FUNKY MONKEY BARS HORIZONTAL CARGO NET User manual

HORIZONTAL CARGO NET
ASSEMBLY INSTRUCTIONS

CONTENTS
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Assembly Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Inventory and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Number of accessories Bars Required ?. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Existing Frame Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Accessories Bar .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Horizontal Cargo Net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Monkey Straps .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
Page 1
SAFETY NOTICE
RISK OF SERIOUS INJURY
DO NOT:
1. Climb, sit or stand on top of equipment.
2. Jump from top of equipment.
3. Attach foreign items not designed for equipment use.
4. Exceed load rated limit- Cargo Net: 360kg
Handles 130kg each
5. Wear loose items or clothing or accessories that may cause strangulation.
6. Install over a hard surface such as concrete, asphalt or hard packed earth.
7. Modify or alter equipment.
ALWAYS:
1. Use equipment as intended: to swing or hang from the underside only, use for play.
2. Use this product on Funky Monkey Bars® only.
3. Ensure adult supervision at all times.
4. Maintain regularly as detailed within owners manual and assembly instructions.
5. Ensure use of one person at a time.
6. Check the temperature of the surface before use in warm/hot weather.
7. Check product for faults and ensure all connections are closed and secured -
replace worn, defective or missing parts when necessary.
NOTE:
Supplying a gym/crash mat under the fall zone is recommended to reduce risk of injury.
Refer to Standards AS4685.1, ASTM F1148 and EN1176 for a complete list of cautionery statements and
instructions.
WARNING
PLEASE CAREFULLY READ ALL INFORMATION CONTAINED IN THIS ASSEMBLY MANUAL BEFORE
YOU INSTALL AND USE YOUR FUNKY MONKEY BARS®.
WARNINGS

Page 2
LOCATION
1. A safe fall zone around your Funky Monkey Bars® is essential. A minimum distance of 1.5m to 2m (5 ft to
6.5ft) is recommended around the elevated hanging points of your Funky Monkey Bars®.
2. Place your Funky Monkey Bars® on level ground, away from any structure or obstruction such as a fence,
garage, house, overhanging branches, laundry lines or electrical wires and remove any obstructions
beneath your Funky Monkey Bars®.
3. Ensure your Funky Monkey Bars® are positioned away from retaining walls, pool fences, structures and
other play equipment. Maintain a clear space around the whole perimeter of your Funky Monkey Bars®.
4. Place your Funky Monkey Bars® on the most level surface available.
MAINTENANCE
1. At the beginning of each heavy play session we recommend the following maintenance processes be
performed on your Funky Monkey Bars®:
• Tighten all bolts, grub screws and applicable hardware (as per page 3)
• Lubricate all metallic moving parts as per instructions (flying fox, swing hooks etc)
• Check all protective coverings on bolts, pipes, edges and corners. Replace if they are loose,
cracked or missing.
• Check all moving parts including swing seats, shackels, snap hooks, chains and trolleys for wear,
rust, or other deterioration. Replace as needed.
2. Twice a month during play season we would recommend the following maintenance processes be
performed on your Funky Monkey Bars®:
• Tighten all connections and hardware
• Check all protective coverings on bolts, pipes, edges and corners. Replace if they are loose,
cracked or missing.
3. Once a month during play season we would recommend the following maintenance processes be
performed on your Funky Monkey Bars®:
• Lubricate all metallic moving parts as per instructions (flying fox, swing hooks etc). If swings start
to squeak then lubricate swing hooks.
• Check all moving parts including swing seats, ropes, chains and trolleys for wear, rust, or other
deterioration. Replace as needed.
• Owners shall be responsible for maintaining the legibility of any warning labels.
For additional information concerning your Funky Monkey Bars®, please contact our customer service team
or check our website for any important updates. Phone - 1300 912 198 or www.funkymonkeybars.com
Assembly requires 2 adults. Heavy items ! Work on flat level surface.
ASSEMBLY
1. Keep small children away from the Funky Monkey Bars® during assembly.
2. Do not attempt to use the Funky Monkey Bars® until it is completely assembled and every fitting is tight
and secured.
3. Installation typically takes 1-2 hours to complete. Two people are recommended for assembly.
4. Ensure all fittings are tightened to the correct tightening method as described on page 3.
5. Assembly should be carried out on clean, dry, level surface
Please refer to the video section on the Funky Monkey Bars® website for more handy tips and assembly
instructions at http://www.funkymonkeybars.com/pages/videos

