FMI VF48H(I)(R) Safety guide

IF FIREPLACE IS TO BE INSTALLED DIRECTLY ON
ANY COMBUSTIBLE MATERIAL, A HEARTH SPACER
IS REQUIRED.
SAVE THIS BOOK
This book is valuable. In addition to instructing you
on how to install and maintain your appliance, it also
contains information that will enable you to obtain re-
placement parts or accessory items when needed. Keep
it with your other important papers.
-
place or for use with a vented gas log approved to ANS
Z21.60 or Z21.84 standards or for use with a vent-free gas
log heater approved to ANS Z21.11.2 standard.


FOR CANADA: The authority having jurisdiction (such

etc.) should be contacted before installation to deter-
mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
RESIDENTIAL WOOD BURNING FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
F48H(I)(R), VF48H(I)(R)
AND WCM-48F
PLANTATION
48" WOOD BURNING
FIREPLACE
WITH HERRINGBONE
MASONRY BRICK
PFS
®
USC

www.fmiproducts.com 122272-01D2
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury, property
damage or loss of life. Refer to this manual for assis-
      
installer or local distributor.
TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Installation ........................................................... 4
Operation and Maintenance .............................. 16
Technical Service............................................... 18
Replacement and Accessory Parts.................... 18
SAFETY
IMPORTANT: Check local codes

Before beginning the installation of the
fireplace, read these instructions through
completely.
• This FMI PRODUCTS, LLC replace and
its components are safe when installed
according to this installation manual.
Unless you use FMI PRODUCTS, LLC
components, which have been designed
and tested for the replace system, you
may cause a re hazard.
• The FMI PRODUCTS, LLC warranty will
be voided by and FMI PRODUCTS, LLC
disclaims any responsibility for the following
actions.
a. Modification of the fireplace, com-
ponents, doors, air inlet system and
damper control.
b. Use of any component part not manufac-
tured or approved by FMI PRODUCTS,
LLC in combination with a FMI PROD-
UCTS, LLC replace system.
Proper installation is the most important step
in ensuring safe and continuous operation
of the replace. Consult the local building
codes as to the particular requirements
concerned with the installation of all factory
built replaces.
WARNING: Do not install a

the manufacturer's instructions


use with this insert.

be used as a substitute for a fur-
nace to heat an entire home. Use
for supplemental heat only.
FOR YOUR SAFETY
 

or liquids in the vicinity of this
or any other appliance.
 
appliance should be located
     
furniture and draperies.
 

the appliance.
    -


WARNING: Use solid wood

only. When processed wood
      
poke or stir the logs while they

that have been evaluated for

     
caution markings on packaging
prior to use.

www.fmiproducts.com
122272-01D 3
SPECIFICATIONS
MODELS F48H(I)(R) AND VF48H(I)(R)
SQUARE
CHASE-TOP
TERMINAT ION
ROUND TOP
TERMINAT ION
33.5"
48"
60.625"
42.375"
30.31"
PLANTATION FIREPLACE
WITH HEARTH SPACER
(REQUIRED FOR
COMBUSTIBLE FLOORS)
24" 14.375"
30"
0.625"
15.625"
8.875"
7.625" 7.625"
42"
17.5"
14.375"
60.625"
*With Hearth Spacer
48"
1"
4.75"
43.75"
65.75"
71.5"
76.25"*
22"
12.875"
Secure Fireplace
To Hearth Spacer
Using Straps
Provided
Hearth Spacer
(Required for
Combustible Floor)
0" to Bottom
12" Min.
Each Side
Hearth
Extension
72" X 20"
Outside Air
Access Location
1.5" Airspace
Back and Sides
2" Chimney Airspace
Clearance to Combustible
Material
No Combustible
Material on Front
Face Except for
Mantel Applications
Gas Line
Access Location
18" Min. to
Perpendicular
Wall
SAFETY
Continued
WARNING:Always leave glass
doors fully opened or fully closed

    
to be installed on combustible
material, a Hearth Spacer must
be used. See Replacement and
Accessory Parts on page 18.

www.fmiproducts.com 122272-01D4
INSTALLATION
SELECTING FIREPLACE LOCATION
To determine the safest and most efcient
location for the replace, you must take into
consideration the following guidelines:
1. The location must allow for proper clear-
ances (see Figures 1 and 2).
2. Consider a location where the replace
will not be affected by drafts, air condition-
ing ducts, windows or doors.
3. A location that avoids the cutting of
joists or roof rafters will make installation
easier.
4. An outside air kit is available with this
replace (see Optional Outside Air Kit on
page 5).
MINIMUM CLEARANCE TO
COMBUSTIBLES
Back and sides of replace 1 1/2" min.*
Front of replace 48" min.
Floor** 0" min.
Perpendicular wall to opening 18" min.
Top spacers 0" min.
Mantel clearance see Mantels,
page 5
Chimney outer pipe surface 2" min.
* Not required at nailing anges
** See step 2 of Framing
WARNING: Do not pack re-
quired air spaces with insulation
or other materials.

