Full Boar FBDCDS-640 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1219
CORE DRILL
STAND
• SUITS FBDCD-22150
• Ø60MM COLLAR
• 640MM CLEARANCE
LENGTH
• 460MM LENGTH OF
STROKE
INSTRUCTION MANUAL

2
Height: 935mm
Length of stroke: 460mm
Clearance length: 640mm
Collar: Ø60mm
Weight (tool only): 10.2 kg
SPECIFICATIONS - MODEL NO. FBDCDS-640
KNOW YOUR PRODUCT
7
1
3
5
6
8
2
4
9
10

3
1. Carriage
2. Collar
3. Balance prongs x 2
4. Column bolts x 2
5. Tie down
6. Eye bolt
7. Carriage lock
8. Feed handle
9. Levelling bolt x 4
10. Base
11. Auxiliary handle
12. Large washer
13. Clamping nut M12
14. Hex keys x 3
15. Anchor sleeve M12x50
16. Anchor bolt M12
KNOW YOUR PRODUCT (cont.)
7
2
8
3
11
12
1
13
14
15 16

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SPECIFICATIONS...................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION....................................................... Page 05
SAFETY INSTRUCTIONS........................................... Page 05
ASSEMBLY................................................................. Page 06
SET-UP & PREPARATION........................................... Page 07
OPERATION.............................................................. Page 09
MAINTENANCE........................................................ Page 10
DESCRIPTION OF SYMBOLS................................... Page 10
CONTENTS............................................................... Page 11
WARRANTY............................................................... Page 12
TABLE OF CONTENTS

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Congratulations on purchasing a Full Boar Core Drill Stand.
Your Full Boar Core Drill Stand FBDCDS-640 is ideal for use
with the FBDCD-22150 Core Drill to ensure straight holes
are drilled in a safe manner by the user.
The anchor set will secure the stand to the work surface to
allow efficient drilling in a controlled operation.
Read and understand the Owner’s Manual before operating
the Core Drill Stand. Failure to do so could result in
personal injury or equipment damage.
INTRODUCTION
SAFETY INSTRUCTIONS
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future
reference.
The manufacturer cannot accept any liability for damage or accidents which
arise due to a failure to follow these instructions and the safety information.
WARNING! Read all safety warnings and all instructions with the core drill
stand and the power tool to be mounted. Failure to follow the warnings
and instructions may result in fire, electric shock, personal injury and
material damage.
CORE DRILL STAND SAFETY WARNINGS
•Properly assemble the core drill stand before mounting the power tool.
Proper assembly is important to prevent risk of collapse.
• Securely fasten the power tool to the core drill stand before use. Power
tool shifting on the core drill stand can cause loss of control.
• Place the core drill stand on a solid, flat and level surface. When the core
drill stand can shift or rock, the power tool or workpiece cannot be steadily
and safely controlled.

6
ASSEMBLY
Fig. 1
Fig. 2
Fitting the feed handle
The feed handle (8) can be fitted on either side of the core drill stand.
1. Fit the feed handle onto the carriage (1)
(fig. 1).
2. Securely tighten with supplied hex key (13)
(fig. 2)
WARNING! Properly assemble the core drill stand before mounting the
power tool. Proper assembly is important to prevent risk of collapse.

7
SET-UP & PREPARATION
Fastening the base (fig. 3)
WARNING! It is essential to secure the base (10) to the work surface to
reduce the risk of injury and to protect the core drill from damage. An
unsecured core drill and stand could rotate during drilling, cause the
core bit to chatter against the work surface or bind in the hole, which can
fracture the diamond segments
Place the core drill stand on a solid, flat and level surface before mounting the
core drill. When the core drill stand can shift or rock, the power tool or workpiece
cannot be steadily and safely controlled.
The supplied anchor sleeve (15) is usually suitable for fastening core drilling
equipment to uncracked concrete. Under certain conditions it may be necessary
to use an alternative fastening method.
1. To set the anchor sleeve (15), use an 16mm drill bit (not supplied) suitable for
concrete to drill the pilot hole. Drill the pilot hole 50mm deep at a distance of
240mm from the centre of the hole to be drilled.
2. Clear out as much concrete dust as possible
and fit the anchor sleeve (15) inside the
pilot hole.
3. Screw the anchor bolt (16) into the anchor
sleeve (15).
4. Place the slot in the base (10) over the
anchor bolt (16) and align the core drill
stand.
5. Always be sure to level the base (10) using
the levelling bolts (9) at each corner of the
base (10) so that the core drill bit contacts
the work-piece squarely and cuts straight.
6. Place the large washer (12) and screw the
clamping nut (13) onto the anchor bolt (16).
7. Use a suitable open-end spanner (not included) to tighten the clamping nut (13)
firmly. Take care to ensure that the levelling bolts (9) make firm contact with the
underlying surface.
Fig. 3

