Fire Chief 500 User manual

1
Volume X
WoodandCoalBurningFurnace
Model500,700and1100
Owner’sManual
$995
Revised August 2003
Victorian Sales
1808 Larkin Williams Road
Fenton, MO 63026
Manufactured by:

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Congratulations!
You have selected the finest quality wood and coal burning furnace, manufactured with pride in the
USA.
Please take a few moments to carefully read the owner’s manual. By taking the time to familiarize
yourself with your new Fire Chief, you will be able to look forward to years of trouble-free, dependable
service. Installation
First: Check Local Codes. The installation must comply with all local rulings and requirements.
• This furnace must not be installed in trailers, modular or mobile homes.
• Always have a properly installed and functioning smoke detector installed in your
home.
• To prevent accidental injury, do not allow anyone who is unfamiliar with the
furnace to operate it.
• Spend time familiarizing yourself with your Fire Chief Furnace, especially the
different settings and the effect they have on burn patterns. It is impossible to state
how each setting will affect your furnace due to variations in settings, fuels and
temperatures.
Transportation Damages
Every effort has been made to insure that your Fire Chief will arrive in perfect condition. Any visible
damage should be noted on the freight bill at the time of delivery. If upon unpacking your Fire Chief
you find damage had occurred during transit, notify your supplier immediately. Your supplier will
advise you as to what actions must be taken to correct the problem.
Disclaimer Notice
The listed Btu rating of your new Fire Chief was obtained under ideal laboratory testing conditions.
The actual Btu output you experience may vary somewhat depending on the type, condition and mois-
ture of the fuel used; the damper adjustment; chimney type and other variable factors. Therefore, the
manufacturer disclaims any guarantee as to the Btu output or capacity of your unit.
Manufacturer’s Notice
Please be advised that we periodically make changes to improve our products. Therefore the informa-
tion in this manual may not be completely compatible with your Fire Chief.
ALWAYS KEEP YOUR WOOD COVERED YEAR ROUND.
DRY WOOD WILL PRODUCE MORE BTU OUTPUT
AND LONGER BURN TIMES.
THIS IS A WOOD AND COAL BURNING FURNACE
AND SHOULD NOT BE ALTERED IN ANY WAY!

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TT
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Table of Contentsable of Contents
able of Contentsable of Contents
able of Contents
Assembly Instructions .......................................................................................... 4
Furnace Components Placement......................................................................... 5
Installation Filter Box............................................................................................ 5
Parts Diagram ...................................................................................................... 6
Parts List .............................................................................................................. 7
Wiring Diagram .................................................................................................... 8
Installation of Optional Equipment ....................................................................... 9
Flue Recommendations ..................................................................................... 10
Specification/Location ........................................................................................ 11
Ducting/Fuel Requirements................................................................................ 12
Initial Firing/General Operations......................................................................... 13
General Operation.............................................................................................. 14
Ash Removal...................................................................................................... 14
Creosote Prevention........................................................................................... 15
Model and Serial Number Registration .............................................................. 15
Troubleshooting Guide ....................................................................................... 16
Warranty Information.......................................................................................... 22

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ASSEMBLYINSTRUCTIONS
Please review the parts diagram and list contained on pages 6 and 7 of this manual to be assured that
you have received all of the required components. If your inspection reveals a discrepancy, contact
your supplier for help.
NOTE: for your convenience your Fire Chief has been factory assembled and the electric wiring
harness is pre-wired. BLOWER AND FILTER HOUSING
1. Fasten the right and left side angle brackets to the circulation blower using 4 each 1/4" bolts and nuts.
2. Align main circulating blower into position at the rear of the furnace and bolt securely into place
using 4 each 1/4" bolts.
3. Attached forced draft motor to front of furnace using 3 each 1/4" bolts.
4. Position 3/8" conduit straps #32 to the pre-punched hole on the side of the unit as shown in the
diagram.
5. Fasten fan limit control #15 to the side shroud with 3 each #10 screws using pre-punched holes.
FILTER BOX ASSEMBLY
Note: Air filter not included with filter box; use filter 18" X 25" X 1".
Inspect the air filter regularly and for optimum performance, replace every 30 days.
1. Position filter box at rear of furnace. Cover rear distribution blower. Raise the filter box approxi-
mately 4" off of the floor. Tightly press filter box to the back of the furnace and use 6 each #8 self-
tapping screws to attach it to sides of furnace.
2. Run blower motor wires through the electrical conduit to the 3-speed switch (#34) and connect wires
as shown in the wiring diagram.
3. Attach the thermostat to the wall using #18 two thermostat wire (not included). It is recommended
that you locate the Fire Chief thermostat as near to the original gas or electric thermostat as possible
4. Examine the shaker grate assembly to verify that it has not loosened during transit. It should be
positioned to rest evenly on the bottom of the fire chamber. Adjust accordingly if necessary.
Align Blower with holes on back
side of furnace and firmly attach
with the screws provided.
Attach Blower to the left and right
mounting brackets.

