Fireye BurnerLogiX YB110 User manual

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DESCRIPTION
The Fireye®BurnerLogix™ System is a microprocessor based burner management control system
designed to provide the proper burner sequencing, ignition and flame monitoring protection on auto-
matically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating con-
trols, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe
burner operation. Through SMART LED’S, the control provides current operating status and lockout
information in the event of a safety shutdown. Optional VFD and LCD displays are available that
may be either plugged in or mounted remotely to give full language descriptors of current status and
diagnostic lockout information. Refer to BurnerLogix PROGRAMMER SELECTION later in this
document for the various combinations of programmer and display modules.
A complete BurnerLogix system includes the YB110 (YB230) chassis equipped with the type of
flame amplifier required for the application, appropriate flame detector, plug-in programmer mod-
ule, wiring base and optional alpha-numeric display. Interchangeable programmer modules allow for
complete versatility in selection of function, timing and flame failure response times.
The optional alpha-numeric display has 2 lines by 16 characters per line. It is available in either vac-
uum fluorescent or liquid crystal formats. The advantage of VFD is high brightness and extended
temperature range down to –40°F. Both displays contain a fully functional keypad. You can easily
scroll through the various menus to view the current operating status, review programmer configura-
tion, and lockout history. When mounted remotely, the displays provide NEMA 4x(IP66) protection.
An advantage of the BurnerLogix control family is the ability to set many of the operating parame-
ters associated with proper and reliable burner operation allowing inventory of various programmer
types to be kept to a minimum.
The YB110 (YB230) is a chassis/flame amplifier module complete with mounting screws and blank
display module. The display module (BLV512 (vfd) or BLL510 (lcd)), if required, must be ordered
separately. Interchangeable YP programmer modules allow for complete versatility in selection of
control function, timing, and flame scanning means. Functions such as pre-purge time, recycling or
non-recycling interlocks, high fire proving interlock, and trial for ignition timing of the pilot and
main flame are determined by the programmer module. The BurnerLogix system can be used with
ultra-violet, auto-check infrared, flame rod, self-check ultra-violet flame scanners or direct coupled
integrated scanners by choosing the proper chassis/flame amplifier module.
YB110/YB230 FIREYE®
BurnerLogiX™
MICROPROCESSOR-BASED
INTEGRATED BURNER
MANAGEMENT CONTROL
BL-1001
August 7, 2018
APPROVED

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Wiring bases for the BurnerLogix control are available pre-wired with 4 foot (1.2m) lead wires color
coded and marked for easy installation or with an integral terminal block capable of a accepting up to
2 X 14 AWG wires. The wiring base terminal block is available with knockouts for conduit or open
ended for cabinet mounting. The pigtail wiring base is 4" X 5" (101.6mm x 127mm) and the terminal
block wiring base is 4" X 7" (101.6mm x 177.8mm).
Additional functions of the BurnerLogix system include:
•A non-volatile memory allows the control to remember its history and present position even
when power is interrupted.
•A consistent flame signal read-out via display module or 4-20 mA output.
•Read-out of main fuel operational hours and complete cycles via display module.
•Modbus communications via RS485 multi-drop link.
•Proof of fuel valve closure during the off cycle.
•Burn-in time of program parameters occurs after 8 hours of main valve on time.
•A run/check switch allows the operator to stop the program sequence in any of four
different positions (Purge, PTFI, MTFI or Auto).
•Remote Display mounting with NEMA 4 protection.
•Remote Reset.
•Programmable communication baud rate allows for DCS compatibility.
•Keypad selectable language readout.
•Revert to pilot can increase burner turn down.
•Additional terminals provided for applications requiring additional inputs and outputs.
CAUTION: While programmers are mechanically interchangeable in that they mate with a
common chassis/amplifier module, you must select the correct model for your application.
Inappropriate application of a control can result in an unsafe condition hazardous to life
and property. Selection of a control for a particular application must be made by a compe-
tent professional, such as a boiler/burner service technician licensed by a state or other gov-
ernment agency.
NOTICE: This equipment generates and can radiate radio frequency energy, and if not
installed and used in accordance with the instruction manual may cause interference to
radio communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment. Operation of this equipment in a residential area may cause interference in
which case the user, at his own expense, will be required to take whatever measures which
may be required to correct the interference.