The minimum height of the chimney, mea-
sured from the base of the replace to the
ue gas outlet of the termination, is 16 feet for
straight ue or a ue with one elbow set. The
maximum distance between elbows is 6 feet.
For systems with two elbow sets, the minimum
height is 22 feet. The maximum height of any
system is 50 feet. This measurement includes
the replace, chimney sections and the height
of the termination assembly at the level of the
ue gas outlet (see Figure 15, page 9).
FRAMING
1. Frame the opening for the replace using
the dimensions shown in Figures 1 and 2.
2. If the replace is to be installed directly
on carpeting, tile (other than ceramic) or
any combustible material including wood
ooring, the replace must be installed
60.875"
65.7"
71.5"
76.375"*
31.625"
Secure Fireplace
T o Hearth Spacer
Using Straps Provided
(Sides and Rear)
* With Hearth Spacer
Figure 1 - Framing Dimensions
Figure 2 - Corner Installation
107.3"
78.875"
Maintain 1 1/2"
Clearance at Sides and
Back of Fireplace
1 1/2" Clearance
Not Required at
Nailing Flanges
on a hearth spacer designed for use with
this replace (see Replacement and Ac-
cessory Parts, page 18).
3. Set the replace directly in front of this
opening and slide the unit back until the
nailing anges touch the side framing.
4. Check the level of the replace and shim
with sheet metal if necessary.
5. Before securing replace to prepared fram-
ing, the ember protector (provided) must be
placed between the hearth extension (not
supplied) and under the bottom front edge
of the replace to protect against glowing
embers falling through. If the replace is
to be installed on a raised platform, a Z-
type ember protector (not supplied) must
be fabricated to t your required platform
height. The ember protector should extend
under the replace a minimum of 1 1/2". The
ember protector should be made of galva-
nized sheet metal (28 gauge minimum to
prevent corrosion.
6. Using screws or nails, secure the replace
to the framing through anges located on
the sides of the replace.

www.fmiproducts.com
122272-01D 5
HEARTH EXTENSION
A hearth extension projecting a minimum of
20" in front of and a minimum of 12" beyond
each side of the replace opening is required
to protect combustible floor construction
in front of the replace. Fabricate a hearth
extension using a material which meets the
following specications: a layer of noncom-
bustible, inorganic material having a thermal
conductivity of K=0.84 BTU IN/FT, HR. F (or
less) at 1" thick. For example, if the material
selected has a K factor of 0.25, such as glass
ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be
obtained from the manufacturer or supplier of
the noncombustible material. If the hearth ex-
tension is to be covered, use noncombustible
material such as tile, slate, brick, concrete,
metal, glass, marble, stone, etc. Provide a
means to prevent the hearth extension from
shifting and seal gap between the replace
frame and hearth extension with a noncom-
bustible material (see Figure 3).

is to be installed only as shown
in Figure 3.
INSTALLATION
Continued
Figure 3 - Hearth Extension
Seal Gap
Fireplace Front
Ember Protector
Fireplace Front
Raised Hearth
Fireplace Front
Elevated
Ember Protector
Ember Protector
Seal Gap
Hearth
Extension
MANTELS
A mantel may be installed if desired (see
Figure 4). Woodwork such as wood trims,
mantels or any other combustible material
projecting from the front face must not be
placed within 12" of the replace opening.
Combustible materials above 12" and pro-
jecting more than 1 1/2" from the replace
must not be placed less than 15" from the
top opening of the replace (NFPA STD 211,
Sec. 7-3.3.3).
Mantels or any other combustible material
also may come up to the side edge of the
black metal face of the replace just as long
as the projection from the front face fall within
the limit shown in Figure 4.
12 1/4" Ref.
15" Min.
12" Min.
11/2" Max.
3" Nom.
33°
Combustible
Material
Safe
Zone for
Projection of
Combustible
Materials
Fireplace Opening
Upper
Section of
Fireplace
Figure 4 - Mantel Clearances to
Combustible Material
6"
Ref.
OPTIONAL OUTSIDE AIR KIT

Installation of an outside air kit should be per-
formed during rough framing of replace due
to nature of it's location. Outside combustion
air is accessed through a vented crawl space
(AK4F) or through a sidewall (AK4). This re-
place is equipped with a barometric damper
which allow outside air to ow into replace
automatically when needed.

