Ferno Arachnipod APOD-WINCH20M User manual

Ferno Australia | 11 Johnstone Road, Brendale QLD 4500 | [phone] | [e-mail] | FERNO.COM.AU ©FERNO AUSTRALIA / 00551 DEC 2021 | Page 1 of 4
Specications
DESIGNATION Winch for raising or lowering personnel or material
MATERIAL Polymer casing with 4.8 mm galvanised steel wire
LENGTH 20 metres
RATING Maximum lifting load per EN 1496: 135 kg
Maximum lifting load per Machinery Directive 2006/42/EC: 250 kg
STANDARDS EN 1496; Machinery Directive 2006/42/EC
PRODUCT LIFE 10 years from Date of Manufacture (DOM) provided the unit is used, maintained and stored according to instructions
and has not been subjected to extreme conditions or harsh environments.
WINCH
APOD-WINCH20M
APOD-FBA Fall Arrest Block Adaptor
is required to secure the winch
to the Arachnipod or Industripod
Series of tripods.
Glossary
Anchor / Anchorage Point
A secure point of attachment on a structure to which a fall-arrest
device may be connected.
Competent Person
A person who has, through a combination of training, education
and experience, acquired knowledge and skills enabling that
person to correctly perform a specied task.
WARNING
Warning safety alerts indicate a potentially hazardous sit-
uation that, if not avoided, could result in injury or death.
NOTICE
Notices emphasise important, but not hazard-related infor-
mation. Failure to follow Notices could result in product or
property damage.
Disclaimer
This manual contains general instructions for the use,
operation and care of this product. The instructions are not
all-inclusive. Safe and proper use of this product is solely at
the discretion of the user. Safety information is included as
a service to the user. All other safety measures taken by the
user should be within and under consideration of applicable
regulations and local protocol. Training on the proper use of
this product must be provided before using this product in
an actual situation.
Retain these instructions for future reference.
Include it with the product in the event of
transfer to new users. Additional copies are
available upon request from Ferno.
SAFETY INFORMATION
WINCH RETAINING PIN
R-CLIP

Ferno Australia | 11 Johnstone Road, Brendale QLD 4500 | [phone] | [e-mail] | FERNO.COM.AU ©FERNO AUSTRALIA / 00551 DEC 2021 | Page 2 of 4
Labels
Labels on the device provide important information including
product name and code, wire length, serial and batch number plus
the date of manufacture.
SAFETY INFORMATION
General Safety Instructions
Users must consult AS/NZS 1891.4 for selection, use,
maintenance and training requirements and be competent in
the use of equipment before beginning any tasks requiring its
use. Users must read and understand the following warnings:
1. Working at heights can be dangerous. If you use Ferno
equipment, you are responsible for learning and observing
safe techniques. Ferno Australia disclaims all liability for any
injury or loss arising from the use of this equipment when its
hardware, stitching or webbing is frayed, damaged or in any
way weakened by wear and tear.
2. This product is specically designed for height safety and
rescue purposes. It must not be used for other purposes.
3. The product must be regularly inspected and maintained in
accordance with the manufacturer’s recommendations and
withdrawn from use if the product is deemed to be unsuitable
for continued use by a competent person.
4. Do not make any alterations or additions to this product.
5. Secure your lanyard assembly to an anchorage point that allows
you to carry out work tasks while also minimising your free-fall
distance. The maximum allowable free-fall distance is 2m.
6. When making a connection to any point on a harness which
cannot be seen by the wearer, either make the connection
before donning the harness or have a second person make and
check the connection for the wearer.
7. Always ensure any connections to a harness are checked before
use.
8. Harnesses and lanyard assemblies should be removed from
service and destroyed if a fall has been sustained.
9. Ensure the product is compatible with other items when
assembled into a system. Other combinations and components
not meeting these standards should not be used as they may
compromise the safe operation of the system.
10. Ensure the Operator is in good physical and mental health and
is trained and competent in the use of the device. The Operator
must employ all relevant PPE for the job prior to commencement
of working at height. PPE may include, but is not limited to a
harness, lanyard, helmet, gloves and appropriate foot wear.
11. Ensure you have a rescue plan in place prior to working at height
or conned space. A rescue plan is mandatory and all operators
within the team must be aware of it prior to commencing work.
WARNING
• Do not use the APOD-WINCH20M beyond its specied
limitations, or for any purpose other than that for which it
is intended.
• Ensure the compatibility of equipment used within the
system. Dangers may arise when the safe function of any
one item of equipment is aected by or interferes with
the safe function of another.
• Do not use your APOD-WINCH20M if any parts are
missing.
Ferno Australia | 11 JOHNSTONE ROAD, BRENDALE, QLD 4500 | FERNO.COM.AU
WINCH
Users to be trained in the correct use of this product.
Inspect before and after each use.
Read and understand instructions before use.
MM/YYYY
XXXX
XXX

