Galaxy TOXIC TRAMPOLINE MELTDOWN User manual

TOXIC TRAMPOLINE
MELTDOWN
ASSEMBLY MANUAL
Galaxy America, Inc.
1747743
7431 Sawyer Circle, Port Charlotte, FL 33981
941 697 0324
941 697 1249
[email protected]
www.galaxymultirides.com
GalaxyMultiRides
GalaxyBulls
GalaxyBulls
GalaxyMultiRides

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Welcome and thank you for purchasing Galaxy’s Toxic Trampoline Meltdown™.
Welcome ............................................................................................................
Part’s List .............................................................................................................
Electrical Information .........................................................................................
Setting Up Your Toxic Trampoline Meltdown™ ..................................................
Operating Your Toxic Trampoline Meltdown™ ...................................................
Rules of Play .......................................................................................................
Serial Number Location ......................................................................................
Trouble Shooting ................................................................................................
Maintenance ......................................................................................................
Safety Check Routine .........................................................................................
Safety Questionnaire ..........................................................................................
Risk Assessment .................................................................................................
Release of Liability and Assumptions of Risk .....................................................
Incident Report ...................................................................................................
FR Test Certicates .............................................................................................
Terms and Conditions of Sale ............................................................................
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TABLE OF CONTENTS
Please take some time and read through the contents of this manual
BEFORE you use your machine.
All operators who will set up the Galaxy CYBORBOTS™ MUST read this manual
to ensure a safe operation for your customers.

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All equipment manufactured by Galaxy Multi Rides is designed with a high regard for safety as well as operational
ease.
The information contained within this manual will assist you and your operators in producing safe and enjoyable
entertainment for your clients.
This instruction manual has been supplied for the purpose of assisting you in the proper and safe operation of
your new Galaxy Multi Rides game. You can also nd this manual online in our website. Look for “Safety and
Training” under the “Resource” tab in www.galaxymultirides.com. You can also view our safety video (“How To”
playlist) on our YouTube channel (www.youtube.com/galaxybulls).
This manual will also guide you through the proper set up procedures, ensuring the safest and most enjoyable
experience for your clientele, and maintance recommendations that will facilitate top performance and a long life
for your game. Your inatable attraction is constructed by following the procedures and using quality materials, all
in compliance with the ASTM standards.
Galaxy Multi Rides takes great pride in delivering to you inatable games manufactured, inspected and tested
with a focus on the highest safety standards and top quality workmanship. Additionally, many other inspections
and tests are performed to ensure your new game meets the rst class standards of Galaxy Multi Rides.
Safety is everybody’s major concern. At Galaxy we go to great lengths to ensure that our products are the
safest on the market. Following, and in our website (look for “Safety and Training” under the “Resource” tab in
www.galaxymultirides.com), there’s a training Safety Questionnaire. PLEASE, read this manual thoroughly and
complete the questionnaire for every member of staff who’s going to operate the ride. All the answers to the
questions are in this manual.
Once you’ve completed it, fax it to 941 697 1249 or email it to [email protected]. If you
do the test online, you don’t need to fax it or email it: just click “Submit”. We will check the questionnaire and
if all the questions are answered correctly, we will issue a certicate of competence which can be given to your
insurance company.
By having a quality safe machine and competent operators, this can only be a good thing, which will result in
more cost effective insurance for everyone.
If you expereience any difculty in any of the procedures set forth in this manual, please call 941 697 0324.
Robin Whincup
President of Galaxy Multi Rides
Welcome!

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Parts List
8 x Trampoline base segments A-H
8 x Outer fence panels A-H
1 x Center octagon frame section
32 x Outer frame legs (single span)
40 x Inner frame legs (double span)
1 x Entry/exit stairs
8 x Trampoline mats
8 x Redundant mats (these are being sent next
week)
8 x Outer end protective pads (black colour)
8 x Center protective pads (black colour)
8 x Trampoline dividing pads (yellow colour)
1 x Motion base pad (black colour)
1 x Outer vallence skirt (grey colour)
960 x Springs (9”)
1 x Electric Motion base
4 x Motion base stabilizer legs
1 x Control console
2 x Power cords
1 x Center frame attachment
2 x Sweeper arms
224 x 3” x 1/2” bolts with locking nuts
98 x 4” x 1/2’ bolts with locking nuts
59 x 1.75’ x 1/2’ bolts with locking nuts

