Gialix 36 MA Operation and installation manual

Ref. 1871067 / 0408351
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MA
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Gialix
Range :
Gialix  MA - V
(Ref. : 13141)
Gialix MA 400 V
5Hf. : 13141)
Gialix  MA - V
(Ref. : 131)
Gialix 10$ -400 V
(Ref. : 131)
Gialix  MA - 400 V
(Ref. : 1314)
electricERLOHUV
Production site
Rue de la République
80210 Feuquières en Vimeu
Tel : [phone].
Fax : [phone].
RC Abbeville B 722 041 845
Spare parts department
Tel : [phone].
Fax : [phone].
Informations given in this manual are not contractuals, Auer keeps for itself the right to change specifications or components of these appliances without prior notice.

1 - GENERALITIES ....................................................................... p. 05
1.1 - Description ...............................................................................................................p. 05
1.1.1 - Setting for Low Temperature application ........................................................p. 05
1.1.2 - Maximum Temperature settings summary......................................................p. 05
1.2 - Technical datas ........................................................................................................p. 06
1.3 - Options .....................................................................................................................p. 07
1.4 - Control panel description .......................................................................................p. 08
1.5 - Boiler description ....................................................................................................p. 09
2 - INSTALLATION ..................................................................... p. 11
2.1 - Basic hydraulic circuits...........................................................................................p. 11
2.1.1 - Direct heating circuit .......................................................................................p. 11
2.1.2 - 1 direct heating circuit + 1 DHW circuit ..........................................................p. 11
2.2 - Installation notice ....................................................................................................p. 11
2.3 - Boiler installation.....................................................................................................p. 12
2.3.1 - Dimensions - hydraulic connections...............................................................p. 12
2.3.2 - Location..........................................................................................................p. 14
2.3.3 - Wall mounting.................................................................................................p. 14
2.3.3.1 - Removing the front panel ................................................................p. 14
2.3.3.2 - Wall fixing........................................................................................p.1 5
2.4 - Connections .............................................................................................................p. 16
2.4.1 - Hydraulic connections ....................................................................................p. 16
2.4.2 - Electric connections........................................................................................p. 17
2.4.2.1 - Electric flow rate, number and cross-section of power connectors,
fuse protections.................................................................................p. 17
2.4.2.2 - Power terminals...............................................................................p. 20
2.4.2.3 - Electric connection .................................................. .......................p. 22
2.4.2.4 - Wiring diagrams...............................................................................p. 23
2.4.2.5 - Connections of the accessories ......................................................p. 27
2.4.2.6 - Connections of the load shedding devices......................................p. 28
2.4.2.7 - Interna wiring diagrams...................................................................p. 29
2.4.2.8 - Output adjustment (to another power than nominal power)...............p. 37
CONTENTS

3
2.5 - Starting the boiler ....................................................................................................p. 47
2.5.1 - Filling the installation ......................................................................................p. 47
2.5.2 - Control settings...............................................................................................p. 49
2.5.2.1 - Parameters list ................................................................................p. 49
2.5.2.2 - Adjustment to another power using the parameters........................p. 50
2.5.3 - Heating diagrams...........................................................................................p. 51
2.5.3.1 - Floor heating ...................................................................................p. 51
2.5.3.2 - Radiators .........................................................................................p. 51
2.5.3.3 - Installation heating diagram ............................................................p. 51
2.5.4 - Timer input parametering................................................................................p. 52
2.5.5 - Temperatures display .....................................................................................p. 53
2.5.6 - Display and ambience requested temperature adjustment ............................p. 53
2.6 - Maintenance and troubleshooting .........................................................................p. 54
2.6.1 - Meters display ................................................................................................p. 54
2.6.2 - Maintenance...................................................................................................p. 55
2.6.3 - Troubleshooting ..............................................................................................p. 55
2.6.4 - Failures display...............................................................................................p. 56
2.6.5 - Temperature sensors......................................................................................p. 57
2.6.5.1 - Boiler sensor (SC) and DHW sensor (SECS) .................................p. 57
2.6.5.2 - Outside temperature sensor (SExt).................................................p. 57
2.6.5.3 - Ambience sensor (SA).....................................................................p. 57
CONTENTS