www.fmiproducts.com 122272-01D6
Figure 6 - Lineal Gain
LINEAL GAIN
PART NO. DESCRIPTION GAIN (IN)
48" Plantation Fireplace 66 1/2 "
12-12DM
12-12HT Pipe Section 10 5/8
"
18-12DM
18-12HT Pipe Section 16 5/8
"
24-12DM
24-12HT Pipe Section 23 5/8
"
36-12DM
36-12HT Pipe Section 34 5/8
"
48-12DM
48-12HT Pipe Section 46 5/8
"
RLT-12D
RLT-12HT
Round
Termination 7 3/4
"
*
STL-12D
Square Chase-
Top with Slip
Section
7
" to 15 " *
* The lineal gain for the terminations is mea-
sured to the ue gas outlet height.
Hemmed
End
12 3/8"
Stainless
Inner Pipe
15" Galvanized
Outer Pipe
ASSEMBLY AND INSTALLATION OF
DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of
a galvanized outer pipe, a stainless steel in-
ner ue pipe and a wire spacer. Pipe sections
must be assembled independently as chimney
is installed. When connecting chimney directly
to replace, inner ue pipe section must be
installed rst with lanced side up. Outer pipe
section can then be installed over ue pipe
section with hemmed end up. Press down
on each pipe section until lances securely
engage hem on replace starter. Wire will
assure proper spacing between inner and
outer pipe sections.
Continue to assemble chimney sections as
outlined above, making sure both inner and
outer pipe sections are locked together. When
installing double wall snap-lock chimney to-
gether, it is important to assure joint between
chimney sections is locked. Check by pulling
chimney upward after locking. Chimney will
not come apart if properly locked. It is not
necessary to add screws to keep chimney
together (exception, see Figure 9, page 8).
Figure 5 - Outside Air Kit
Secure to Collars with Metal Tape, Screws
or Straps (Min. of 1/4" x 20" in size)
Air Inlet
Location
Must Allow
For Bushes
or Snow
Vent Hood
Required for
Wall Installation
Air Inlet
Eyebrow
Vented Crawl Space
(Check Local Codes
Before Installing in a
Vented Crawl Space)
CAUTION: Combustion air
inlet ducts shall not terminate
in attic space.
    
      

termination.
CHIMNEY PIPE
FMI PRODUCTS, LLC chimney system
consists of 12", 18", 24", 36"' and 48" snap-
lock, double-wall pipe segments, planned
for maximum adaptability to individual site
requirements. Actual lengths gained after t-
ting overlaps must be taken into consideration
(lineal gain) and are given in lineal gain chart
(see Figure 6). Lineal gain is the actual mea-
surable length of a part after two or more parts
are connected. For Canada, use chimney parts
designated "HT".
WARNING: The opening in the
collar around the chimney at the
      
obstructed.Neveruse blowninsula-

INSTALLATION
Continued

www.fmiproducts.com
122272-01D 7
INSTALLATION
Continued
USING ELBOW OFFSETS (30E-12DM)
1. To achieve desired offset, you may install
combinations of 12", 18", 24", 36" and 48"
length of double wall pipe (see offset chart
and Figure 7).
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Figure 7 - Typical Offset Terminations
Return
Elbow
Offset
Elbow
Return
Elbow
Offset
Elbow
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
Return
Elbow
Offset
Elbow
Offset
Elbow
Return
Elbow
A B C
Offset
Elbow
Ceiling
Support Pipe
12S-12DM
Return
Elbow
Figure 8 - Ceiling Support Pipe
12S-12DM
2" Min.
Straps
Straps
Straps
Straps
Detail A
Return Elbow
Detail B
Angle Firestop
See Detail A
See Detail B
OFFSET RISE CHIMNEY LENGTH
A B 12" 18" 24" 36" 48"
4 3/8" 16 3/8" ELBOW SET ONLY
9 3/4"25 1/2" 1
12 3/4" 30 3/4" 1
15" 34 3/4" 1
18" 40" 1 1
21 1/4" 46 1/4" 1
23 3/4"49 1/4" 1 1
27 3/4"56 3/4" 1
30" 60 3/4" 1 1
33" 66" 1
36" 71" 1 1
38 1/4"75" 2
41 1/4" 80 1/4" 1 1 1
45" 86 3/4" 2
46 3/4"89 1/2" 1 1 1
51" 97" 1 1
53 1/4" 101" 2
56 1/4" 106 1/4" 2
59 1/4"111 1/2" 1 1 1
61 3/4"115 1/2" 1 2
64 3/4" 120 3/4" 1 2
68 1/4" 127" 2 1
70" 130" 1 1 2
74 1/4" 137 1/2" 1 2 1
76 3/4" 141 1/2" 1 2 1
79 3/4" 146 3/4" 4
2.
Chimney weight above offset rests on re-
turn elbow. Straps must be securely nailed
to rafters or joists (see Figure 8, details A
and B).
3. Maximum length of pipe between supports
(return elbow or 12S-12DM) is 6' of angle
run. Maximum of two 6' angle run sections
per chimney system (see Figure 7).
4. All pipe connections between the offset
and return must be secured with two
screws on the outer pipe only (see Figure
9, page 8). Do not penetrate the inner
stainless.