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TABLE OF CONTENTS
BURNERLOGIX SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PART NUMBERS ANDAPPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WIRING BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PTFI*MTFI TIMINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LED INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
REPLACEABLE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SETTING PROGRAMMER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
KEYPAD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PROGRAM SET UP SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TO VIEWAND MODIFY A PROGRAMMABLE PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FLAME SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSTALLATION - UV SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
OPERATION — 45UV5 & 55UV5 SELF-CHECKING UV SCANNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
WIRING - UV SCANNERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
INSTALLATION—INFRARED SCANNER TYPE 48PT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
OPERATION - IR LEARN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
INSTALLATION - 69ND1 FLAME ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
INSTALLATION - 85 SERIES PHOENIX SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
INSTALLATION - 95 SERIES INSIGHT SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SYSTEM INFO SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
YP100 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
START-UP (NORMAL CYCLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
YP200 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
YP300 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
YP138 PROGRAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
LOCKOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SAFETY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DIAGNOSTIC MESSAGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
RESETTING THE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
LOCKOUT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
LOCKOUT HISTORY SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
COMMUNICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
MESSAGE FORMAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
MODBUS MESSAGE TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
INPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
EXPLANATION OF LOGSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
BURNERLOGIX MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
INTERLOCK ANNUNCIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
OPERATIONAL FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4-20 mA TEST JACKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CHECK-RUN SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
OPERATIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TEST CHECKOUT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SUGGESTED GROUNDING RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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Table of Figures
FIGURE 1. BURNERLOGIX ORDERING INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FIGURE 2. WIRING BASE DETAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FIGURE 3. YP110 PROGRAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FIGURE 4. KEYPAD DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FIGURE 5. BURNERLOGIX MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FIGURE 6. MAIN MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FIGURE 7. FLAME SCANNERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FIGURE 8. AIMING YOUR SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 24
FIGURE 9. TYPICAL SCANNER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FIGURE 10. UV SELF CHECK SCANNER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
FIGURE 11. SCANNER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIGURE 12. PHOENIX WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FIGURE 13. BURNERLOGIX TYB110DC/YB230DC WITH 85UVF4-1QDWR SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FIGURE 14. INSIGHT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FIGURE 15. CONNECT BURNERLOGIX & INSIGHT I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIGURE 16. SYSTEM INFO SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FIGURE 17. YP100 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FIGURE 18. YP200 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
FIGURE 19. YP300 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
FIGURE 20. BURNERLOGIX WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
FIGURE 21. YP300 WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FIGURE 22. YP138 WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FIGURE 23. LOCKOUT HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FIGURE 24. BOTTOM VIEW COMMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FIGURE 25. DEFAULT WIRING FOR YZ300 INTERLOCK ANNUNCIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FIGURE 26. BOTTOM VIEW 4-20 mA JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FIGURE 27. TEST JACKS (4-20 mA) VS. FLAME STRENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FIGURE 28. CHECK RUN SWITHCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FIGURE 29. PILOT FLAME TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Table of Tables
Table 1: OPERATING TEMPERATURE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2: LOAD RATINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 3: AGENCYAPPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4: APPLICABLE BULLETINS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5: ORDERING INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 6: PROGRAMMER MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 7: BURNERLOGIX DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 8: BURNERLOGIX WIRING BASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 9: BURNERLOGIX ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 10: SCANNER SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 11: PRE-WIRED WIRING BASE, P/N 60-2810-1 (shown for 120 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 12: BURNERLOGIX PROGRAMMER SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 13: PTFI & MTFI TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 14: LED INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 15: MODIFIABLE PARAMETERS LOCATED IN PROGRAM SETUP MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 16: PHOENIX SCANNER CABLE COLOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 17: DIAGNOSTIC MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Table 18: LED CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 19: MESSAGE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 20: MODBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 21: MODBUS MESSAGE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table 22: INPUTS AND OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table 23: YZ300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 24: LOGSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Table 25: BURNERLOGIX MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 26: DIAGNOSTIC MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 27: ANNUNCIATOR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5
®
..BURNERLOGIX SPECIFICATIONS
Supply Voltage:
YB110 120 VAC (+10%, -15%) 50/60 Hz
YB230 230 VAC (+10%, -15%) 50/60 Hz
Power Consumption:
25 VA
Temperature Rating:
-40°C (-40°F) to +60°C (140°F)
Protection Category:
YB110 (YB230) control NEMA 1 (IP01)
Display, remote mounted NEMA 4X (IP66)
Unit Dimensions:
Wiring base 60-2810-1 - 4.0" (101 mm) W x 5.0" (127mm) H
Wiring base 60-2812-1, 60-2814-1 - 4.0" (101 mm) W x 7.0" (178 mm) H
Shipping Weight:
YB110 (YB230) Approx. 3.2 lbs. (1.45kg)
Table 1: OPERATING TEMPERATURE LIMITS
CONTROL MAXIMUM MINIMUM
YB110, YB230 140°F 60°C -40°F -40°C
YP Programmers 140°F 60°C -40°F -40°C
BLV512, VFD Display 140°F 60°C -40°F -40°C
BLL510, LCD Display 140°F 60°C -4°F -20°C
Scanner UV1A, UV2, UV8A, UV90, 45UV3 200°F 93°C -40°F -40°C
45UV5-1005, 45UV5-1105
45UV5-1007, 45UV5-1009
55UV5-1007, 55UV5-1009
200°F 93°C -40°F -40°C
48PT2 140°F 60°C -40°F -40°C
Flame Rod (Tip 2460°F) 1500°F 816°C -40°F -40°C
Humidity: 90% R.H. (Non-condensing)
Phoenix 85 Series 150°F 65°C -40°F -40°C
InSight 95 Series 150°F 65°C -40°F -40°C

