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Ferrari California Instruction manual

Welcome to The California Workshop Manual at Ferrari
Publication Date: 31/12/2018
Disclaimer: Whilst every effort has been made to ensure the accuracy of this Workshop Manual, the
manufacturer(Ferrari) shall not in any circumstances be held responsible for any inaccuracy or the consequences
thereof. The manufacturer(Ferrari) reserves the right to vary specifications without notice in accordance with its
policy of continual product improvement.
Download workshop Manual as PDF
01.01 Consultation
Consulting the manual
The manual is divided into sections, with each section identified by a different letter.
Each section is divided into chapters, identified by the letter indicating the relative section followed by a
sequential number.
Each chapter is, in turn, divided into paragraphs, identified by the letter indicating the relative section, the
chapter number and a sequential number, separated from the former by a point.
This format is used for all references to chapters or paragraphs in other sections.
The chapter or paragraph containing the notes relative to a certain topic may be identified by consulting the
table of contents at the beginning of each section.
To illustrate the topic more clearly, the text is supplemented by illustrations in which the elements described
are hi
g
hli
g
hted and/or identified with numerical references.
01.02 Updates
Updates
The manual will be updated periodically to reflect modifications made to the vehicle and the production of
new versions.
ALWAYS read the Technical Notes as they may introduce more recently updated regulations and methods
than those in this manual.
01.03 Symbols
The safety symbols illustrated below are used to draw the attention of the operator to injury hazards, to
indicate operations which may entail a risk of damage to the vehicle, or to provide useful information for a
specific operation.
IMPORTANT
Failure to observe the instructions in this note may be dangerous and result in serious injury to the operator
and/or to persons in the vicinity.
IMPORTANT
Failure to observe the instructions in this note may result in irreparable damage to the vehicle and/or its
parts.
ENVIRONMENTAL SAFETY
This symbol indicates recommendations for environmental safety.
NOTE
Indicates a note of a generic nature providing the operator with useful information concerning the operation
being performed.
REFERENCE
Refers to the paragraph or chapter in which the relative operation is described.
01.04 Glossary
N2
Nitro
g
en
CO
Carbon Monoxide
CO2
Carbon Dioxide
NOx
Nitrogen Oxide
HC
H
y
drocarbons
Standard
Indicates reference value
Service limit
Indicates the limit value beyond which a part or coupling must be serviced to bring it back within the
prescribed tolerance ran
g
e
Right hand and/or left hand
The terms right hand and/or left hand indicate the right hand and/or left-hand side of the vehicle with respect
to the front of the vehicle
ABS
Anti Blockier System
A
BS prevents wheel lock-up under brakin
g
to maintain directional control over the vehicle.
A.C.
A
ir conditionin
g
ASR
Antriebs Schlupf Regelung
Wheelspin control under acceleration.
AVH
Automatic Vehicle Holding
Supplementary function of the electric parking brake (EPB):releases the brake shoes and brake pads at
different times. The result is optimised brake release behaviour, assistin
g
the driver.
CAN
Controller Area Network
Communication line between ECUs.
CST
Control Stability Traction
Stabilit
y
and traction control
DCT
Dual Clutch Transmission
Dual clutch transmission. Each of the two clutches is associated to a different part of the gearbox, with one
part en
g
a
g
in
g
even
g
ears and the other en
g
a
g
in
g
odd
g
ears.
E-DIFF
Electronic Differential
Electronically controlled differential integrated with the EF1-Trac traction control system.
EBD
Electronic Brake Force Distribution
Electronic brake force distribution s
y
stem.
ECU
Electronic Control Unit
Electronic control unit
EF1-TRAC
Traction control integrated with Hy-Kers system.
Excess torque produced by the engine is used by the Hy-Kers system to charge the high voltage battery. The
system is self-adaptive and calculates the maximum grip available by constantly monitoring the relative
speeds of the wheels.
EPB
Electric Parking Brake
Electric parking brake, with an electric motor actuating the rear brake shoes controlled by an electronic
control unit.
ESC
Electronic Stability Control
The ESC function is implemented b
y
the two s
y
stems: VDC and EF1-Trac
F1-Trac
Traction control system based on race technology.
The system is self-adaptive and calculates the maximum grip available by constantly monitoring the relative
speeds of the wheels.F1-Trac correlates real data against a vehicle dynamics model stored in the control
s
y
stem and optimises the behaviour of the vehicle b
y
controllin
g
en
g
ine torque deliver
y
.