www.fmiproducts.com 122272-01D8
INSTALLATION
Continued
Figure 9 - Elbow Offset
B
A
Screws
FIRESTOP SPACERS (FS-10)
Firestop spacers are required at each point
where chimney penetrates a floor space.
Their purpose is to establish and maintain
required clearance between chimney and
combustible materials. When pipe passes
through a framed opening into a living space
above, restop must be placed onto ceiling
from below as shown in Figure 10.
They also provide complete separation from
one oor space to another or attic space as
required by most codes. When the double wall
pipe passes through a framed opening into an
attic space, the restop must be placed into
an attic oor as shown in Figure 11.
Figure 10 - Firestop Spacer with Living
Space Above Ceiling
Figure 11 - Firestop Spacer with Attic
Space Above Ceiling
Existing
Ceiling
Frame
Firestop
Spacer
Screws or
Staples
(Min. of 8)
Firestop
Spacer
Screws or Staples
(Min. of 8)
PENETRATING ROOF
To maintain a 2" clearance to pipe on roof with
a pitch, a rectangular opening must be cut.
1. Determine center point through which pipe
will penetrate roof.
2. Determine center point of roof. Pitch is
the distance the roof drops over a given
span, usually 12".
3. Use roof opening chart (Figure 12) to
determine correct opening length and
ashing required.
4. Remove shingles around opening mea-
sured. Cut out this section.
5. Add next sections of pipe until end
penetrates roof line. Check to see that
proper clearances are maintained. Extend
chimney by adding sections of double wall
pipe until pipe is minimum of 30" above
highest point of roof cutout. Termination
and chimney must extend a minimum of
36" above highest point where it passes
through roof.
Pitch Slope Opening

Used Flashing
Model No.
Flat 0° 19.5" V6F-10DM
0-6/12 26.6° 22' V6F-10DM
6/12-12/12 45.0° 27" V12F-10DM
Existing
Ceiling
Frame
19.5" Min. 30" Min.
2" Min.
2" Min.
2" Min.
Opening "A"
Figure 12 - Roof Opening Measurements

www.fmiproducts.com
122272-01D 9
INSTALLATION
Continued
FLASHING INSTALLATION (V6F-10DM
OR V12F-10DM)
Determine ashing to be used with roof open-
ing chart. Slide ashing over pipe until base is
at against roof. Replace as many shingles as
needed to cover exposed area and ashing
base. Secure in position by nailing through
shingles (see Figure 13). DO NOT NAIL
THROUGH FLASHING CONE.
Nail Only
Outer
Perimeter
of Flashing
Storm
Collar
Flashing
Cone
Underlap
Shingles
at Bottom
Overlap
Shingles Top
and Sides Only
Figure 13 - Flashing Installation
Installing Flashing on a Metal Roof
When installing the ashing on a metal roof,
it is required that putty tape be used between
the ashing and the roof. The ashing must be
secured to the roof using #8 x 3/4" screws and
then sealed with roof coating to prevent leak-
age through the screw holes. A roof coating
must also be applied around the perimeter of
the ashing to provide a proper seal.
Storm Collar Installation (SC2-1)
Place storm collar over pipe and slide down
until it is snug against open edge of ashing
(see Figure 14). Apply waterproof caulk around
perimeter of collar to provide a proper seal.
Figure 14 - Storm Collar
Chimney
Pipe
Waterproof
Caulk
Storm
Collar Flashing

Fireplace system must be terminated with
listed round top or chase terminations. In any
case, refer to installation instructions supplied
with termination.
CAUTION: Do not seal open-
    
Follow installation instructions
provided with termination being
used.
Secure
Termination
to Outer
Pipe with 3
Screws
RLT-12D
(Shown)
Level of
Flue Gas
Outlet
Stainless
Inner Flue
Pipe
Waterproof
Caulking
Storm
Collar
Flashing
Underlap
Shingles
Figure 15 - Termination
Overlap
Shingles (Top
and Sides of
Flashing Base)
CHASE INSTALLATIONS
Instructions for chase installations are includ-
ed with the chase style termination chosen.
In a multiple chase installation, be sure to
provide adequate distance between termi-
nations to prevent smoke spillage from one
termination to another. Terminations must be
separated a minimum of 24" center to center
and stacked at a minimum vertical height dif-
ference of 18" (see Figure 16, page 10).
Note: If a decorative shroud is to be installed,
contact the manufacturer for specications.