6

Table 2: LOAD RATINGS
Combination of fuel and igniter terminals
Composition of each combination
Maximum connected load must not exceed 2000 VA
ELECTRICAL RATINGS
VA ratings (not specified as pilot duty) permit the connection of transformers and similar devices
whose inrush current is approximately the same as their running current.
VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total oper-
ating load does not exceed the published rating and whose total inrush current does not exceed 10
times the rating.
Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be added
to a motor load provided the total load does not exceed the published rating.
Terminal Typical Load A. Maximum Rating
@120V-50/60 Hz
B. Maximum Rating
@230V-50/60 Hz
C. Alternate Rating
M Burner/Blower Motor 9.8 F.L.A. *
58 L.R.A.
4.0 F.L.A. *
20 L.R.A.
240 VA Pilot Duty
(Motor Starter Coil)
10-11-12-X Modulator 125 VA Pilot Duty
A Alarm 50 VA Pilot Duty
Terminal ratings may be selected from either column A or C for 120 VAC or from either column B or C for 30 VAC:
(select the rating from the column which best applies to the connected load on that terminal).
* F.L.A. = full load amps; L.R.A = locked rotor amps
Combination No. Pilot Fuel
Trm 6
Main
Trm 7
Ignition
Trm 5
Delayed Valve
Trm W
1C E No Load No Load
2B E No Load No Load
3No Load E No Load B
4E E A No Load
5No Load E A E
6D E A No Load
7DDAD
8No Load D A No Load
AB C D E
4.5A Ignition
@120 VAC
50 VA Pilot Duty
plus 4.5A ignition@
120 VAC
180 VA Ignition plus
motor valves with: 660
VA inrush, 360 VA
open, 250 VA hold.
2A Pilot Duty
@120 VAC
65 VA Pilot Duty plus
Motor valves with: 700
VA open 250 VA hold.
2.2A Ignition
@230 VAC
50 VA Pilot Duty
plus 2.2A ignition
@230 VAC
1A Pilot Duty
@230 VAC
CAUTION: Published load ratings assume that no contact will be required to handle inrush
current more often than once in 15 seconds. Using control switches, solenoid, relays, etc.
which chatter lead to premature failure. Run through a test operation (with fuel shut off)
following the tripping of a circuit breaker, a blown fuse, or any known instance of chattering
of any external current consuming devices.

7
®
APPROVALS
Underwriters Laboratories Inc.:
MCCZ File MP1537
Controls, Primary Safety - Listed
MCCZ2 File MP1537
Controls, Primary Safety - Component
MCCZ7 File MP1537
Controls, Primary Safety Certified for Canada
MCCZ8 File MP1537
Controls, Primary Safety Certified for Canada - Component
Factory Mutual: Approved
Acceptable by: Industrial Risk Insurers (I.R.I.)
CE: Gas Appliances
Gas Appliance Directive: 90/396/EEC
Low Voltage Directive: 73/23/EEC
EMC Directive: 89/336/EEC
GASTEC: 0063BT1754
(EN298, 2003; EN230, 2005)
NOTICE: This equipment generates and can radiate radio frequency energy, and if not
installed and used in accordance with the instruction manual may cause interference to
radio communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment. Operation of this equipment in a residential area may cause interference in
which case the user, at his own expense, is required to take whatever measures which may be
required to correct the interference.

8

PART NUMBERS AND APPROVALS
Table 3: AGENCYAPPROVALS
BurnerLogix
Chassis/Flame Amp. Module
YB110UV XXX
YB110UVSC XXX
YB110IR XXXX
YB110IR2 XXXX
YB110FR XXX
YB110DC XXX
YB230UV X
YB230UVSC X
YB230IR XX
YB230IR2 XX
YB230FR X
YB230DC X
BurnerLogix Programmer Module
YP100 XXX
YP102 XXX
YP138 XXX
YP118 XXX
YP183 XXX
YP200 XXX
YP202 XXX
YP300 XXX
YP302 XXX
YP113 XXXX
YP115 XXXX
BurnerLogix Displays
BLV512 XXXX
BLL510 XXXX
BurnerLogix Wiring Bases
60-2810-1 XX X
60-2812-1 XXX
60-2814-1 XXX
X = CERTIFICATION IN HAND
APPROVED

9
®
Table 4: APPLICABLE BULLETINS
Table 5: ORDERING INFORMATION
Table 6: PROGRAMMER MODULES
Note: All programmers: when used with the YB110DC or YB230DC, the FFRT is 0.2 seconds
Programmers, Non-recycle Operation
YP-1001Programmers, Recycle Operation
Programmers, Non-modulating
Displays BD-5001
Wiring base installation, 60-2810-1 133-676
Wiring base installation, 60-2812-1 133-677
Wiring base installation, 60-2814-1 133-677
BurnerLogix Chassis/Flame Amplifier Module
YB110UV 120 VAC input with UV non self-check amplifier
YB110UVSC 120 VAC input with UV self-check amplifier
YB110IR 120 VAC input with IR auto-check amplifier
YB110IR2 120 VAC input with IR auto-check amplifier (special application only -consult factory)
YB110FR 120 VAC input with flame rectification amplifier
YB110DC 120 VAC input with direct coupled amplifier
YB230UV 230 VAC input with UV non self-check amplifier
YB230UVSC 230 VAC input with UV self-check amplifier
YB230IR 230 VAC input with IR auto-check amplifier
YB230IR2 230 VAC input with IR auto check (special application only-consult factory)
YB230FR 230VAC input with flame rectification amplifier
YB230DC 230VAC input with direct coupled amplifier
BurnerLogix Programmer Modules
YP100 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 4 second FFRT
YP102 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 2 second FFRT
YP113 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT
YP115 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT
YP118 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold,
revert to pilot from auto, 1 second FFRT
YP138 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, voltage on terminal 16
is indefinite pilot hold during lightoff, applied voltage on term 16 is revert to pilot from auto, 4 second FFRT
YP183 Same as YP138, except, removal of voltage on terminal 16 will suspend pilot hold during lightoff sequence. Ter-
minal W used for purge complete.
YP200 Keypad selectable parameters, recycle operation, modulation, 4 second FFRT
YP202 Keypad selectable parameters, recycle operation, modulation, 2 second FFRT
YP300 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 4 second FFRT
YP302 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 2 second FFRT