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FIRE CHIEF FURNACEFIRE CHIEF FURNACE
FIRE CHIEF FURNACEFIRE CHIEF FURNACE
FIRE CHIEF FURNACE
Assemble the Filter Box using
the screws provided. NOTE:
the side with the 1" hole in the
corner must be mounted to the
right side of the unit.
Attach Fan Limit with
3 - #10 screws in the
holes provided.
Secure the flex conduit
to the side of the furnace
using the clip provided
(requires one screw).
Mount the Forced
Draft Blower with
3 - 1/4-20 X 1/2"
bolts provided.
Attach the Fan Center us-
ing the 4 screws provided
on the 4X4 Junction Box.
NOTE:follow thewiringdia-
gram on page 6.
Mount the 4X4
Junction Box with
2 - #10 screws
provided.
Attach Filter Box using
6 - #8 self-tapping
screws.
Attach conduit from 2X4
Junction Box to the right
sideofthe filterbox. Run
the blower wire thru the
conduit into the junction
box.

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Models 500,700,1100
Parts Diagram
4242
4242
42
5959
5959
59

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FIRE CHIEF PFIRE CHIEF P
FIRE CHIEF PFIRE CHIEF P
FIRE CHIEF P
ARTS LISTARTS LIST
ARTS LISTARTS LIST
ARTS LIST
ITEM # DESCRIPTION PART# QUANTITY
1 Firebox Assembly 1
2 Ash Door Assembly 1
3 Ash Pan Assembly 1
4 Rope Gasket for Ash Door 1/2" 25"
5 Blower Bracket (Right and Left) 1 ea
6 Circulation Blower Assembly 1
7 Forced Draft Blower 1
8 Fuel Door Assembly 1
9 Right Side Cabinet 1
10 Left Side Cabinet 1
12 Cabinet Top 1
13 Fuel Door Gasket 1/2" 45"
14 Knobs 3
15 Fan Limit 1
16 Slider Assembly 1
17 Spin Draft 1
18 Front Shaker Grate 1
19 Rear Shaker Grate 1
20 Rear Shaker Grate, 700 and 1100 1
21 Middle Shaker Grate 1
22 Front Grate Housing 1
23 Rear Grate Housing, 1100 1
24 Grate Housing, 700 and 1100 1
25 Middle Grate housing 1
26 Shaker Grate Handle 1
27 Front Cast Baffle 1
28 Rear Cast Baffle 1
29 Wall Thermostat 1
30 Firebrick - quantity by model: FC500, - 8; FC700 -12; FC1100 - 16
31 Shaker Grate Retainer 1
32 Ash Door Latch 1
33 Fuel Door Latch 1
34 3/8” Conduit to Draft Blower 1
35 Return Filter Box Assembly 1
36 3-Speed Blower Switch 1
37 Fan Relay Center 1
38 Smoke Curtain 1
40 Fuel Door Handle 1
41 Ash Door Handle 1
42 Slider Rod 1
43 4X4 Junction Box 1
46 4X2 Junction Box 1
47 Conduit Assembly 1
48 Conduit Assembly 1
49 12" Duct Collar 1
50 Conduit Strap 1
51 Hex Bolt, 5/16-18 X 2 3/4" 2
52 Hex Lock Nut, 5/16-18 2
53 Flat Washer, 9/16 ID 2
54 Hex Lock Nut, 5/16 2
55 Washer, 7/16 ID 2
56 Hex Bolt, 3/8 X 1 2
57 Hex Lock Nut, 5/16-18 1
58 Bolt 5/16-18 X 1 3/4 1
59 3-Speed Motor 1

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WIRING DIAGRAMWIRING DIAGRAM
WIRING DIAGRAMWIRING DIAGRAM
WIRING DIAGRAM