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CONTROL CONSOLE
Operates from 110 volts single phase electricity 60htz. drawing 5.5 amps.
Electrical Information
1. Main Breakers
2. Timer
3. Contactor
4. Line Breakers
5. Terminal Block
6. Inverter
7. Spare Emergency
Stop Key
WARNING
SWITCH OFF THE MAINS POWER BEFORE
WORKING ON THE CONTROL CONSOLE
AND MOTION BASE. ALL WORKS MUST
BE CARRIED OUT BY A QUALIFIED
ELECTRICIAN. ELECTRIC CURRENT CAN KILL
YOU.
1 2 3 4
5
1. Emergency Stop
2. Power Light
Indicator
3. Start Button
4. Speed Control
5. Stop Button
6. Main Power
Switch
6
1 2 3
4 5 6
7

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Setting Up Your Toxic Trampoline Meltdown™
Following a clockwise
rotation now push
segment B. upto
segment A. and
connect the sides
of the two frames
together using the 4”x
1/2” bolts and locking
nuts (at this stage just
nger tighten the nuts
and bolts.
Now connect the
remaining legs to
segments A and B.
Repeat the process
as described in steps
1, 2, and 3 by adding
segments C, D, E, and
F. At this stage do not
connect segments G
and H.
1.
2.
4.
3.
Each base segment is
numbered A through
H. Starting with
segment A. attach
4 legs, one at each
corner with the 3” x
1/2” bolts and locking
nuts, this will allow
you to stand the
segment in position.
Now repeat this with
segment B.

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Setting Up Your Toxic Trampoline Meltdown™
Bolt four support legs
to the small octagon
shape center frame.
Now position the
center frame section
over the top of the
motion base. Once
in position attach the
remaining 4 legs.
Now attach the nal
two base segments G
and H. You can now
fully tighten all nuts
and bolts.
Remove the wheels
from the motion
base and attach the
four stabiliser legs.
DO NOT secure the
motion base to the
oor.
5.
6.
7.
Attach the the wheels
to the motion base
and place the motion
base into the center
of the base segments
ensuring it is square to
segments A, C, and E.
(Wheels may vary from
the ones pictured).

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Setting Up Your Toxic Trampoline Meltdown™
Now install the trampoline mats. Hook a spring to the D ring on the main mat and to the webbing loop
on the redundant mat on all four corners. Using the supplied T bar spring puller, attach the other end of
the spring to the main frame. Now repeat this process and install the rest of the springs to all 8 mats.
Connect the 6 pin
cable to the motion
base and feed it under
segment H to the
outside.
8.
9.
Now install the side
outer fence panels
starting with the A
doorway fence panel.
Connect the base
hinges with the nuts
and bolts, following
a clockwise rotation
install the second B
fence panel to the left.
Connect the base and
side hinges using the
1.75” x 1/2” bolts and
locking nuts. Continue
installing fence panels
C, D, E, F, and G.
At this stage do not
install the H fence
panel as you will need
to install the Sweeper
arm center block
attachment.

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Setting Up Your Toxic Trampoline Meltdown™
Lift the Sweeper
center block onto the
main frame and attach
to the motion base
as described. (Colors
may change from the
ones pictured).
10.
Make sure the
mounting bracket
is loose. Attach
the center piece of
the Meltdown to
the motion system.
Place the sub frame
in position and pull
towards the back.
Finally, tighten the
12mm. by 100mm.
draw bolt until the
ride frame is pulled
back fully. Now,
tighten up the locking
nut on the draw bolt.
This bolt pulls the
frame down onto the
motion base. IT’S
NOT NECESSARY TO
OVER TIGHTEN THE
BOLTS.
First, tighten the
12mm. by 100mm.
draw bolt. Do not
over torque it at this
time. Now, tighten
the two 12mm. bolts
to clamp down the
bracket with the
19mm. wrench doing
3 or 4 turns on each
bolt at a time. These
two bolts draw the
frame back onto the
mounting bracket.

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Setting Up Your Toxic Trampoline Meltdown™
11. Install the protective
padding and secure
to the main frame
with the webbing
straps. Fold the excess
trampoline fabric back
over itself and attach
the velcro strip to
the underside of the
safety padding.
Slide the correct color
coded steel pole to
the steel pole in the
center piece of the
Meltdown.
Tighten the 3 bolts
in each pole with a
19mm. wrench.
Ensure these are tight.
Your current set up
will look like the photo
on the right. Slide the
foam boom over the
steel pole.
Make sure the seam
is facing down to the
inatable. Secure the
foam booms tightly
to the rest of the
attachment with velcro.
The larger velcro patch
is the pole for the lower
section as pictured. Now
you can install the last H
fence panel and secure
the hinges with the
1.75” x 1/2” bolts and
locking nuts.