FPB
Ferrari Brake Prefill
A system that eliminates the gap between the brake pads and discs by applying slight pressure to the brake
system as soon as the accelerator pedal is released when imminent braking is expected. The result is
improved brake response.
H
V
High Voltage
Hi
g
h volta
g
e electrical s
y
stem.
HVB
High Voltage Battery
480 Volt high voltage battery situated under the passenger compartment, which accumulates the energy
necessary to power the Hy-Kers hybrid system.
HPU
Hybrid Power Unit
Power unit of the H
y
-Kers h
y
brid s
y
stem, consistin
g
of a DC-DC inverter and converter.
LC
Launch Control
Performance start strate
gy
.
L
V
Low Voltage
Low volta
g
e electrical s
y
stem.
PTU
Power Transfer Unit
Transmission power unit.
RHT
Retractable Hard Top
Retractable hard top.
TPMS
Tyre Pressure Monitoring System
System monitoring the pressure and temperature of the vehicle's tyres. An ECU receives data transmitted by
special sensors installed on the interior of the wheel rims near the valves. Tyre pressure and temperature
information and the relative messa
g
es are displa
y
ed on the instrument panel.
V
DC
Vehicle Dynamic Control
Vehicle d
y
namics control usin
g
the brake s
y
stem and en
g
ine torque.
4WD
4 Wheel Drive
4 wheel drive s
y
stem.
02.01 Manual user
Manual use
r
This publication was produced by the FERRARI Technical Service Department as an informative support tool
to assist the operator in performing work on FERRARI cars.
This manual is intended for expert operators with sufficient knowledge and skill to carry out all maintenance
and repair operations for FERRARI cars correctly and safely.
Carrying out the aforementioned operations without the necessary knowledge and skills will cause damage to
the vehicle and ma
y
expose the operator and the user of the vehicle to dan
g
er.
02.02 Operating procedures
Operating procedures
The operator must observe the instructions and warnings given in the manual precisely and must not
implement inappropriate methods or tools, as this may constitute a risk to personal safety and
compromise the reliability of the vehicle.
In addition to the guided diagnostic system, that can be implemented using the FERRARI DEIS tester, each
section of the manual contains diagnostic procedures to identify malfunctions of the different components
in the vehicle.
Evaluating the impressions of the user is of vital importance, formulating appropriate questions to clearly
identify the symptoms of the problem.
Once the cause has been identified, plan the job by consulting the relative informative notes concerning the
tools necessary, the reference data for servicing and disassembly and reassembly procedures given in
the manual.
Following the methods described in this manual precisely for each job ensures the safety of the user and the
qualit
y
of the vehicle.
02.03 Using tools and spare parts
Using tools and original spare parts
FERRARI supplies workshops authorised to repair its vehicles with specific tools to ensure that repair work is
carried out correctly and safely.
Carrying out any work without using specific FERRARI tools, or using alternative tools, may cause damage to
relative component and/or system, voiding the warranty.
Always use original FERRARI spare parts, consulting the relative spare parts catalogue.
In addition to voiding the warranty, using non original components may damage the vehicle and expose the
user to danger.
02.04 Warranty
FERRARI guarantees its vehicles for 3 years from the date of delivery.
The warranty may be extended if required. For details, see the specific documents "Power brochure"
and "Power warranty handbook". For more information, contact the Ferrari Technical Service Department.
Carrying out any work without using specific FERRARI tools, or using alternative tools, may cause damage to
relative component and/or system, voiding the warranty. Always use original FERRARI spare parts,
consulting the relative spare parts catalogue. In addition to voiding the warranty, using non original
components may damage the vehicle and expose the user to danger.
During this period, the appropriate form must be filled out and the S.T. Schedule, which indicates the time
specified b
y
FERRARI for the operation, must be consulted for an
y
work on the vehicle.
02.05 Tightening torques
For the fastening of main vehicle components, Ferrari has defined three tolerance classes relative to the
rated torque value: The tolerance class is shown in the summary paragraphs concerning tightening
torques, at the be
g
innin
g
of each section and/or at the be
g
innin
g
of each para
g
raph.
A±5 %
B±10 %
C±20 %
Class
03.01 Personal protection
When performing regular maintenance or repairs on the vehicle, the operator must take all precautions
necessary to prevent injury and wear the appropriate personal protective equipment.