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Installation of Optional Equipment
BACK DRAFT DAMPER
OPTIONAL ACCESSORY PART # AMBD-12 Back Draft Damper
The Back Draft Damper may be installed in either a vertical or horizontal section of the
12" round hot air duct. It should be positioned as close to the plenum opening of the
Fire Chief as practical. Press the female end of the damper over the Fire Chief Furnace
collar or male end of the duct pipe. When properly positioned, the arrows on the air
flow decal point "away" from the Fire Chief Furnace.
NOTE: The back draft damper may cause the blower to cycle on and off frequently. If
this occurs, install a sheet metal screw inside of the damper to prevent the flapper from
closing completely. This will allow the heat to rise off of the furnace.
INSTALLING HOT WATER COIL
OPTIONAL ACCESSORY PART #TB-24S WATER COIL WITH HOLE SAW
1. Drill two one inch holes at the rear of the furnace just above the firebrick
using the template and hole saw provided in the Water Coil Kit.
2. Place one nut on each end of the water coil and thread each as far as they will go.
3. Open the loading door and insert the coil through the holes at the end of the firebox.
4. From the rear of the furnace, thread on the remaining two nuts and tighten securely.
5. Have a qualified plumber connect your domestic hot water pipe to the coil
with the appropriate fittings.
REAR WALL OF FIREBOX
DOMESTIC HOT
WATER COIL
TURN INSIDE NUTS UP
TO END OF THREADS
HORIZONTAL INSTALLATION VERTICAL INSTALLATION
NOTE: Position so that air
flow will open damper from
bottom.
NOTE: Position so that air
flow will open damper in the
direction of duct work
SHEET
METAL
SCREW

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Flue RecommendaFlue Recommenda
Flue RecommendaFlue Recommenda
Flue Recommendationstions
tionstions
tions
The termination cap should be
designed to inhibit down-draft-
ing without restricting the ex-
haust discharge. Chimney experts have determined that the flue ter-
mination should be at least 2' above the highest
portion of the roof that is within a 10' radius of the
flue.
The diameter of the chimney stack
should be consistent throughout its en-
tire length.
Thechimneystack shouldhavea built inair tight
cleanout. WARNING: Donotoperate withclean
out uncapped.
The flue size should be at least as large
as the exhaust stack on the furnace, but
not more than twice it’s size.
USE
CLASS "A" FLUE
ONLY

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SPECIFICATIONS:
Laboratory testing has proven that a central solid fuel furnace provides the most viable solution to the
on going problem of homeowner utility dependence. In consideration of this fact, the Fire Chief has
been engineered to accommodate the heating requirements of the average sized home, even during
winter’s coldest months. It is constructed with high grade, heavy gauge steel and is continually welded
to assure the utmost in structural strength. In addition, the heat exchanger is lined with firebrick to
ensure many years of energy efficient service. The design of the secondary combustion chamber in-
creases fuel efficiency by creating a “secondary burn” of smoke and wood gases before they are vented
up the chimney. The cast iron doors are custom fitted to provide an air tight seal, greatly extending the
burn time and insuring maximum efficiency in fuel consumption. The heavy gauge cast iron shaker
grate, designed for maximum heat transfer, features wrap around sides which aid in convenient ash
removal and reduces maintenance.
For total comfort and convenience, we added a thermostatically controlled draft and circulation blower
system. These fully automatic components furnish rapid heat disbursement to your home, minimizing
recovery time when the thermostat demands heat.
We have incorporated all of these features as standard equipment, thereby offering you the most effi-
cient, durable and affordable appliance possible.
LOCATION AND INSTALLATION:
NOTE: Before beginning your installation, consult with proper local authorities regarding local
codes governing all such applications and installations.
DO NOT connect your Fire Chief Wood and Coal Furnace to any flue that services ANY other appli-
ance. Your Fire Chief Wood and Coal Furnace must be placed on a non-combustible floor and position
it as close to the chimney as possible.
Recommendation:
We recommend the purchase of Chimfex™Dry Chemical Flue Fire Extinguisher. These are readily
available at most stove shops and hardware stores. Smoke detectors should be installed on all levels of
your home. Finally, we recommend installing a fire extinguisher within the furnace room or area.
FLUE TYPE AND RECOMMENDATION:
Safety requirements demand that your Fire Chief be connected to "ClassA"AllFuel ChimneyONLY.
By definition, "ClassA" refers to either a flue lined masonry chimney or all fuel factory built chimney.
Although experts have expressed differing opinions as to which system is superior, we feel it is a matter
of what you find most suitable. Regardless of your choice of flue type, it must be a minimum of 6"
diameter for the Models 500 and 700 and a minimum of 8" diameter for the 1100. In order to create
the most efficient draft, the flue size should not exceed 12 inches with a minimum of .08 inches water
column of draft. The stove pipe required to connect your furnace to the flue should be a minimum of 24
gauge thickness. NEVERUSEGALVANIZED PIPE. Horizontal run should not exceed five feet and
should have a minimum rise of two inches per foot. No installation should have more than two elbows
and that a 45° elbow is preferable to a 90° elbow. As a safety precaution, all pipe sections should be
fastened together with a minimum of three sheet metal screws. For your convenience, the male ends of
the pipe should point toward the furnace to form drip-free connections, thereby reducing the possibility