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Attach the outer
vallence skirt to the
outer edge of the
base frame to the
velcro on the frame.
Place the control
console in the center
of section H (as shown
in the photo). Connect
the 6 pin motion base
to console cable and
the yellow round 3 pin
mains power cable.
12.
13.
14.
Setting Up Your Toxic Trampoline Meltdown™
Place the entry/exit stairs
into position in front of the
doorway. Make sure the
stairs are fully pushed up
to the base frame. Secure
to the suboor with 3”
redhead fasteners (if it is a
hard sold oor or 2” screws
if it is a wood oor). You
will see that the legs that
support the main frame
have holes in the base
plates. We recommend that
30% of the legs are evenly
secured to the suboor as
described above.
Turn the Mains Power
button in the control
console on, then the
key in the Emergency
Stop button, and now
you are ready to have
fun in your Galaxy
Multi Ride.

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Operating Your Toxic Trampoline Meltdown™
TOXIC TRAMPOLINE MELTDOWN
Toxic Trampoline Meltdown is an 8 player
game, the aim of the game is to jump over the
rotating sweeper arms without getting hit.
FASCIA PANEL
Switch the power on by turning the red &
yellow isolator switch to “ON”. Ensure you
release the Emergency Stop button by turning
the key to the right. You will hear a click and
your ride is now ready for use.
AUTOMATIC PROGRAMS
There is 1 automatic program. The speed of
the program can be adjusted via the speed
control dial.
NUMBER OF PARTICIPANTS
Meltdown can take up to 8 people at any one
time. DO NOT ALLOW any player to grab,
hold and/or swing on any part of the foam
booms. DO NOT ALLOW any player to sit
and ride on any part of the foam booms.
If any player seems to be in distress, STOP
the foam booms and engage the Emergency
Stop button.
PARTICIPANT PREPARATION
Ensure that all participants remove footwear,
eye wear, cell phones, neck wear, and any
sharp items on their person.
All participants must read the rules of play
and sign the waiver. Instruct the participants
that they must either jump or duck when the
foam booms come towards them and that
they must not grab the boom.
Verbally warn them that they may get hit by
the foam booms. If any players are in any
doubt, they must NOT RIDE.
OPERATING THE RIDE
Toxic Trampoline Meltdown is a 8 player game.
The top speed is pre set. However, you can
reduce the speed of the ride via the speed dial.
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-
7.
8.
9.
1.
2.
3.
4.
5.
6.
Always advise the participant that you are
increasing the difculty. If the participants do
not want to go faster, respect their decision.
DO NOT ALLOW THE PARTICIPANTS TO
CROSS BOUNCE ONTO THE ADJOINING
TRAMPOLINES.
The rotating foam booms can be stopped by
pressing the STOP button. The operator must
keep their nger over the stop button and
constantly watch the participants. Once the
game has nished the operator must instruct
the players to exit the trampoline cage
doorway and exit down the stairs. Repeat the
procedure.
In the event of an emergency:
• Depress the Emergency Stop button
and remove the key; then turn off the
mains power switch. Instruct the players
to evacuate the ride safely offering
assistance if it is safe to do so. Once the
players have evacuated the ride, unplug
the control console from the mains
outlet.
The Emergency Stop button MUST always be
depressed and the key removed whenever
you are setting up the game or leaving the
control console unattended.
SPECTATORS
Do not allow spectators to sit on the exit
steps or climb or lean on the side netting. We
would recommend wherever possible to have
an additional external barrier.
HEIGHT & WEIGHT OF THE PLAYERS
We recommend a minimum user height of
48” and a maximum user weight of 220lbs.
per participant per trampoline.
KEEPING YOUR MACHINE SAFE
Whenever the machine is left unattended,
switch off the isolator and press the
Emergency Stop button. Make sure the key is
removed. DO NOT use the Emergency Stop