Ferno Australia | 11 Johnstone Road, Brendale QLD 4500 | [phone] | [e-mail] | FERNO.COM.AU ©FERNO AUSTRALIA / 00551 DEC 2021 | Page 3 of 4
INSTRUCTIONS FOR USE
Installing the Fall Arrest Block
Required Accessory: Fall Block Adaptor (APOD-FBA)
Using the Fall Arrest Block
To release the wire for setup purposes:
1. Fit the winch handle to the quick release spindle as identied
in Figure 5.
2. Rotate the handle anti-clockwise to disengage the winding
mechanism. Maintain pressure on the handle while pulling the
wire out. Releasing pressure on the handle will re-engage the
gear.
To use under normal load:
• Fit the winch handle to the main gear spindle as identied in
Figure 5.
• To lower, wind the handle clockwise.
• To raise, wind the handle anti-clockwise.
Before securing the APOD-WINCH20M to an Arachnipod or
Industripod Series of tripods (herein referred to as Industripod):
1. Lay the winch and the APOD-FBA Fall Block Adaptor (herein
referred to as the Adaptor) onto a ground sheet next to the
Arachnipod/Industripod.
2. Reel out several metres of wire and feed the connector and
wire through the pulley. Clip the connector/karabiner to the
Arachnipod/Industripod foot (Figure 1). Reinsert the pulley
retaining pin to keep the wire in place on the pulley wheel.
3. Extend the Arachnipod/Industripod to the desired working
height.
Installing the APOD-WINCH20M ARACHNIPOD
1. Attach the Adaptor to the:
a) ARACHNIPOD - Middle leg section (Figure 4)
a) INDUSTRIPOD Series - Top leg section (Figure 4)
and secure it to the leg with the supplied pins (Figure 2).
2. Insert the Winch into the Adaptor. Ensure the cutout Aon
the winch rear bracket ts over the welded pin Bat the base
of the Adaptor (Figure 3). Slot the winch retaining pin through
the Adaptor and winch, and keep it in place with the R-Clip.
Tip for Faster Set Up
Feed the Winch wire through the pulley head BEFORE extending
the Arachnipod or Industripod legs to working height.
1
2 3
4
5
Install to Arachnipod
middle leg section
Install to Industripod
top leg section
QUICK RELEASE SPINDLEMAIN GEAR SPINDLE

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4
Inspection
To maintain the safety and serviceability of this product, the
following inspections must be performed:
1. Operator Inspection
The operator shall inspect the product before and after each
use (See Pre-Use Check List). Refer any signs of deterioration
to a competent person for a decision on the safety and
serviceability of the product.
2. Periodic Inspection
A full periodic inspection shall be conducted every twelve
months (six months in marine conditions) by an Authorised
Service Agent. Use the checklist as a guide for determining
the condition of the product. Check for any sign of
contaminants such as oil, grease, paint, etc.
WARNING: If any part of an assembly is to be exposed to chemicals,
(eg. Cleaning materials or hazardous atmospheres) the user should
consult the manufacturer to determine whether the part is suitable
for continued use.
Periodic inspections shall be recorded in the product’s Inspection
and Maintenance log.
Inspect before each use
PRE-USE INSPECTION CHECKLIST
ATTACHMENT POINTS Any signs of distortion, rust or wear?
OUTER SHELL CASING
Any cracks, deformation, burns or signs of
corrosion?
Are screws and nuts in place and fully
tightened?
WIRE CABLE
(Wear gloves!)
Is the wire in good condition?
Does the entire length of the wire extend and
retract smoothly?
Are there any signs of abrasion or damage?
FALL INDICATOR Has the fall indicator been activated? If it has, do
not use and remove the product from service
CONNECTORS Do the levers move freely?
Do the connectors lock properly?
SUPPLIER
DESIGNATION WINCH FOR RAISING OR LOWERING PERSONNEL OR MATERIAL
MODEL/ITEM # APOD-WINCH20M MANUFACTURE DATE
SERIAL # PURCHASE DATE
BATCH # COMMISSIONED DATE
INSPECTION AND MAINTENANCE RECORD
DATE NAME DETAILS
GENERAL INSPECTION CHECK LIST
Fall Arrest Blocks
BLOCK HOUSING
Ensure casing bolts are tight
Missing parts, cracks or wear, physical damage?
Any unauthorised modications?
WIRE CABLE
(Wear Gloves!)
Ensure no kinks, cuts, needles or broken strands,
crushed, jammed or attened strands, signs of wire
fatigue
Signs of rust, pitting or corrosion
Signs of heat damage, torch burns, electric arc strikes
Overall deterioration, excessive outside wear
Cable extends and retracts smoothly
SNAP HOOKS &
KARABINERS
Distortion of hook or latch
Cracks or forging folds
Wear at swivels and latch pivot pin
Open rollers
Free movement of the latch over its full travel
Broken, weak or misplaced latch springs (compare if
possible with a new snap hook)
Maintenance
This product should be cleaned regularly to maintain its safety and
serviceability. Clean as indicated below.
1. After each use wipe down the product with a soft cloth or soft brush
to remove any dust or dirt. Do not use abrasive materials to clean
the product.
2. If the product is very dirty, carefully wash the casing with water
(maximum 50°C) using a neutral detergent. Air dry in a sheltered
position away from direct heat sources.
3. Store the product away from direct sunlight, excessive dust and
moisture and corrosive atmospheres.
INSPECTION & MAINTENANCE