www.fmiproducts.com 122272-01D10
10 FOOT RULE
All ue gas outlet chimney terminations must
extend a minimum of 3 feet in height above
highest point where it passes through the roof
and must be at least 2 feet above highest point
of the roof that is within a horizontal distance
of 10 feet (see Figure 17).
INSTALLATION
Continued
FINISHING FIREPLACE
Combustible materials, such as wallboard,
gypsum board, sheet rock, drywall, plywood,
etc. may make direct contact with sides and
top around the replace face. It is important
that combustible materials do not overlap face
itself. Brick, glass, tile or other noncombustible
materials may overlap front face provided they
do not obstruct essential openings like louvered
slots or any other opening. When overlapping
with a noncombustible facing material, use only
noncombustible mortar or adhesive.
24" Min.
24" Min.
18"
Min.
Typ.
Figure 16 - Multiple Chase Installation
10'
2' Min.
10'
3' Min.
2' Min. 3' Min.
Level of
Flue Gas
Outlet
Figure 17 - 10 Foot Rule
Seal
Opening
with
Refractory
Cement
Outside of
Fireplace
Gas
Line
Conduit
Repack
Insulation
Incoming
1/2" Black
Iron Pipe
Side
Firebrick
Finished
Side
Provide Enough Threaded
End for Fitting Connection
Figure 18 - Gas Line Installation
OPTIONAL GAS LINE
INSTALLATION
Gas line hook up should be done by your sup-
plier or a qualied service person.
Note: Before you proceed, make sure your gas
supply is turned off. Use only a 1/2" black iron
pipe and appropriate ttings.
1. Remove gas line cover plate located on
either side of replace and pull out insula-
tion from gas line conduit sleeve. Save
insulation for reuse. Replace screws.
2. Run a 1/2" black iron gas line into replace
through rear at gas line conduit sleeve (if us-
ing a raised platform, add height). Provide
sufcient gas line into replace chamber for
tting connection (see Figure 18).
Note: Secure incoming gas line to wood
framing to provide rigidity for threaded
end.
3. Repack insulation around gas line and into
sleeve opening. Seal any gaps between
gas line and refractory knockout hole with
refractory cement or commercial furnace
cement, Install the gas appliance or cap-off
gas line if desired.

www.fmiproducts.com
122272-01D 11
INSTALLATION
Continued
CAUTION: All gas piping
and connections must be tested
for leaks after the installation
is completed. After ensuring
that the gas valve is on, apply
soap and water solution to all
connections and joints. Bubbles
forming show a leak. Correct
all leaks at once. DO NOT USE
AN OPEN FLAME FOR LEAK
TESTING AND DO NOT OPER-
ATE ANYAPPLIANCE IF A LEAK
IS DETECTED. LEAK TESTING
SHOULD BE DONE BYA QUALI-
FIED SERVICE PERSON.
WARNING: Do not oper-
ate an unvented gas log set in

removed.
If you install a decorative gas appliance
(vented gas log), the decorative gas appliance
must comply with the Standard for Decorative
Gas Appliance for Installation in Solid Fuel
Burning Fireplaces, ANS Z21.60 or Z21.84
and shall also be installed in accordance with
the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 latest edition.
    
been used for wood burning,
    
cleaned of soot, creosote and
    
cleaner. Creosote will ignite if
heavily heated.
WARNING: When using
a decorative vented gas log,
damper must be removed or
permanently locked in the fully
open position and glass doors
must be in fully open position.
Figure 19 - Installing Brick
Brick Stamped
Number
Location
Brick
Housing
Flanges
BRICK INSTALLATION
IMPORTANT: Installationofbrick
     -
place is placed in a permanent
location.
Each brick housing is stamped with a number
(full size bricks are not stamped). These num-
bers will help identify the brick when installing.
It is important to install these bricks exactly as
instructed. Press brick rmly into brick housing
until it snaps. Groove line on side of brick will
come in contact with ange on brick housing.
This secures brick into housing (see Figure
24). Smaller bricks may require a small portion
of furnace cement applied to back of brick to
secure it until grouting has been completed.
Bricks are packaged in separate boxes. Brick
matrixes on pages 12 through 15 show how
bricks are packaged and placed for each size
replace and number of bricks per box. There
are 2 extra full bricks included in Hearth Brick
package. Bricks in brick matrixes are labeled
"I" for ivory and "R" for red.
Install bricks one section at a time starting with
hearth panel followed by the rear panel, left
panel and right panel. It is important to install
the bricks in sequence. Please note, full size
bricks are NOT stamped.
NOTICE:Anashlipkitisavailable
Replace-
ment andAccessory Parts,page
18). If usingAsh Lip Kit, standard
optional glass door kit for this

using ash lip, obtain ash lip kit
prior to brick installation.