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Operating Your Toxic Trampoline Meltdown™
button to stop the ride. Use the normal stop
button to stop the ride.
STANDARD DISCLAIMER
If the operator is in any doubt of the players’
abilty to participate safely, then the player
should not be allowed to participate. THE
OPERATORS’ DECISION IS ALWAYS FINAL.
WHO SHOULD NOT PLAY
People should not use this ride if the player:
• Is Pregnant.
• Is under the inuence of alcohol or drugs.
• Suffers from any of the following: Epilepsy,
Muscular Complaints, Neck or Spinal
(back) problems, or any other Physical
Ailment that will inhibit the participant to
ride safely.
DYNAMIC INFORMATION
The recommended minimum operating
space required is: 35’ x 35’ x 12’ headroom.
Weights of individual components:
• Motion base: 220lbs.
• Foam boom attachments: 220lbs.
• Control console: 46lbs.
• Steel cage system: 32,400lbs.
• Stabilser legs x 4: 28lbs.
• Total unladen load combined weight of
the system when erected: 2,914lbs.
• Total maximum laden load (with heaviest
rider): 3,794lbs.
Maximum speeds:
• Spin motor: 15.82rpm.
Power requirements:
• The system operates from 110 volts single
phase electricity 60htz. drawing 5.5 amps.
DO NOT operate when it is raining or
snowing as there is a risk of electrocution.
In the event of a sudden rain/snow storm:
• Evacuate the ride.
• Turn off the control console and blower
and disconnect the mains power cords
10.
11.
12.
-
-
-
-
from the electrical supply.
• Remove the control console & blower to
covered shelter.
• Ensure that a tarpaulin or similar waterproof
cover is placed securely over the sweeper
attachment & motion base to prevent
water damage. Once it has stopped
raining/snowing, uncover the motion base
and check that there is no water leakage
to these parts; ensure that any standing
water is removed and/or relocate the ride
to a dry location. AT NO TIME should you
use any electrical device when wet.
DO NOT operate in winds of more than
20mph.
-

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NO SHOES
•
NO SHARP OBJECTS
•
NO GLASSES
•
NO FORWARD/
BACKWARDSFLIPS
•
NO FIGHTING OR
ROUGH HOUSING
NO CHEWING GUM
•
NO FOOD
•
NO DRINK
•
NO SMOKING
•
NO CLIMBING ON WALLS
•
NO HATS
WHO SHOULD NOT PLAY. People should not use this ride if the player:
• Is shorter than 48 inches | 1.22 meters and/or heavier than 220lbs. | 100kgs.
• Is Pregnant.
• Is under the inuence of alcohol or drugs.
• Suffers from any of the following: Epilepsy, Muscular Complaints, Neck or Spinal
(back) problems, or any other Physical Ailment that will inhibit the participant to
ride safely.
• Have a maximum of 8
players at a time.
• Jump the sweeper
arms.
• HAVE FUN!
• Swing on any of the
sweeper arms.
• Ride the sweeper arms.
• Grab/Hold any parts of
the sweeper arms.

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Serial Number Location
There are 2 ID plates in your equipment, which include information such as:
• Manufacturer Details
• Serial Number
• Power Requirements
• Name of Equipment
• Name of Customer
• Date of Manufacture
• Initial Test and Date
• Yearly Tests
• Certications
These ID plates can be found in these 2 locations:
On the inside the motion base panel.
On the inside of the control console door.

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Trouble Shooting
Your Meltdown has been meticulously engineered and thoroughly tested before delivery. If, however, you
unexpectedly experience difculties, please check out the guide below. We DO NOT warranty any parts
that are damaged from using a generator.If you have any questions or need help please contact us on:
941 697 0324 or [email protected].
REGION POWER REQUIREMENTS
Europe/Asia/South America/ Australasia 230 volts mains power single phase 4 amps at 50htz.
North America 110 volts mains power single phase 5.5 amps at 60htz.
Japan 90 -110 volts mains power single phase 5.5 amps at 60htz.
POWER REQUIREMENTS
ELECTRICITY
WHAT IS THE POWER SOURCE We recommend to work on mains power. THE USE OF PORTABLE
GENERATORS TO POWER THE MACHINE CAN DAMAGE THE
ELECTRONICS. But, if you must use a portable generator, invest in
a branded generator such as Honda, Kawasaki or Briggs & Stratton.
You will need a 3KVA diesel powered generator, as these give the
best power and performance. Use an in line power surge protector
between the generator and the control console.
HOW MANY AMPS ARE NEEDED A Meltdown requires 5.5 amps.
WHAT IS THE OUTPUT POWER FROM
THE POWER SOURCE
A Meltdown requires 110-120 volts.
VOLTAGE/AMP METER All machines manufactued after 1/8/2014 have a voltage/amp meter
installed in the control console. This allows you to see the exact
voltage/amps you’re receiving from the power source.
LENGTH OF THE EXTENSION CORD
AND GAUGE OF THE POWER CORD
Longer thinner power cords will always lose voltage.
THE RIDE IS REALLY SLOW Check that you have enough voltage & amps to the machine. Once
you go over a 30’ extension cord, this can contribute to voltage
drop: the longer the cord, the worse the problem will be.
THE RIDE MOVES FREELY WHEN IT’S
NOT POWERED WHEN I MOVE IT
This is called back driving. It is a characteristic of this type of gearbox.
Please be assured it has NO DETRIMENT to the machine at all. It
will not happen when the machine is in operation.