The personal protective equipment used must comply with applicable safety legislation and must be in
excellent condition.
Footwea
r
Wear safet
y
footwear at all times.
Gloves
Wear safety gloves when working with or near sharp or hot objects and when handling liquids that are
harmful to the skin.
Eyewea
r
Wear safety eyewear when working underneath the vehicle and when handling liquids that are harmful for the
e
y
es.
Ear plugs
Use safet
y
ear plu
g
s when workin
g
with the en
g
ine runnin
g
.
03.02 Hazards
As the vehicle is used, the components of the
exhaust system and the engine itself reach very
high temperatures and remain hot long after the
engine is switched off.
Always wear insulating gloves when handling these
components, or wait as long as necessary for the
components to cool.
Exhaust system and engine
Danger Precautions
After the vehicle is stopped with a warm engine, the
electric cooling system fans may activate without
warning.
Use particular caution when working near these
components.
Electric cooling fans
Danger Precautions
The petrol contained in the fuel tank and the entire
fuel system is highly flammable and, in certain
conditions, potentially explosive.
Smoking, sparks and naked flame must not be
allowed in the work area or the immediate vicinity.
Keep out of reach of children!
Always work in a well ventilated area.
Never dispose of petrol into the environment!
Petrol
Danger Precautions
Prolonged skin contact with used oil may cause
severe skin disease. Keep out of reach of children!
To prevent risks, always wear protective gloves
and/or wash any areas that have come into
contact with used oil thoroughly with soap and
water.
Never dispose of used oil into the environment!
Used oil
Danger Precautions
The fluid contained in the brake, clutch and power
steering systems is corrosive to plastic, rubber
and paintwork and is extremely harmful in the
event of contact with the eyes and skin.
In the event of contact, wash the affected area with
plenty of running water.
To prevent risks, always wear protective eyewear
and gloves.
Keep out of reach of children!
Never dispose of used hydraulic fluid into the
environment!
Hydraulic fluid
Danger Precautions
The cooling circuit contains fluid at high temperature
and pressure: contact with hot coolant may cause
severe burns. Coolant may cause irritation in the
event of skin contact and is poisonous if
swallowed.
Keep out of reach of children!
Never dispose of coolant into the environment!
Coolant
Danger Precautions
03.03 Dangerous emissions
The engine must be kept running for certain
maintenance procedures. Exhaust gases contain
carbon monoxide, a highly toxic gas which may
even cause death in the event of prolonged
inhalation.
Never run the engine in a closed space; preferably
work outdoors or use exhaust extraction systems.
The emissions control devices installed were
necessary in order for the vehicle to obtain type
approval allowing the vehicle to be driven legally
on public roads in compliance with emissions and
noise legislation. Removing or tampering with
these devices is prohibited by law.
Never puncture the exhaust silencers or remove any
of their internal elements. Never use the vehicle
with any of these devices removed.
Each of these devices bears a marking or label
indicating the type approval number obtained. Never replace any of the original devices with
devices without type approval. These devices
must also be kept in proper working order,
carrying out all the procedures indicated in the
maintenance schedule.
Exhaust gas
Danger Precautions
As the battery is charged, gases are released which
are potentially explosive in the event of contact
with sparks or naked flame.
Always charge the battery in a well ventilated area.
The battery also contains sulphuric acid as an
electrolyte, which may cause irritation in the event
of skin contact.
Always wear appropriate protective garments and a
face mask when handling electrolyte.
Battery
Danger Precautions
04.01 Label location
Label location
A-Assembly number label
B-Punched chassis number
C-Punched engine type and number
D-Chassis number
E-Gearbox type and number plate
F-Tyre pressure monitoring system identifier label
G-Antifreeze label
H-Expansion tank opening instructions label
I-Fuel label
K-VIN label (Vehicle Identification Number)
L-Paintwork label
M-Emissions control data label
N-'Do not install child seat on passenger seat' label
O-Airbag maintenance label
P-Airbag warning label
R-Label with instructions for placing luggage in luggage compartment
S-Labels with instructions for placing luggage in luggage compartment
T-Engine oil, gear oil and hydraulic clutch system fluid type label
U-Engine oil level check label
V-Radiator with antifreeze label
W-Stop&Start system warning labels (optional)
X-Mercury warning label
Y-Safety standard compliance label
Z-Tyre type and pressure label
04.02 Assembly number
Assembly numbe
r
A-Assembly number label

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