www.fmiproducts.com 122272-01D12
INSTALLATION
Continued
HERRINGBONE BRICK INSTALLATION
F049
F049
F049
F049
F049
F049
F049
F049
F049
F055 F052
S033 or S005
S020
S006
S020
S020
S020
S020
S020
S020
S020
S020
S020
S020
S032
S016
S015
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S015
S005
S020
S020
S020
S020
S020
S020
S020
S020
S020
S020
S020
S016
FULL
S014
FULL
FULL
S004
S005
FULL
FULL
S005
FULL
S004
S010
S002
S002
S002
S031
S031
S031
S035
S036
FULL
FULL
S002
S002 S006
S006
S002
S002
S002
S008
S019
S019
S019
S023
S026
S027
S028
S029
S030
FULL
FULL
FULL
FULL
S034
F050
F049
F049
F049
F049
F049
F049
F049
F049
F049
F055
F056
F053
F055
F055
F055
S021 or S006
S012
S025
S024
F054 S042 F051 F054 F050
S041
S039
S038
S037
S001
S003
S007
S022
S040
S001
S003
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S006
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S006
S020
S020
S020
S014
S014
S014
S016
S016
S015
S015
S013
S008
FULL
S005
S005
FULL
FULL
FULL
FULL
FULL
S014
S014
S017
S014
S014
S014
S020
S020
S020
S020
FULL
F054 F054 F054 S011
S007 S007
S018
S018S018
F061 F061
FULL FULL FULL
FULL FULL FULL FULL
FULL FULL FULL F007
F008
F007
F008
F025 F025
F023
F023
FULL FULL FULL FULL
FULL FULL FULL FULL FULL
Glass Door Kit available for
this fireplace CAN NOT be
used with Ash Lip Kit
If using Ash Lip
Kit, this row of
bricks will be
replaced.
Rear Upper
Refractory
Rear Lower
Refractory
Left
Refractory Right
Refractory
Hearth Refractory

www.fmiproducts.com
122272-01D 13
INSTALLATION
Continued
LEFT REFRACTORY
RED IVORY QTY
FULL
(112140-02)
FULL
(112140-06) 21
F049R F049W 9
F050R F050W 1
F052R F052W 1
F054R F054W 1
F055R F055W 1
S005R S005W 1
S006R S006W 1
S012R S012W 1
S015R S015W 1
S016R S016W 1
S020R S020W 11
S031R S031W 3
S032R S032W 1
S033R S033W 1
S034R S034W 1
S035R S035W 1
S036R S036W 1
S037R S037W 1
S038R S038W 1
S039R S039W 1
S040R S040W 1
S041R S041W 1
S042R S042W 1
RIGHT REFRACTORY
RED IVORY QTY
FULL
(112140-02)
FULL
(112140-06) 21
F049R F049W 9
F050R F050W 1
F051R F051W 1
F053R F053W 1
F054R F054W 1
F055R F055W 1
F056R F056W 1
S005R S005W 1
S006R S006W 1
S014R S014W 1
S015R S015W 1
S016R S016W 1
S019R S019W 3
S020R S020W 11
S021R S021W 1
S023R S023W 1
S024R S024W 1
S025R S025W 1
S026R S026W 1
S027R S027W 1
S028R S028W 1
S029R S029W 1
S030R S030W 1
REAR UPPER REFRACTORY
RED IVORY QTY
FULL
(112140-02)
FULL
(112140-06) 24
F054R F054W 3
S002R S002W 1
S005R S005W 2
S006R S006W 2
S007R S007W 3
S008R S008W 1
S011R S011W 1
S013R S013W 1
S014R S014W 8
S015R S015W 2
S016R S016W 2
S017R S017W 1
S018R S018W 3
S020R S020W 6
REAR LOWER REFRACTORY
RED IVORY QTY
FULL
(112140-02)
FULL
(112140-06) 10
F055R F055W 3
S001R S001W 2
S002R S002W 8
S003R S003W 2
S004R S004W 2
S005R S005W 2
S006R S006W 2
S008R S008W 1
S010R S010W 1
S011R S011W 1
S022R S022W 1
HEARTH
RED IVORY QTY
FULL
(112140-01)
FULL
(112140-05) 21*
F007R F007W 2
F008R F008W 2
F023R F023W 2
F025R F025W 2
F061R F061W 2
*Includes 2 Extra Bricks