10

Table 7: BURNERLOGIX DISPLAYS
Table 8: BURNERLOGIX WIRING BASES
Table 9: BURNERLOGIX ACCESSORIES
BurnerLogix Displays
BLV512 Display, 2 line X 16 characters, VFD, with cable, NEMA 4
BLL510 Display, 2 line X 16 characters, LCD, with cable, NEMA 4
BurnerLogix wiring bases
60-2810-1 Pigtail wires, 4 foot long, 4"W x 5"H
60-2812-1 Closed base with terminal block and knockouts, 4"W x 7"H
60-2814-1 Open base with terminal block. 4"W x 7"H
BurnerLogix Accessories
129-178-4 Kit, remote mounting, BurnerLogix display, 4 ft. cable, provides NEMA 4 protection
129-178-8 Kit, remote mounting, BurnerLogix display, 8 ft. cable, provides NEMA 4 protection
BLD500 Blank display module, included with YB module
IT1000 Alarm annunciation system using wireless technology
PPC6000 Parallel Positioning System
61-5745-3 Shutter drive assembly for redundant self-check scanners
Table 10: SCANNER SELECTION
FIREYE P/N DESCRIPTION USE WITH CHASSIS BULLETIN
48PT2-1003
48PT2-9003
48PT2-1007
48PT2-9007
4-263-1
Infrared 1/2" straight mount 96"(2438mm) TC-ER cable
Infrared 1/2" 90° angle mount 96" (2438mm) TC-ER cable
Infrared 1/2" straight mount 48" (1219mm) TC-ER cable
Infrared 1/2" 90° angle mount 48" (1219mm) TC-ER cable
Replacement photo detector
YB110IR
YB230IR
YB110IR2
YB230IR2
SC-103
UV1A3
UV1A6
UV8A
UV2
UV2A6
45UV3-1050
UV90-3
UV90-6
UV90-9
UV 1/2" straight 36" (915mm) TC-ER cable
UV 1/2" straight 72" (1830mm) TC-ER cable
UV 1/2" 90° head 72" (1830mm) no armor flex
UV 3/8" straight 36"(915mm) TC-ER cable
UV 3/8" straight 72" (1830mm) TC-ER cable
UV 3/4" cast aluminum housing 96" (2438mm) unshielded leads
UV 90° lateral view with 36" (915mm) flex conduit
UV 90° lateral view with 72" (1830mm) flex conduit
UV 90° lateral view with 108" (2745mm) flex conduit
YB110UV
YB230UV
SC-102
45UV5-1007
45UV5-1009
4-314-1
Self-check UV 1" BSP threads, 102-264VAC
Self-check UV 1" NPT threads, 102-264VAC
Replacement UV tube
YB110UVSC
YB230UVSC SC-101
69ND1-1000K4
69ND1-1000K6
69ND1-1000K8
Flame rod, 12”, 1/2” mount
Flame rod, 18”, 1/2” mount
Flame rod, 24”, 1/2” mount
YB110FR
YB230FR
SC-103
45UV5-1005
45UV5-1105
Self-check UV 1" NPT threads, 61-5745-3 required
Self-check UV 1" BSP threads, 61-5745-3 required
YB110UVSC
YB230UVSC
133-645
55UV5-1007
55UV5-1009
Self-check UV 1" BSP, 102-264VAC, Suitable for hazardous locations.
Self-check UV 1" NPT, 102-264VAC, Suitable for hazardous locations.
YB110UVSC
YB230UVSC
SC-106
PHOENIX