o
+ 360
Page 3
All tubes must be fully inserted until
contact is made with adjoining tube.
CORRECT INSERTION INTO FITTINGS - (indicative diagram shown)
CORRECT TIGHTENING METHOD OF GRUB SCREWS - (indicative diagram shown)
Gap. No gap.
CLUNK
1. With long end of allen key, hand
tighten grub screw as much as possible.
2. Using other end of the allen key do one full
360 degree turn as a minimum, use muscles!
ASSEMBLY TIPS
1 2

1x
8mm Allen key
(Not included)
TOOLS REQUIRED FOR INSTALLATION
INVENTORY - HORIZONTAL CARGO NET (ALL FRAMES EXCEPT CHEEKY MONKEY) (Not to scale)
1x
Spirit Level
(Not included)
Page 4
1x
Tape Measure
(Not included)
THE INVENTORY WILL VARY BETWEEN THE CHEEKY MONKEY FRAME AND ALL
OTHER FUNKY MONKEY BAR®FRAMES BUT THE ASSEMBLY METHOD WILL REMAIN CONSISTENT.
CHECK THAT YOU DO NOT NEED 2 ACCESSORIES BARS FOR YOUR CHOSEN INSTALLATION- SEE STEP 1
OR
1x
Soft Hammer
(Not included)
TOOLS & INVENTORY
INVENTORY - HORIZONTAL CARGO NET FOR CHEEKY MONKEY FRAME (Not to scale)
2x
Short Tee
D-101
1x
Accessories Tube
50Dia. x 2950mm
2x
Long Short Tee
D-101L
1x
Cheeky Monkey
Horizontal Cargo Net
(11 X 6 straps)
1x
Horizontal Cargo Net
(15 X 6 straps)
1x
Short Accessories Tube
50Dia. x 2300mm
10x
Monkey Straps
10x
Monkey Straps

1x accessories bar.
2x accessories bar.
Existing monkey bar ladder.
1
The horizontal cargo net can be installed
directly onto the monkey bar ladder
in highest position). See installation ‘A’
OR
The horizontal cargo net can be installed
using 2 accessories bars. This will allow
the monkey bar to remain in a
lower and adjustable position.
See installation ‘B’
SELECT THE ARRANGEMENT YOU DESIRE.
Page 5
ASSEMBLY INSTRUCTIONS - NUMBER OF ACCESSORIES BARS REQUIRED?
installation ‘a’
installation ‘B’

Loosen grub screws.
2
Remove any accessories
from swing hooks in the
selected area to ease
installation.
SELECT HORIZONTAL CARGO NET INSTALL LOCATION
ADDING A HORIZONTAL CARGO NET TO AN EXISTING FRAME. (INSTALLATION TYPE ‘B’ STEP 1)
- ORANGUTAN MODEL SHOWN
Page 6
3
Loosen grub screws on short
tees and elbows then
remove swing bar. Place
aside for later re-install.
REMOVE SWING FRAME BARS
Horizontal cargo net
installation location.
ASSEMBLY INSTRUCTIONS - EXISTING FRAME PREPARATION
Swing Frame Bar