www.fmiproducts.com 122272-01D14
INSTALLING SCREEN
1. Mount screen rod brackets on left and
right side of rebox with #8 x 1/2" screws
provided (see Figure 21, page 15).
2. Slide round end of screen rod into rings
at top of screen. Attach one push-on nut
to end of rod before attaching last ring of
screen.
3. Insert round end of rod into rod bracket
on left side of replace.
4. Mount at end of screen rod with #10 x
5/8" to center of smoke shelf (see Figure
21, page 15).
5. Install other screen rod in same manner.
INSTALLATION
Continued
Figure 20 - Grouting Brick
GROUTING INSTRUCTIONS
Material provided:
1 or 2 - 10 lb. bags of cement (depending
on model)
1 or 2 - 10 lb. bags of sand (depending
on model)
Material required:
1 - Piping bag
1 - Joints striker
1 - Heavy duty mixing bucket
1 - Trowel
1. Moisten brick surface with damp sponge
or spray bottle just prior to application.
When bricks are wet, any excess grout
mixture on bricks will easily wipe off.
2. In a heavy duty mixing bucket, pour 4 ½
cups of water. Add 5 lbs. (half of a bag) of
sand and 5 lbs (half of a bag) of cement.
Mix together well using a power drill with
mixing wand attachment to a yogurt like
consistency. Not adding enough was can
lead to grout falling out after burning.
3. The overall length of piping bag should be
about 16". If the bag is longer than 16",
cut it down to size by removing end with
larger opening. This will make the bag
easier to handle.
4. Put 2 to 3 cups of grout mixture into piping
bag making sure the smaller opening is
downward and over a moist towel to avoid
spilling. Place a wet towel over the bucket
making sure it is directly on the surface of
grout mixture. This will keep the mixture
moist and it will not dry out before use.
5. Begin grouting by first doing a “Filler
Pass”. This is done by lling the joint about
3/4 full with grout mixture. It is important
to work with only 6 bricks at a time so
grout doesn't have time to set up before
striking.
6. Complete a “Finishing Pass” around 6
bricks you just put ller pass around. This
is done by slowly lling in remainder of the
joint with a thick amount of grout mixture.
Mixture should be a little higher than the
brick surface.
7. Using a trowel, remove excess grout mix-
ture by moving trowel in the direction of
the joint. Grout mixture in the joint should
now be ush with brick surface. If not
enough grout is applied into each space,
grout may fall out after burning.
8. Using a joint striker, force grout mixture
into joint and sweep back and forth
until grout is smooth and round. If grout
becomes too shallow, add more grout
mixture with piping bag and strike again.
9. Continue procedure around each group of
6 bricks until an entire panel is nished.
10. Using trowel, scrape in direction of joints
to remove any grout that may have col-
lected around bricks during striking. If
desired, take a moist sponge and lightly
sweep over bricks to remove any grout
that may have gotten on bricks. DO NO
PRESS HARD OR RUB IN A CIRCULAR
MOTION. This will press the grout into
brick and turn brick a different color.



www.fmiproducts.com
122272-01D 15
INSTALLATION
Continued
Figure 22 - Securing Door Rails to
Fireplace
Bottom Rail
(Use as a
Template before
Drilling)
Concrete
Screws
Top Rail
Drill Holes
into Bricks
Remove Screws
then Replace to
Secure Top Rail
Figure 21 - Installing Fireplace Screen
Ring
Screen
Push
On Nut
Screen
Rod
Bracket
Smoke Shelf
Screen
Rod
Fireplace Front
INSTALLING GLASS DOOR AND
RAIL
IMPORTANT: Install top and bot-
tom rails and hardware before
installing glass door panels.
IMPORTANT: This optional glass door kit can
NOT be used with your replace if you have
installed the optional Ash Lip Kit.
Rail installation
1. Remove screws securing top face to
rebox (see Figure 22).
2. Align holes on rail to be installed at top
and replace screws. Note: Door rails are
identical until spring clips are in place.
3. Using remaining door rail as a template,
place along front row of bricks at bottom
making sure rail front surface is ush with
replace bottom face surface. Mark hole
centers and remove rail (see Figure 22).
4. Drill 9 - 5/32" diameter holes about 1"
deep directly into bricks using a 5/32"
concrete drill bit (not provided).
5. Place rail back on bricks and align holes.
Secure using 9 concrete screws provided
with glass door kit.
6. Secure retaining clips to top and bottom
rails (see Figure 23).
Figure 23 - Mounting Door Retaining
Clips
Retaining
Clip
Top Rail
Bottom Rail

www.fmiproducts.com 122272-01D16
Figure 24 - Installing Doors
Figure 25 - Adjusting Bi-Fold Doors
INSTALLATION
Continued
Bottom
Retaining
Clip
Slide Top
Pin Into Top
Retaining Clip
Spring Clip
Side Front
Face
Partially
Opened
Door
OPERATION AND MAINTENANCE
GLASS DOORS
Glass doors are optional with replace. When
replace is in operation, doors must be fully
opened or fully closed position only or a re
hazard may be created (see Figure 26).
A replace equipped with glass doors oper-
ates much differently than a replace with an
open front. A replace with glass doors has a
limited amount of air for combustion.
Excessive heat within the replace can result if
too large a re is built or if combustion air gate is
not completely open. The following tips should
be followed to assure that both the replace
and glass door retain their beauty and func-
tion properly. Both the ue damper and glass
doors must be fully opened before starting re.
This will provide sufcient combustion air and
maintain safe temperatures in rebox.
Figure 26 - Bi-Fold Glass Doors
Doors Fully Closed
Fireplace Front
Fireplace Front
Doors
Fully Opened
Installing Glass Doors
After spring clips have been installed some
adjustments may be needed. Install the doors
using the following steps:
1. With bi-fold doors completely folded, insert
bottom pivot pin into bottom retaining clip
located at far left and far right side of bot-
tom rail. Swing door to vertical position
making sure top pins slide into top door rail.
Door is installed when top door pin snaps
into spring clip (see Figure 24).
2. Repeat step 1 for remaining door.
If you nd the doors do not close properly or
do not appear level or straight, proceed with
section on door adjustment.
DOOR ADJUSTMENT
Remove doors and slightly loosen upper spring
clips. Replace and fully close doors. Use 1/8"
shims (any material) to level doors. Once proper
setting is achieved, carefully open doors enough
to access top retaining clips with a phillips
screwdriver. Tighten screws. See Figure 25.

