1
3 Pin 329343 1 1
4 Nut 322073 1 -
4 Nut 388743 - 1
5 O-Ring - 1 1
6 Bearing 370733 1 -
6 Bearing 758.88 - 1
7 Circlip - 1 -
7 Spacer 382753 - 1
8 Spacer 349983 1 -
8 Spacer 390163 - 1
9 O-ring - 1 1
10 Screw - 1 1
11 Bearing 370733 1 1
COMMON PARTS KIT 2050542713 X
5 O-ring - 1 1
6 Bearing 370733 3 3 X
7 Circlip ext - 1 -
9 O-ring 500963 1 1 X
10 Setscrew M4 209953 1 1 X
3
1
2
456
78
7
6910

440933
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Series : C
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OUTPUT MODULE
324893-B4
23
5
21
24
25
11
9
8
7
8
6
3
2
1
4
12 13 14
15 15 16
17
18 19
20 21 21 22

440933
Issue no : 12
Series : C
11/2016 17 / 68
High Medium Low
Item Description Part Number Qty Wear
1 Collet spindle nut 28933 1 X
2 Collet 6.0mm 2772 1 X
3 Front clamp nut 28943 1 X
4 Collet spindle 28903 1 X
5 Woodruff key 3/8"X3/32 - 1
6 Ball 1/8" - 15
7 Split race - 2
10 Setscrew 2BAx5/16LG - 1
11 Bearing 1/4X7/16X5/16 - 1
12 Right angle drive body 28883 1 X
16 Splined coupling 28993 1 X
17 Adaptor 324523 1 X
18 O-Ring 29.1X1.6 - 1
19 D-Q Put shaft B4/B7/B8 324623 1 X
20 Drive pin 329343 1 X
21 Bearing ISO6002 2RZ - 3
22 Circlip ext - 1
23 Spacer - 1
24 O-Ring 12.1x1.6 - 1
25 Setscrew M4x6LG - 1
ANGLE HEAD COMPLETE KIT 251543 X
BEVEL KIT 2050542733 X
9 Bevel gear - 1
14 Bevel gear splined input - 1
15 Bearing 3/8x7/8x7/32 Y - 2
COMMON PARTS KIT 2050542713 X
18 O-Ring 29.1x1.6 - 1
21 Bearing ISO6002 2RZ 370733 3 X
22 Circlip ext D1400 15M - 1
23 Spacer - 1
24 O-Ring 12.1x1.6 500963 1 X
25 Setscrew M4X6LG 209953 1 X
SMALL PARTS KITS 2050542743 X
5 Woodruff key 3/8"x3/32 - 1
6 Ball 1/8” - 15
7 Split race - 2
10 Setscrew 2BAx5/16LG - 1
11 Bearing 1/4x7/16x5/16 - 1
20 Drive pin - 1

440933
Issue no : 12
Series : C
11/201618 / 68
OUTPUT MODULE
324903-B5
324913-B6
1
12
13
14
15
16 17 17 18
19
17 20
2
3
4
5
8
6
7
9
10 11

440933
Issue no : 12
Series : C
11/2016 19 / 68
High Medium Low
Item Description Part Number Qty Wear
6 Key-chuck 29932 1 X
8 Clutch 5/16 295823 1 X
8 Clutch 1/4 295863 1 X
9 Clutch spindle 324553 1 X
10 Clamp washer 324563 1 X
11 Dog clutch 324543 1 X
12 Output shaft 322063 1 X
13 Drive pin 329343 1 X
15 Adaptor 324533 1 X
5 CASE KIT 251543 1 X
1 Cap thrd protection 74088 1 X
2 Bearing bush 73798 1 X
3 Spring clip 76713 1 X
4 Clutch case - 1
SPRING CLUTCH KIT 2050542753 X
7 Spring clutch green - 1
7 Spring clutch yellow - 1
7 Spring clutch blue - 1
COMMON PARTS KIT 2050542713 X
14 O-Ring 12.1x1.6 500963 1 X
16 O-Ring 29.1x1.6 - 1
17 Bearing ISO6002 2RZ 370733 3 X
18 Circlip ext - 1
19 Spacer - 1
20 Setscrew M4x6LG 209953 1 X

440933
Issue no : 12
Series : C
11/201620 / 68
CONTROL BLOCK
103862-A6
8
11 2
6
5
11
34
1
5
7
1
910
High Medium Low
Item Description Part Number Qty Wear
11 A6 simple control block 381193 1
O-RING KIT 2050542783 X
2 O-Ring 18.77x1.78 - 1
6 O-Ring 10.6x2.4 - 1
7 O-Ring 14.6x2.4 - 1
9 O-Ring 0.56" x 0.07" - 1
SMALL PARTS KIT 2050542793 X
1 Screw M5x30LG - 2
3 Return pin - 1
4 Valve spring - 1
5 Dowel pin - 2
8 Plug end stop - 1
10 Adaptor - 1