11
®
85UVF4-1QDWR
85UVF4-2QDWR
85IRF4-1QDWR
85IRF4-2QDWR
Phoenix Integrated Scanner, 4 sec FFRT – Ultra-violet with 8-pin electri-
cal quick disconnect. FM, UL_CUS approved.
Fiber optic version of standard Phoenix Integrated Scanner, 4 sec FFRT
– Ultra-violet with 8-pin electrical quick disconnect. FM, UL_CUS
approved.
Phoenix Integrated Scanner, 4 sec FFRT – Infrared with 8-pin electrical
quick disconnect.. FM, UL_CUS approved.
Fiber optic version of standard Phoenix Integrated Scanner, 4 sec FFRT
– Infrared with 8-pin electrical quick disconnect. FM, UL_CUS
approved.
YB110DC
YB230DC
CU-114
35-318-1
35-318-2
Mounting flange for Phoenix, 1“ NPT
Mounting flange for Phoenix, 1“ BSP
59-546-3
59-546-6
59-546-9
59-546-12
59-546-15
59-546-30
59-546-45
59-546-60
59-546-90
8-Conductor 3-meter (9 ft. 10 in.) cable assembly with 8-pin female
connector.
8-Conductor 6-meter (19 ft. 8 in.) cable assembly with 8-pin female
connector.
8-Conductor 9-meter (29 ft. 3 in.) cable assembly with 8-pin female
connector.
8-Conductor 12-meter (39 ft. 4 in.) cable assembly with 8-pin female
connector.
8-Conductor 15-meter (49 ft. 2 in.) cable assembly with 8-pin female
connector.
8-Conductor 30-meter (98 ft. 5 in.) cable assembly with 8-pin female
connector.
8-Conductor 45-meter (147 ft. 7 in.) cable assembly with 8-pin female
connector.
8-Conductor 60-meter (196 ft. 10 in.) cable assembly with 8-pin female
connector.
8-Conductor 90-meter (295 ft. 3 in.) cable assembly with 8-pin female
connector.
INSIGHT
95IRS2-1, 2
95UVS2-1, 2, 3
95DSS2-1
Enhanced Model InSight Scanner – Infrared with quick disconnect, FM,
UL_CUS approved.
Enhanced Model InSight Scanner – Ultra-violet with quick disconnect,
FM, UL_CUS approved.
Enhanced Model InSight Scanner – Dual detector with quick discon-
nect, FM, UL_CUS approved.
YB110DC
YB230DC
CU-95
60-2692
60-2693
1” NPT mounting flange for InSight Scanner, includes heat insulator 35-
127-1.
1” BSP mounting flange for InSight Scanner, includes heat insulator 35-
127-3.
59-497-020-WR
59-497-020C-WR
59-497-020R-WR
59-497-020RC-WR
12-Conductor cable with straight connector (129-164), 20 feet(6 meter)
12-Conductor cable with straight connector (129-164C) and flex con-
duit adapter, 20 feet(6 meter)
12-Conductor cable with right angle connector (129-164R), 20 feet(6
meter)
12-Conductor cable with right angle connector (129-164RC) and flex
conduit adapter, 20 feet(6 meter)
POWER SUPPLIES
60-2685-25
60-2685-50
Power Supply, 24 VDC, 2.0A, 120/240 VAC, 50/60Hz
Power Supply, 24 VDC, 4.0A, 120/240 VAC, 50/60Hz
CU-118
Table 10: SCANNER SELECTION (Continued)
FIREYE P/N DESCRIPTION USE WITH CHASSIS BULLETIN

12

FIGURE 1. BURNERLOGIX ORDERING INFORMATION
WIRING BASE
60-2810-1
PRE-WIRED
4 FOOT
COLOR CODED
FRONT VIEW
(WITH OPTIONAL DISPLAY INSTALLED)
WIRING BASE
60-2814-1
OPEN BOTTOM
CABINET MOUNT
60-2812-1
CLOSED BOTTOM
CONDUIT KNOCKOUT
60-2814-1 SHOWN
SIDE VIEW
CHASSIS/AMPLIFIER
120 VAC, 50/60 Hz
YB110UV
YB110UVSC
YB110IR
YB110FR
YB110DC
230 VAC, 50/60 Hz
YB230UV
YB230 UVSC
YB230IR
PROGRAMMER MODULE
YP100
YP102
YP200
YP202
YP300
YP302
YP113
YP138
YP118
DISPLAY MODULE
BLV512 - VACUUM FLUORESCENT
BLL510 - LIQUID CRYSTAL
(WITH OPTIONAL PROGRAMMER AND DISPLAY INSTALLED)
NOTE: The Phoenix QDWR models with electrical quick-disconnect have replaced the original WR
models equipped with ten feet of captive cable. The QDWR models (with 59-546-X cables) are also
suitable for use in Class I Division 2 hazardous areas, thereby eliminating the need for the “EXWR” models.

13
®
INSTALLATION PROCEDURE
WIRING BASE
Select either the pre-wired wiring base (60-2810-1) or terminal block style (60-2812-1, 60-2814-1).
Either wiring base type can be mounted on a din rail or directly mounted to the cabinet back plate.
Refer to Figure 2 for mounting dimensions.
FIGURE 2. WIRING BASE DETAILS
The location should be free from excessive vibration and within the ambient temperature rating.
Table 11: PRE-WIRED WIRING BASE, P/N 60-2810-1 (shown for 120 VAC)
UL does not apply to 230 VAC operations
Terminal No. Wire Color Type Description Rating
L1 (Hot) Black Line voltage supply 120/230 VAC (+10%,-15%), 50/60 Hz
L2 (Neutral) White Line voltage common
EARTH Green Ground
S1 Red/Wht Scanner Input 300 VAC, 3 mA (UV models only)
S2 Blu/Wht Scanner Input 300 VAC, 3 mA (UV models only)
A Red Output Alarm 120/230 VAC, 1 A pilot duty
M Brown Output Combustion Blower 120/230 VAC, 9.8 FLA, 58.8 LRA
3 Yellow Input Operating Control 120/230 VAC, 1 mA
13 Orange Input Fuel Valve End Switch,
Pre-Ignition Interlock
120/230 VAC, 1 mA
P Gray Input Running Interlock 120/230 VAC, 1 mA
D Wht/Brn Input Low Fire Start Switch 120/230 VAC, 1 mA
8 Wht/Gry Input Open Damper Proving Switch 120/230 VAC, 1 mA
W Wht/Orn Output Delayed Main Valve See Load Ratings (Page 7)
5 LT Blue Output Ignition / Pilot Valve See Load Ratings (Page 7)
6 Tan Output Pilot Valve See Load Ratings (Page 7)
7 Violet Output Main Fuel Valve See Load Ratings (Page 7)
16 DK Blue Input Pilot Valve Hold 120/230 VAC, 1 mA
21 Pink Input Start Input 120/230 VAC, 1 mA
10 Wht/Red Output Modulator Common 120/230 VAC 75 VA
12 Wht/Yel Output Modulator Low Fire 120/230 VAC 75 VA
X Wht/Blue Output Modulator High Fire 120/230 VAC 75 VA
11 Wht/Grn Output Modulator Auto 120/230 VAC 75 VA
22 Wht/Vio Input Remote Reset 120/230 VAC, 1 mA
23 Brn/Wht Input Spare 2 120/230 VAC, 1 mA
HEIGHT WITH CONTROL INSTALLED IS 5.8" (147MM)