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Trouble Shooting
ISSUE: THE MACHINE WON’T SPIN
SOLUTIONS:
Is the Emergency Stop button
released? Gently turn the key to the
right, let go and the button pops
up.
Is the LED display on the inverter
showing 0.0? If not refer to the
“Inverters” section on page 19.
1. 2.
3.
Can you hear the motor humming (making noise) as if it is receiving power?
• If yes, the machine is missing a phase. There must be a loose wire/connection in either one of the
cords or socket on the motion base or socket on the console. Open up every plug and socket and
check the connections. Inspect all cords for any damage that may create a short.
• If not, we recommend a qualied electrician does a continuity test with a meter to determine what
parts of the machine are receiving power.
Does the motor move when the impeller is manually moved?
Rotate the fan blade by inserting a small screwdriver several
times through the air grill pushing on the fan blade. If the motor
makes connection with the gear box you will see the machine
move fractionally. This means the motor and gearbox are ok
and the problem is electrical. If you cannot get it to move, then
the issue may be mechanical and the motion base would have
to be returned for inspection. THE MACHINE SHOULD BE
UNPLUGGED WITH NO POWER COMING TO IT.
4.

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Trouble Shooting
ISSUE: I HAVE NO POWER TO THE MACHINE
SOLUTIONS:
Check the power cord is connected
correctly.
Check the wiring power cord
terminals at each end.
1. 2.
Check the breakers inside the
control console.
Check the Emergency Stop button
is released.
3. 4.
5.
Check the contactor.
RELEASEDNOT RELEASED

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Trouble Shooting
ISSUE: THE INVERTER DOES NOT POWER UP OR THERE’S NO DISPLAY
SOLUTIONS:
Check the breakers inside the
control console.
1. 2.
Check the Emergency Stop button
is released.
3.
Check the contactor.
RELEASEDNOT RELEASED
ISSUE: AN ERROR COMES UP IN MY INVERTER
SOLUTION: This is call a “fault”. A fault is a condition that stops the drive. Check in the tables below the most
common fault numbers, types, description and actions to solve the error. First, there are two fault types:
TYPE FAULT DESCRIPTION
1Auto-Reset/Run When this type of fault occurs, and A451 [Auto Rstrt Tries] is set to a value greater than
“0”, a user-congurable timer, A452 [Auto Rstrt Delay], begins. When the timer reaches
zero, the drive attempts to automatically reset the fault. If the condition that caused
the fault is no longer present, the fault will be reset and the drive will be restarted.
2 Non-Resetable This type of fault may require drive or motor repair, or is caused by wiring or programing
errors. The cause of the fault must be corrected before the fault can be cleared.

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Trouble Shooting
NO. FAULT TYPE DESCRIPTION ACTION
F2 Auxiliary Input 1 Auxiliary input interlock is
open.
1. Check remote wiring.
2. Verify communications programming for
intentional fault.
F3 Power Loss 2 DC bus voltage remained
below 85% of nominal.
1. Monitor the incoming AC line for low voltage
or line power interruption.
2. Check input fuses.
F4 Under Voltage 1 DC bus voltage fell below
the minimum value.
Monitor the incoming AC line for low voltage or
line power interruption
F5 Over Voltage 1DC bus voltage exceeded
maximum value.
Monitor the AC line for high line voltage or
transient conditions. Bus overvoltage can also be
caused by motor regeneration. Extend the decel
time or install dynamic brake option.
F6 Motor Stalled 1 Drive is unable to
accelerate motor.
Increase P109 and/or A402 [Accel Time x] or
reduce load so drive output current does not
exceed the current set by parameter A441
[Current Limit].
F7 Motor Overload 1 Internal electronic
overload trip.
1. An excessive motor load exists. Reduce load
so drive output current does not exceed the
current set by parameter P103 [Motor OL
Current].
2. Verify A453 [Boost Select] setting.
F8 Heatsink OvrTmp 1Heatsink temperature
exceeds a predened
value.
1. Check for blocked or dirty heat sink ns.
Verify that ambient temperature has not
exceeded 40°C (104°F) for IP 30/NEMA 1/UL
Type 1 installations or 50°C (122°F) for IP20/
Open type installations.
2. Check fan.
F12 HW OverCurrent 2The drive output current
has exceeded the
hardware current limit.
Check programming. Check for excess load,
improper A453 [Boost Select] setting, DC brake
volts set too high or other causes of excess
current.
F13 Ground Fault 2 A current path to
earth ground has been
detected at one or more
of the drive output
terminals.
Check the motor and external wiring to the drive
output terminals for a grounded condition.