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of creosote leakage from the joints. Installing a heat reclaimer in the pipe is not recommended because
it reduces the stack temperature thus causing creosote formation. Finally, we recommend installing a
manually operated cast iron damper in the stove pipe, between the furnace and the chimney flue. The
addition of the damper will greatly assist you in regulating your fire and achieving optimum results.
Always install a tee with clean-out cap to the flue outlet on the back of the furnace. This allows for easy
clean-out of the flue.
WARNING
• NEVER use galvanized pipe in your flue connection - it produces poisonous gases when subjected to
extreme temperatures.
• USE only “Class A” Masonry or manufactured “Class A” All Fuel Chimney for your Fire Chief.
• INSPECT flues periodically for structural integrity.
• CLEAN the flue regularly to prevent creosote accumulation.
• NEVER leave the ash pan in your Fire Chief during operation.
FORCED HOT AIR CIRCULATION:
The plenum size of your Fire Chief must not be reduced to less than 12" (twelve inches) and must
provide a minimum of eighteen inches between the top of your Fire Chief and the main trunk connec-
tion.
The furnace must maintain the following clearances to combustibles: (all measurements are in inches)
Heat Plenum 3"; Chimney Connector 18"; Front 36"; Rear 31"; Side 12"; Main Furnace 12".
These tolerances are minimums and should be strictly adhered to because should a power outage occur,
a dangerous level of heat accumulation may develop.
DUCT RUNS:
Duct work should be designed so the external static pressure does not exceed .02 water column inches
while developing air velocities of 600 feet to 1,000 feet per minute in the main trunk duct and 400 feet
to 600 feet per minute at the registers. The heat outlet area should never be less than 12" round. The
Fire Chief MUST be installed with a cold air return system. The system should be a minimum of 10%
larger than the heat outlet to readily transfer the cold air back to the furnace.
FUEL RECOMMENDATIONS:
We advise using only seasoned hard woods in your Fire Chief rather than highly rosined wood such as
pine. Firewood should be cut at least one full season prior to the time of its intended use. Firewood
should be stacked in order to provide a free flow of air between the logs, thus allowing more rapid
seasoning. If wood is to be store outside, it should be completely covered year round to protect it from
moisture and exposure to the elements.
WARNING
NEVER fuel your Fire Chief with wet, unseasoned wood or wood that has been exposed to a recent
rainfall. Burning wood with a high moisture content will cause a rapid accumulation of hazardous
creosote, which has been proven to be the most common cause of flue fires.
NEVER burn plastics, any wood product containing glue, paraffin or those treated with chemical pre-
servatives in your Fire Chief. The combustion of these substances may release harmful, toxic gases.