14

INSTALLATION PROCEDURE
WIRING BASE
Install the wiring base where the relative humidity never reaches the saturation point. The Burner-
Logix system is designed to operate in a maximum 90% relative humidity continuous, non-condens-
ing environment. Do not install the BurnerLogix system where it can be subjected to vibration in
excess of 0.5G continuous maximum vibration. The BurnerLogix system does not use a weather
tight enclosure. The standard vertical position is recommended. Allow at least one inch clearance
around the control for service and installation.
1. Wiring must comply with all applicable codes, ordinances and regulations.
2. Wiring must comply with NEC Class 1 (Line Voltage) wiring. )(EU or Local Codes)
3. Torque rating on terminal block screws is 4.4 in/lbs to 5.3 in/lbs.
4. Limits and interlocks must be rated to simultaneously carry and break current to the ignition
transformer, pilot valve and main fuel valve(s).
5. Recommended wire routing of lead wires:
a. Do not run high voltage ignition transformer wires in the same conduit with any other
wires.
b. Do not route flame detector lead wires in conduit with line or high voltage circuits. Use
separate conduit where necessary.
6. Maximum wire lengths:
a. The maximum lead wire length is 200 ft. (61 meters) to terminal inputs (Operating limits,
interlocks, valves, etc.).
b. Flame Detector lead wires: see section on flame scanners
c. Remote reset: The maximum length of wire is 500 feet (152 meters) to a normally open
remote reset push-button, which must remain within sight and sound of the burner.
d. Modbus communications: The maximum cable length of wire is 3300 feet (1000 meters)
for RS-485.
A good ground system must be provided to minimize the effects of AC quality problems. A properly
designed ground system meeting all the safety requirements ensures that any AC voltage quality
problems, such as spikes, surges and impulses have a low impedance path to ground. A low imped-
ance path to ground ensures that large currents with any surge voltages follow the desired path to
earth ground.
BEFORE INSTALLING THE BURNERLOGIX CONTROL
WARNING: Controls require safety limits using isolated mechanical contacts. Electronic
limit switches can cause erratic operation and must be avoided.
CAUTION: Ensure that electric power is turned off. Refer to SN-100 for recommended
grounding techniques.
Power to some interlocks (operating controls, air flow switches, modulating circuits, etc.)
can be derived from sources other than what is controlling the BurnerLogix.

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INSTALLING THE YP PROGRAMMER MODULE
FIGURE 3. YP110 PROGRAMMER
The YP programmer module plugs into the side of
the YB110 (YB230) chassis module. They can
only be installed in one direction. DO NOT
ATTEMPT TO FORCE THE YP PROGRAM-
MER INTO THE CHASSIS. Referring to the illus-
tration on the right, align the holes in the YP
programmer housing with the posts located within
the YB chassis. Push the YP module into the chas-
sis until the YP module is flush with the YB hous-
ing.
If it is necessary to remove the YP programmer
module from the YB chassis, 2 slots are provided
on the top and bottom of the YP housing. A small screwdriver can be used to ‘pop’ the programmer
from the chassis.
ELECTRICAL CHECKOUT
If either a ground or a short circuit is detected, it must be eliminated before the control is plugged
into the wiring base and power turned on.
Test the electrical field wiring for short circuits and grounds. The recommended method requires the
use of an ohmmeter set on its lowest resistance scale.
7. Touch the meter probes together and calibrate accurately to ensure a reliable test.
8. Disconnect the neutral wire (L2) from the control system at the power source. Clip one meter
test lead to the grounded green wire or to terminal E and with the other probe touch each other
terminal. At no time should the meters show continuity or read 0 ohms.
9. Reconnect the neutral wire (L2) at the power source. Remove the test probe from the grounded
terminaland reconnect it to Terminal L2 in the wiring base. With the other probe, touch each
other terminal. It is normal to obtain a resistance reading on the meter at some terminals during
this test as there are resistive loads (coils, transformers, lamps, etc.) connected whose normal
DC resistance may be less than 5 ohms. The test meter should not read zero ohms.
10. With your BurnerLogix installed, measure the voltage from L2 to all other terminals. The read-
ing must be zero on all terminals except Ll.
INSTALL BURNERLOGIX INTO WIRING BASE
The BurnerLogix YB chassis/amplifier module contains 2 screws permanently retained into the top
and bottom of the housing. The wiring base contains two brass inserts with recessed threads to ease
the installation. Line up the printed circuit board spacer located in the YB chassis/amplifier module
with the alignment tabs located in the wiring base. Firmly push the YB model into the wiring base to
assure the connectors mate properly. Tighten the screws into the brass inserts until snug.
YB110
YP100
NOTICE: For installations requiring CE certification:
After installation, the equipment should be protected from general access by means of a cabinet
which is only accessible with a key or special tool and therefore a clear responsibility who
replaced the fuse. If the fuse is blown during installation or operation, the control must be sent to
the manufacturer to check.
NOTICE: Restore power for the following test.