www.fmiproducts.com
122272-01D 17
IMPORTANT: The glass must be allowed to
warm slowly and evenly. Such materials as
pitch/wax laden logs, very dry mill end lumber
and large amounts of paper or cardboard
boxes can create an excessively hot re and
should not be burned in this replace. Always
keep the re well back from the doors and
never allow ames to contact the glass.
WARNING: Fireplaces
equipped with glass doors
should be operated only with
doors fully opened or doors fully
closed. Doors, if left partly open,

   

Cleaning Glass
Clean glass with any commercial glass
cleaner or soap and water. Do not use any
abrasive material to clean glass. Do not clean
glass with any cool water if glass is still hot
from the re and smoke.
A gas line or gas log lighter may be installed
for the purpose of installing a vented or vent-
free decorative gas appliance incorporating an
automatic shutoff device and complying with
the Standard for Decorative Gas Appliances for
Installation in Vented Fireplaces, ANSI Z21.60
or American Gas Association draft requirements
for Gas Fired Log Lighters for Wood Burning
Fireplaces, Draft NO. 4 dated August, 1993.
If you wish to install an unvented (vent-free)
gas log set, only unvented gas log sets which
have been found to comply with the standard
for unvented room heaters, ANSI Z21.11.2 are
to be installed in this replace.
DAMPER HANDLE OPERATION
The damper handle opens and closes the
damper blade and is located in the upper rear
side of replace just above rear bricks. Rotate
handle counterclockwise slightly to disengage
from retaining bracket. Swing slowly toward
opening of replace. Engage handle to sec-
ondary bracket located at front of replace
inner wall (see Figure 27).
OPERATION AND MAINTENANCE
Continued
CAUTION: When operating
damper door, please be aware of
sharp edges and corners. Open
and close damper door slowly to
avoid injury.
     -
place grate with FMI PRODUCTS,
LLC model 109496-01 grate only.
This grate has been designed to
-

Figure 27 - Operating Damper Handle
Damper
Handle
Retaining
Bracket
(Holds
Damper
Door
Closed)
Swing Door Down to Open
Swing Door
Up to Close
Secondary
Retaining
Bracket
(Holds
Damper
Door
Open)
FULLY OPEN POSITION
FULLY CLOSED POSITION

www.fmiproducts.com 122272-01D18
TECHNICAL SERVICE
You may have further questions about in-
stallation, operation, or troubleshooting.
If so, contact FMI PRODUCTS, LLC at
1-866-328-4537. When calling please have
your model and serial numbers of your heater
ready.
You can also visit our web site at
www.fmiproducts.com.
REPLACEMENT AND ACCESSORY PARTS
BI-FOLD GLASS MASONRY DOOR
BDMO48E - 48" Ebony
BDMO48G - 48" Pewter
BDMO48C - 48" Oiled Bronze
DOUBLE WALL PIPE - 12-12DM,
18-12DM, 24-12DM, 36-12DM, 48-12DM,
12-12HT, 18-12HT, 24-12HT, 36-12HT and
48-12HT
30° OFFSET AND RETURN
30E-12DM and 30E-12HT
GRATE
109496-01 (for F48 Series)

EMBER PROTECTOR - 20093
OPTIONAL OUTSIDE AIR KIT FOR
FLOOR INSTALLATION - AK4F
OPTIONAL OUTSIDE AIR KIT FOR
SIDEWALL INSTALLATION - AK4
STORM COLLAR - SC2-1
FIRESTOP SPACER - FS-10
ROOF FLASHING



www.fmiproducts.com
122272-01D 19
REPLACEMENT AND ACCESSORY PARTS
Continued
SQUARE CHASE-TOP
TERMINATION - STL-12D
ROUND TOP TERMINATIONS
RLT-12D AND RLT-12HT
OPTIONAL ASH LIP KIT (BRICKS)
AL48 - Red Brick
AL48I - Ivory Brick
OPTIONAL HEARTH SPACER
HS48
24" ROUND WOODNOOK - DHR-24
SCREEN - 118115-01
ROD - 110146-02
PUSH-ON NUT - 11418

122272-01
Rev. D
01/10
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com