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DANGER
Due to the risk of uncontrollable fire or explosion DO NOT attempt to use gasoline, flammable liquids,
refuse oil or garbage as an agent of combustion your Fire Chief.
PERFORMANCE OF FIRE CHIEF FURNACE:
Your new Fire Chief is classified as having airtight construction. This type of design should enable you
to experience. An average fire time of between six and eight hours per full load of fuel. However,
abnormally cold weather may reduce the fire time somewhat; therefore if your fire cycle is significantly
less, for instance two to four hours, you are over-firing your Fire Chief. This type of occurrence usually
symptomatic of heat demands in excess of furnace capacity. Contact an authorized professional to
determine if your Fire Chief has been improperly sized for your home.
NOTE:
OVER-FIRING OR DELIBERATE ABUSE CAN READILY BE ASCERTAINED UPON
INSPECTION AND WILL VOID YOUR WARRANTY.
FIRING YOUR FIRE CHIEF FURNACE:
First adjust the thermostat to a setting that is higher than the present temperature of your home, turn the
manual switch on the draft blower to the "ON" position. Next, remove the ash pan from your Fire
Chief, close the ash door, adjust the spin draft and the cast iron flue damper to a fully opened position
and pull the by-pass rod out. Crumple a few large sheets of newspaper and place them on the grate.
Layer several small pieces of dry kindling or firewood on top of the paper, light the paper and close the
fuel door.
It will take about forty minutes to establish a bed of hot embers. When you have achieved the hot
ember bed, add larger pieces of firewood and push the by-pass rod all of the way in. Within thirty to
forty minutes, adjust the spin draft and the damper to obtain optimum performance. Finally adjust
the wall thermostat to a comfortable setting.
NOTE:
Your new Fire Chief is capable of producing a very high output of Btu’s. Do not fuel your furnace to
capacity upon initial firing. Instead we recommend becoming thoroughly familiar with your Fire Chief
before operating at full capacity.
The new steel and metal components in the furnace may have a protective coating or paint on the
surface which could produce an odor during the break-in period. Adequate ventilation within the home
and furnace room or area is recommended during the initial firing and break-in period to accommodate
this possibility.
Caution:
• DO NOT operate your Fire Chief with the Fuel or Ash Door OPEN.
•DO NOT operate your Fire Chief with the Fuel By-pass Rod OPEN, the handle must be pushed all of
the way IN except when refueling.
•DO NOT leave the Ash Pan inside your Fire Chief during operation.

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General Operation:
Always pull the By-pass Rod all the way "OUT" before opening the fuel door.
When opening the fuel door during operation, wait ten seconds after releasing the first latch, then
proceed to the fully open position. The dual latch system has been incorporated as a safety feature
designed to eliminate the possibility of gaseous ignition. Laboratory testing has determined that when
incomplete combustion occurs the partially spent fuel sometimes concentrates large amounts of poten-
tially hazardous gases within the fire chamber. If the door is opened suddenly under these conditions,
the oxygen may combine with these gases and cause ignition referred to as backflash.. Use EXTREME
CAUTION when opening the loading door.
When reloading a Fire Chief, spread the embers evenly over the grate. Place smaller pieces of wood or
coal on the hot embers and layer larger pieces on top of them. Finally, due to the wide variety of
temperature ranges during the winter, you may experience periods when it is not necessary to fully load
the fire chamber in order to maintain an overnight burn. Your Fire Chief will operate at the highest
efficiency by adding fuel in amounts to maintain comfortable temperatures in your home.
WARNING:
In the event of a chimney fire, take the following actions immediately:
1. Activate and toss a ChimFex™ Dry Chemical Flue Fire Extinguisher into the Fire Chamber.
2. Close the Ash Door, Fuel Door and Spin Draft.
3. Alert the ENTIRE household and prepare to evacuate if necessary.
4. Call your local Fire Department.
ASH REMOVAL:
In order to remove ashes from your Fire Chief, open the Ash Door and slide the Ash Pan to the
rear of the furnace. Remove the Ash Pan from the furnace and dump the ashes into an AIRTIGHT
METAL container. HOT ashes must always be placed into an airtight metal container.Always place
this metal container on a NON-COMBUSTIBLE surface. Emptying hot ashes into a combustible con-
tainer is an extreme fire hazard.
NOTE:
1. As previously mentioned, the Ash Pan should be removed from your Fire Chief during operation.
We recommend this precautionary measure because if the Ash Pan is allowed to remain inside the
furnace during operation, it will become dangerously hot to touch and block the flow of air under the
grates.
2. We advise removing ashes at least once a day or as often as necessary to ensure that the ashes never
accumulate to the level of the grates. If ash build-up is allowed at the grate level, it will cause prema-
ture failure of the grates, voiding the warranty on the grates. Unacceptably high temperatures will
result because the ashes have restricted the flow of cooling air beneath the grate. This flow of air was
designed to not only cool the grates, but to also provide the combustion chamber with warmed air for
combustion. If the ash level is improperly maintained the fire box will be starved for combustion air,
greatly reducing the efficiency and heating capability of your Fire Chief.
3. Wood ash is an especially potent fertilizer.