16

BURNERLOGIX PROGRAMMER SELECTION
All programmers for the BurnerLogiX Series are designated with the prefix “YP”. The functional
operation, flame failure response time, purge timings, firing rate motor circuit, trial for ignition tim-
ings, recycling function and display messages are determined by the programmer.
Table 12 contains the most common programmers.
Check the programming sequence table for each programming module for the proper explanation of
prepurge timings.
Table 12: BURNERLOGIX PROGRAMMER SELECTION
FIREYE
PART
NUMBER
Pre-purge
Programming
(Seconds)
Proven
High Fire
Interlock
(M-8)
Proven
Low Fire
Interlock
(M-D)
Terminal 6,
Interrupted
or
Intermittent
Early Spark
Termination
SETTINGS SHOWN ARE FACTORY DEFAULT
YP100 30 YES YES INTRP NO
YP102 30 YES YES INTRP NO
YP138 30 YES YES INTRP NO
YP118 30 YES YES INTRP NO
YP183 30 YES YES INTRP NO
YP112 30 YES YES INTRP NO
YP113 30 YES YES INTRP NO
YP115 30 YES YES INTRP NO
YP200 30 NO YES INTRP NO
YP202 30 NO YES INTRP NO
YP300 30 NO YES INTMT YES
YP302 30 NO YES INTMT YES
WARNING: THE INAPPROPRIATE SELECTION OR APPLICATION OF A PROGRAM-
MER MODULE CAN RESULT IN AN UNSAFE CONDITION HAZARDOUS TO LIFE
AND PROPERTY. The various programmer modules are interchangeable because they plug
into a common YB chassis. Many parameters are configurable through the keypad display.
Care must be taken to insure the proper parameters are set. Refer to the appropriate pro-
grammer bulletin for appropriate settings. Selection of the programmer module and setting
the various parameters for a particular application must be made by a competent profes-
sional, such as a Boiler/Burner technician licensed by a state or government agency, engineer-
ing personnel of the burner, boiler or furnace manufacturer (OEM) or in the performance of
duties based on the information from the OEM.
CAUTION: FOR IR MODELS, PRIOR TO VERSION 12, IT IS HIGHLY RECOM-
MENDED THAT AN "IR LEARN" OPERATION BE PERFORMED TO GUARANTEE
RELIABLE OPERATION. REFER TO IR LEARN SECTION FOR MORE INFORMA-
TION.

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Table 12 Continued
1FFRT with YB110DC or YB230DC is 0.2 seconds.
2Terminal W is igniter, terminal 6 is pilot valve. (Terminal 5 is not intended for use)
Note additional 10 second proving time during PTFI.
3 Revert to pilot models.
PTFI*MTFI TIMINGS
The BurnerLogix system provides keypad selectable timings for both PTFI and MTFI. The selections offered can pro-
vide 5 or 10 second timing for terminal 5 and 6 or a shortened time for terminal 5, allowing for early spark termina-
tion. BurnerLogix also provides selectable interrupted or intermittent operation for terminal 6.
FIREYE
PART
NUMBER
PTFI
(5/6)
PTFI
(W/6)
PILOT
PROVING
6 Only
MTFI
(5/6)
MTFI
(W/6)
Running
Interlock
(3-P)
1Flame
Fail Time
(Seconds)
Firing
Rate
Motor
SETTINGS SHOWN ARE FACTORY DEFAULT
YP100 10/10 - 10/15 Non-recycle 4 YES
YP102 10/10 - 10/15 Non-recycle 2 YES
YP138310/10 - 10/15 Non-recycle 4 YES
YP118310/10 - 10/15 Non-recycle 1 YES
YP183310/10 - 10/15 Non-recycle 4 YES
YP1122-5/5 10 - 0/5 Non-recycle 2 YES
YP1132- 5/5 10 - 0/5 Non-recycle 1 YES
YP1152- 5/5 10 - 0/5 Non-recycle 1 YES
YP200 10/10 - 10/15 Recycle 4 YES
YP202 10/10 - 10/15 Recycle 2 YES
YP300 10/10 - 10/intmt Recycle 4 NO
YP302 10/10 - 10/intmt Recycle 2 NO