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1. Remove the side handle on the core drill.
2. Tighten the carriage lock (7) to prevent the
carriage (1) from moving when installing the
core drill (fig. 4).
3. Using a hex key (13) remove part of the
collar (2) (fig. 4).
4. Mount the core drill onto the drill stand,
re-attach the removed part of the
collar (2) around the core drill gear housing
and tighten using the hex key (13) (fig. 5).
WARNING! Ensure the power tool has been switched off and
disconnected from the power supply and completely stopped before
performing any of the following operations.
SET-UP & PREPARATION (cont.)
Mounting the core drill
WARNING! Securely fasten the power tool to the core drill stand before
use. Power tool shifting on the core drill stand can cause loss of control.
Fig. 4
Fig. 5
WARNING! Please read these mounting instructions in conjunction with
the instruction manual for the Core Drill.

9
OPERATION
1. Before drilling, do a test run without load to ensure the position is correct.
2. Loosen the carriage lock (7) and lower the core drill by turning the
feed handle (8).
3. Rotate the feed handle (8) in the opposite direction to raise the core drill.
4. If the position is correct, then operate the core drill as per the core drill manual.
Removing the core drill
WARNING! Ensure the power tool has been switched off and
disconnected from the power supply and completely stopped before
performing any of the following operations.
1. Close the water supply tap and disconnect the water supply from the core drill.
2. Tighten the carriage lock (7) to prevent the carriage (1) from moving when
removing the core drill.
3. Using a hex key (13) remove part of the collar (2) and remove the core drill.
4. Re-attach the removed part of the collar (2) for safe storage.

10
Warning Read Instruction Manual
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT
MAINTENANCE
DESCRIPTION OF SYMBOLS
•After each use remove any dirt or debris by wiping down with a damp cloth and
allow to dry.
•Reapply grease on the gear rack as necessary.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the core drill stand by an unauthorised person or by mishandling
of the core drill stand.
Spare Parts
Limited spare parts are available subject to availability. Please contact your local
Bunnings Special Orders Desk to order the required spare parts.

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CONTENTS
Distributed by:
Ozito Industries Pty Ltd
AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: 1800 069 486
1 x Core drill stand
2 x Balance prongs
1 x Large washer
1 x Clamping nut M12
1 x Anchor sleeve M12 x 50mm
1 x Anchor bolt M12
3 x Hex keys
1 Instruction manual
Note: The manufacturer’s liability shall be deemed void if the tool is modified in
any way and the manufacturer shall therefore accept no liability for any damages
arising as a result of modifications.

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WARRANTY EXCLUSIONS
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.•
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents•
or alterations.
Failure to perform maintenance as set out within the instruction manual.•
If the tool is disassembled or tampered with in any way.
The warranty excludes damage resulting from product misuse or product neglect.
•
•
This warranty is given by Ozito Industries Pty Ltd.
ABN: 17 050 731 756
Ph.1800 069 486
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
FB1
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you under law. The warranty covers manufacturer defects in materials,
workmanship and finish under normal use.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase.
If a product is defective it will be repaired in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: wheels, bearings.
Our goods come with guarantees that cannot be excluded under Australian Consumer law &
Consumer Guarantees Act 1993 (NZ). You are entitled to a replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
`Australia 1800 069 486
New Zealand 0508 069 486
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations)
WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:
Table of contents