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CREOSOTE PREVENTION
1. To help prevent the formation of creosote within the flue, ALWAYS BURN DRY SEASONED
WOOD. Dry wood burns hotter, allowing flue gases to maintain temperatures above 212°F which
should prevent the formation of creosote in the flue. If the flue gas temperature falls below 212°F,
condensation occurs causing the formation and accumulation of creosote within the flue.
As an added precaution, periodic flue inspections are recommended during the heating season to deter-
mine if creosote formation has occurred. For safety and efficiency, it is recommended that the venting
system be inspected and cleaned prior to each heating season.
Always keep your wood covered year round.
Dry wood will produce more Btu output
and a longer burn time.
For your convenience, you may which to record the following information:
Fire ChiefModelNumber: ______________________________________________________
Purchase Date: ______________________________________________________________
Serial Number: ______________________________________________________________
Dealer where purchased: ______________________________________________________
Additional Service Information: ________________________________________________
__________________________________________________________________________________________________
_____________________________________________________________________________

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TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
PROBLEM
1. Bugs found in wood.
2. Draft Blower will not run.
NOTE: Please verify switch is
in the "ON" position.
3. Draft blower runs continu-
ously.
4. Circulation blower will not
turn on.
SUGGESTED REMEDY
Inspect the wood for obvious signs
of insect infestation such as burrows
or holes and avoid using if possible.
Do not store indoors.
Replace toggle switch.
This can be checked by turning the
thermostat to a temperature setting
that is higher than the temperature
in your home. If the draft blower
doesnot operate, the thermostat may
be defective. Replace if necessary.
Replace fan relay switch.
Replace draft motor.
Review wiring diagram. If wired
correctly, seek professional
assistance.
Checkbyturningindicatorto a lower
setting than the temperature in your
home. If the draft blower continues
to run, the thermostat may be defec-
tive. Replace if
necessary.
Check for defective wiring.
Replace fan relay center.
Havea professional heating contrac-
tor determine the proper size unit
and insulation factor of your home.
Check by moving "ON" position in-
dicator to temperature position
where the blower should turn on. If
the blower fails to run, replace the
fan limit.
PROBABLE CAUSE
• Wood has rotted or has been laying
aroundforanextendedperiodoftime.
• Defective toggle switch on draft
blower.
• Defective wall thermostat.
• Defective fan relay.
• Defective draft motor.
• Improper wiring.
• Defective wall thermostat.
• Thermostat wire is short cir-
cuited.
• Defective fan in relay center.
• Home is not being supplied with a
sufficient amount of heat to satisfy
the wall thermostat.
• Defective fan limit control.

17
6. Circulation blower vibrates
during operation.
7. Odor detected in home
during initial firing.
PROBABLE CAUSE
• Defective Blower.
• Improper wiring.
• "OFF" setting on fan limit
control is low.
• Defective fan limit.
• Improper wiring.
• Screw on squirrel cage is not
tight.
• Balance weights on squirrel cage
have become dislocated.
• Defective main bearings
• Thereisanoilyfilmthatremained
on the steel after the manufacturing
process. Firing the unit has raised
the temperature of the firebox to a
level that
SUGGESTED REMEDY
Contact your supplier for replace-
ment.
Review wiring diagram. If wired cor-
rectly, seek professional assistance.
Remove cover on fan limit and check
for the proper setting. The point in-
dicators should be set at 100° "OFF"
and 150° "ON". DO NOT attempt to
adjust the fan limit by manually ad-
justing the dial.
Check by moving "ON" or "OFF"
point indicator to a temperature posi-
tion where blower should turn off. If
the blower continues to run, replace
the limit.
Review wiring diagram. If unit is
wired correctly, seek professional
assistance.
Check squirrel cage alignment and
position so that it does not drag on
the housing during rotation; then
tighten the screw sufficiently to fas-
ten the squirrel cage securely to the
shaft.
You may attempt to adjusttheweights
yourself to obtain an acceptable bal-
ance. If you are unsuccessful, con-
tact your supplier.
Return the blower to your supplier
for replacement.
This odor should disappear after a
few hours of usage.
PROBLEM
4. Circulation blower . . .
CONTINUED
5. Circulation blower runs
continuously.
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING