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
The selections provided for PTFI*MTFI timings are:
Table 13: PILOTAND MAIN TRIALFOR IGNITION TIMING
LED INDICATOR LIGHTS
The BurnerLogix YB control module has seven (7) LED indicator lights. These annunciate the oper-
ating status of the control, and provide the reason for the last lockout condition. The “Open Damper”
and “Close Damper” LED's provide easy set-up of the modulating motor end switches. Each LED
has a graphic symbol to describe its function (see Table 14).
SELECTION PTFI MTFI COMMENT
Term 5 Term 6 Term 5 Term 6
10/10*10/15 10 10 10 15
5/5*0/10 5 5 0 10 NO SPARK DURING MTFI
5/5*0/5 5 5 0 5 NO SPARK DURING MTFI
5/5*10/15 5 5 10 15 SHORTENED PTFI
5/5*10/10 5 5 10 10 SHORTENED PTFI
5/10*0/15 5 10 0 15 EARLY SPARK TERMINATION
5/10*0/10 5 10 0 10 EARLY SPARK TERMINATION
10/10*0/10 10 10 0 10 NO SPARK DURING MTFI
10/10*0/5 10 10 0 5 NO SPARK DURING MTFI
10/10*10/10 10 10 10 10
Table 14: LED INDICATORS
FAN Lights when the blower motor is energized (terminal M) and flashes when the RUN/CHECK
switch is in the “CHECK” position during Purge, PTFI, MTFI and AUTO.
OPEN
DAMPER
Blinks when the modulator motor is being driven to the high fire position. (circuit 10-X
made). Once the high purge switch closes (M-8), this LED stays lit. This LED provides the
status of the high fire purge interlock circuit (M-8). This LED lights anytime the M-8 circuit
closes during Prepurge, PTFI, MTFI, Post Purge.
CLOSE
DAMPER
Blinks when the modulator motor is being driven to the low fire position (circuit 10-12
made). Once the low fire switch closes (M-D), this LED stays lit. This LED provides the sta-
tus of the low fire start interlock circuit (M-D). This LED lights anytime the M-D circuit closes
during Pre-purge, PTFI, MTFI, post purge.
AUTO Lights when the control releases to automatic modulating control (circuit 10-11 made).
IGNITION Blinks during Pilot Trial For Ignition (PTFI). Stays lit during Main Trial For Ignition (MTFI).
FLAME Lights whenever flame is detected by the flame scanner.
ALARM Alarm LED blinks during lockout. The remaining LED's indicate the lockout condition. See
“Safety Lockout Codes.”

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REPLACEABLE FUSE
The following applies only to the YB110 controls operating at 120 VAC, 50/60 Hz:
The chassis/amplifier modules are designed with a field replaceable fuse to protect Terminals 5, 6, 7
and W against short circuit loads or mis-wiring. In the event the fuse becomes OPEN, the display
will indicate CHECK FUSE or the CLOSE DAMPER, AUTO and IGN LED’s lights. An OPEN or
blown fuse is a result of an over current condition on Terminals 5, 6, 7, or W. The over current con-
dition causing the fuse to OPEN must be resolved before another attempt to apply power.
The fuse is located on the printed circuit board containing the relays. To replace the fuse, remove
power from the system and remove the control from its wiring base. Using an appropriate tool,
remove the defective fuse and discard. Install a Fireye replacement fuse (P/N 23-197). Re-install the
BurnerLogix control in accordance with the installation procedure detailed in a previous section.
The YB230 control contains a non-replaceable fuse and must be returned to the manufacturer for
repair or replacement.

20

OPERATING CONTROL FUNCTIONS
1. Operating Controls: Pressure or temperature activated, the operating control closes, causing
the burner start-up sequence to begin. When the operating control opens, the burner shuts off.
The operating control is connected in the L1-3 circuit on the wiring base.
2. Limit Switches: These are pressure, water level or temperature activated
a. Recycle — To stop the burner when the limit switch opens and restart it when the limit switch
recloses, recycle limit switches connected between Terminals L1 and 3.
b. Non-Recycle —when it is necessary to stop the burner when the limit switch opens and pre-
vent it from starting until both the limit switch recloses and the manual reset is activated, they
are connected between terminals 3 and P.
3. Fuel Valve End Switch Interlock: This is an integral switch mounted on the main fuel valve
and activated by the valve stem. It is connected between Terminal L1 & 13. The fuel valve end
switch interlock prevents a burner start-up if the valve stem is not in the “valve closed” position.
This interlock must remain closed while in STANDBY and until the start of PTFI.
4. Purge Interlock: A firing rate motor linkage position switch or a differential air-pressure
switch, that proves a maximum purge air flow rate. It is connected between Terminals M and 8.
The purge interlock proves that the air damper is fully open and purge air flow rate is at maxi-
mum during the purge.
5. Running Interlocks: These are air flow switches, high and low fuel pressure switches, oil tem-
perature switches, atomizing media pressure switches, and excess smoke density controls. These
interlocks prove proper conditions for normal operation of the burner. They are wired in series
and connected between Terminals 3 and P.
6. Low Fire Start Interlock: A firing rate motor linkage position switch or a damper position
switch, proves both the linkage and dampers are in their proper positions to begin burner light
off. This switch is connected between Terminals M and D.
SETTING PROGRAMMER PARAMETERS
To change the factory default parameters stored in the programmer module an optional keypad/dis-
play (BLV512 or BLL510) is required. All configurable parameters are stored within the PRO-
GRAM SETUP sub-menu. The keypad/display module provides tactile feedback keys that are used
to access the sub-menus inherent in the BurnerLogix system.
The BurnerLogix display has 2 lines with 16 characters per line. The default display top line shows
the current operating status. This includes the current point in the burner sequence followed by the
parameter pertaining to that point in the sequence, such as time or the flame signal level. The bottom
line displays the current operating status. The BurnerLogix display also provides the historical infor-
mation stored in the control’s memory such as burner hours, cycles, lockouts and system hours. The
remainder of the display items are menus with sub-menus indicated by a right facing arrow >. The
sub-menus indicate the current value of the selected item and in some cases can be modified to suit
the application.
NOTICE: All programmed settings become permanent after 8 hours of main burner (Terminal 7) on time.
STANDBY
PROGRAM SETUP >