Page 7
Ensure accessories tube is not
over inserted into extra long tees
& is level with through hole.
1x or 2x
Accessories Tube
50Dia x 2950mm
Slide long short tees onto ends of
required accessories tubes as per detail and
fully tighten all grub screws.
NOTE:
Refer to individual components
for maximum load on
accessories bar.
Fully tighten all grub screws.
+ 360
o
4
1x or 2x
Long Short Tee
D-101L
ASSEMBLE ACCESSORIES BAR (1x or 2x) 1x or 2x
Long Short Tee
D-101L
1. Slide the 2 accessories bars onto
the swing legs in the selected
location.(highest vertical position)
(Do not tighten grub screws).
2. Reattach the removed 2x swing
bars, Ensure it is fully inserted &
tighten all grub screws.
3. Raise accessories bars hard up
against the swing bar fittings,
then tighten all grub screws.
NOTE: If you are installing directly
onto the monkey bar ladder - ensure the
accessories bar is at the same height.
5ATTACH ACCESSORIES BARS & SWING BARS
Tighten swing bar grub screws
then accessories bar grub screws.
2x Swing Bars
removed in step 2
1x Accessories Bar
only required if not
attaching to monkey bar
ladder positioned at highest
point
+ 360
o
1x Accessories
Bar - assembled
in step 3
ASSEMBLY INSTRUCTIONS - ACCESSORIES BAR

6
With the mesh mat side up and the
straps underneath the mat lay the
horizontal cargo net over the attached
accessories bar and swing bar.
NOTE: The warning label will be
on the underside once assembled.
LAY HORIZONTAL CARGO NET ON TOP
Page 8
1x Horizontal Cargo Net
1. Mesh side on top
2. Straps over top of tubes
ASSEMBLY INSTRUCTIONS - HORIZONTAL CARGO NET

Connect the corner straps at A,B,C & D to the
swing and accessories bars, as described below.
7CONNECT CORNER STRAPS TO TUBES.
Swing bar.
Page 9
Accessories bar.
1. Undo the shackles fully
and flip the straps over
the top of the tubes.
2. Pinch the strap together and
feed into the shackle (passed
up from underneath the pipe).
3. Tighten the shackle and repeat
to all other corner straps.
A
B
C
D

Page 10
8CONNECT ALL REMAINING STRAPS
1. Using the same process described in
step 6 connect all remaining straps
to the swing and accessories bar.
2. Ensure that all the shackles are fully locked closed.
Connect all remaining
straps to the tubes.

1. On the underside straps of the horizontal cargo net
attach the monkey straps in an arrangement that
suits your needs and skill level.
2. Ensure that the shackles are fully tightened and locked.
NOTE: The hanging monkey straps can be fixed to any
of the underneath horizontal cargo net straps in any arrangement.
Please avoid hanging more than one shackle in a single location.
9CONNECT MONKEY STRAPS
Page 11
Undo shackles on hanging monkey straps.
Attach to underside of horizontal cargo net in desired
location, Ensure shackles are tightened.
10x
Monkey Straps
ASSEMBLY INSTRUCTIONS - MONKEY STRAPS

1. Ensure all shackles are tight.
2. Ensure your frame is square and level.
3. Firmly tighten all grub screws and bolts on your frame.
4. All base plates are pegged down.
5. Reattach any accessories removed during the installation of the horizontal cargo net.
For more information and assembly tips please refer to our website video instruction section at
http://www.funkymonkeybars.com/pages/videos
Page 12
11
12
MAINTENANCE.
HAVE FUN
At the beginning of each heavy play session (especially a party) and twice a month during play season ensure;
1. Tighten all hardware - grub screws, shackles nuts and bolts.
2. Pegs are in place and fully secure.
3. Lubricate all metallic moving parts with WD40 or Vasaline - (trolley and swing hooks.)
4. Ensure your frame is level and square.
11 FINAL CHECKS
RE-ATTACH ACCESSORIES (if applicable)
Attach any accessories removed during the installation of the horizontal cargo net (if applicable).
Check that all swing hook bolts are tightened with a rachet.
Refer to individual accessory assembly instructions for details.
10
FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

72 164 496 520
1300 912 198
[e-mail]
www.funkymonkeybars.com
9 Cutting Way,
Yangebup WA 6164
we are social monkeys
AUSTRALIAN MADE
AND OWNED
®
ABN
@
IP Australia
All Funky Monkey Bars®designs are registered
and protected under IP Australian certification.