18
PROBABLE CAUSE
• is sufficient to vaporize the
residue.
• Unit is not connected to return air
and is drawing smoke fumes from the
flue.
• Excessively long run of stove pipe
from furnace to flue.
• Too many elbows.
• Insufficient flue size.
• Cast iron damper in "CLOSED"
position.
• Flue has a cold spot which inhibits
exhaust discharge from rising prop-
erly. This symptom may occur in fac-
tory built flues because the insulation
has settled or a seam has ruptured. In
masonry flues, mortar loss may be
causing the aspiration of cooler out-
side air into the stack.
• There is an obstruction outside the
chimney, such as a tree.
• Flue is located to close to the peak
of the roof or does not rise above it to
provide the proper draft.
SUGGESTED REMEDY
Connect to return air duct system.
Relocate the furnace so that the hori-
zontal run does not exceed five feet
(5’) and has a two inch (2")
rise per foot.
The run should not contain more
than two (2) elbows.
Replace with a larger flue providing
a minimum of fifty square inches of
draft area but not more than 100
square inches of draft area. If flue is
withinthesespecifications,checkthe
draft with a gauge. Your flue should
provide a minimum of .08 water
column inches.
Open damper.
Check entire flue for structural in-
tegrity and leakage. Correct or re-
pair as needed.
Remove obstruction.
Relocate flue termination or
increase height as required.
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
PROBLEM
7. Odor detected . . .
CONTINUED
8. Smoke from the fire chamber
is puffing back through forced
draft motor.
9. Down draft on chimney caused
by one or more of the following:

19
PROBLEM
10. Excessive smoke discharge
from fuel door during reloading.
11. Flames discharging from
fuel door during reloading.
PROBABLE CAUSE
• Flue is located too close to another
building.
• Obstruction in chimney.
• Excessive ash accumulation.
• Exhaust by-pass rod in
"CLOSED" position.
• Cast iron damper in "CLOSED"
position.
• Excessively long stove pipe run
from furnace flue.
• Too many elbows.
• Insufficient draft.
• Obstructed flue or clogged chim-
ney cap.
• Excessive smoke accumulation.
• Opening the door has provided ad-
ditional oxygen which has ignited ac-
cumulated gases from partially spent
fuel.
• Cast iron damper in "CLOSED"
position.
• Insufficient natural draft or an
obstruction in the flue system.
• Fire chamber filled to capacity with
unburned fuel.
SUGGESTED REMEDY
Relocate Flue termination.
Checkentirechimneysysteminclud-
ing stove pipe run. Utilize chimney
cleaning device to remove any for-
eign matter.
Remove if necessary..
Always pull the exhaust by-pass rod
completely forward before opening
the loading door.
Open damper.
SEE #8
SEE #8
SEE #8
SEE #9
SEE #9
Alwaysopen the door cautiously and
allow the safety latch system to per-
form its designed function of con-
taining ignite gases within the fire
chamber.
Open damper.
SEE #8 AND #9
Do not attempt to overload furnace.
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20
PROBLEM
12. Excessive dirt accumula-
tion surrounding air registers in
the home.
13. Home does not achieve
comfortable temperature.
14. Rapid accumulation of
creosote in furnace and flue.
PROBABLE CAUSE
• Smoke discharge from
loading door during reloading
• Furnace is not connected to
return air duct and is drawing
dirtfrom furnace room floor and
disbursing through the home.
• Improper connection to
existing furnace.
• Improperly sized ducting.
• Excessive dirt accumulation
in air filter.
• Combustion chamber not re-
ceiving an adequate amount of
oxygen.
• Inadequate insulation in the
home.
• Your furnace is of inad-
equate size for you home.
• Fueling furnace with wet or
unseasoned wood.
SUGGESTED REMEDY
Always pull exhaust by-pass rod
completely forward before opening
loading door.
Connect to return air duct system.
Check for proper draft with gauge.
If inadequate see #8.
Refer to information in the manual
relating to the proper installation pro-
cedures or contact your local heating
and cooling contractor.
Refer to information in the manual
relating to proper ducting procedures
or consult your local heating and
cooling contractor.
Check and replace filter if neces-
sary.
Furnace room may be too airtight.
We recommend installing an aperture
to the outside consisting of a mini-
mum of twelve square inches or 4”
round.
Provide additional insulation.
Consult a professional heating and
cooling contractor to determine cor-
rect sizing.
Completely avoid using if at all pos-
sible. Ifcircumstancesnecessitatethe
use of wet or unseasoned wood, then
fuel the furnace with smaller loads.
Thiswillcallforthethermostattocall
for heat more often, which will ini-
tiate the running of the draft blower.
Consequently, the fires will be hot-
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