4

5
1 - GENERALITIES
1.1 - DESCRIPTION
Gialix range boilers are confined under a compact
casing with removable front panel for easy access to any
components.
The KHDWLQJ FKDPEHU includes  WR  stainless steel
reinforced heating elements which are easy to access
and to remove from the bottom of the boiler.
Control buttons and display are gathered into a single
panel in front of the casing. An electric terminal integrates
connection terminals and power distribution terminals.
Hydraulic components are gathered over the electric
panel with direct and easy access from the front side of
the boiler.
1.1.1 - Setting for low
temperature application
(underfloor water circuit only)
The electric boiler is supplied ready for connection to a high
temperature system ranging from 22 to 80 °C with a higher
temperature limitation set at 100 °C (radiators or underfloor
water circuit with Domestic Hot Water production).
For a low temperature functioning 21 to 50 °C with 65°
C high temperature limiter for water outflow :
➠ Adjust parameter (TCMA) to a value below or
matching 50°C .
➠ RInstal a 65°C overheat cut-ou with manual resert
on the outgoing pipe.
1.1.2 - Maximum temperature
settings summary
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1.2 - Technical data
description
36 kw
48 kw
72 kw
120 kw
196 kw
maximum power (factory supply) 36 kw 48 kw 72 kw 120 kw 196 kw
power steps 2 2 3 5 6
power supply
adjustment of the max power by coupling P4 = 48 kw P4 = 96 kw P4 = 168 kw
the heating element P3 = 24 kw P3 = 32 kw P3 = 56 kw P3 = 104 kw P3 = 177 kw
P2 = 28 kw P2 = 40 kw P2 = 64 kw P2 = 112 kw P2 = 187 kw
water capacity 18 L 18 L 18 L 31 L 50 L
connection diameter 1"1/4 1"1/4 1"1/4 2" 2"
minimum pressure
nominal pressure
maximum pressure
minimum temperature
maximum operating temperature (factory setting)
minimum water flow (liter/hour) 1000 1350 2000 3400 5625
nominal water flow (liter/hour) 2000 2700 4000 6800 11250
maximum water flow (liter/hour) 4000 4000 4000 10000 11500
weight (kg) 34 34 38 50 70
dimensions (mm) width 460 460 460 570 630
height
depth 280 280 280 350 400
Intensity at maximum power per phase (Amp) 70 80 120 200 325
minimum supply wire diameter per phase (mm2) 4 x 16 + T 4 x 25 + T 4 x 35 + T 4 x 70 + T 4 x 120 + T
cable: U1000 R02V, not joined, at 20°C, < 15 m
T = earth: must have diameter of the biggest cable
maximum supply wire diameter per phase (mm2) 4 x 35 + T 4 x 35 + T 4 x 35 + T 4 x 70 + T 4 x 150 + T
fuse intensity at maximum power (Amp)
80
100
125
250
400
20°C
80°C
740
400 V TRI 50 Hz
0,5 bar
2 bars
3 bars

7
1.3 - OPTIONS
➠ Outside temperature sensor (for Gialix MA).
Supplied with Gialix MA comfort + (Ref. 710019)
➠ DHW temperature sensor (for Gialix MA). Supplied
with Gialix MA Comfort + (Ref. 710029)
➠ Ambience thermostat (TA). For ambience
temperature monitoring with automatic temperature
adjustment of the boiler’s requested temperature (see
«Control settings» -§ 2.5.2) (Ref. 710043)
➠ Ambience thermostat (TH) with timer for weekly
schedule. For ambience temperature monitoring without
automatic temperature adjustment of the boiler’s
requested temperature (see «Control settings» -§ 2.5.2)
(Ref. 710044)
➠ A m b i e n c e s e n s o r ( S A ) f o r a m b i e n c e
temperature monitoring to 1/2°C with automatic
temperature adjustment of the boiler’s requested
temperature (see «Control settings» § 2.5.2)

8
1.4 - CONTROL PANEL DESCRIPTION
TOP DISPLAY
BOTTOM DISPLAY
RADIATOR BUTTON
WINTER GREEN LED
BUTTON +
AUTO/MANU BUTTON
OPERATING DISPLAY
RED LED
SUMMER GREEN LED
BUTTON -
DHW BUTTON
ON/STAND-BY
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64 
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1.5 boiler description 36 kW – 48 kW – 72 kW
outgoing
water
return water
electric suply
100°C overheat cut-out
With manual reset
terminals
boiler sensor
power contactors
water presence detector terminals for control system
control panel fuse
over pressure relief valve electronic card
3 bars
draining tape heating elements
draining pipe
clamps for control accessories
120 kW
return water outgoing water
100°C overheat cut-out
with manual reset
terminals
boiler sensor
power contactors
water presence detector terminals for control system
control panel fuse
overpressure relief valve electronic card
3 bars
draining tap
5 heating elements draining pipe clamps for wires of the control accessories 9

196 kW
return water outgoing water
100°C overheat cut-out
with manual reset
terminals
power contactors
water presence detector
control panel terminals for control system
draining tap electronic card
5 heating elements clamps for wires of the control accessories
10

11
2 - ,QVWDOOion
2.1 - BASIC HYDRAULIC CIRCUITS
Gialix range electric boilers are designed for direct connection to radiators (Safety temperature limiter set at 100°C and
maximum boiler temperature -TCMA parameter n° - set at 80°C).
For connection to a underfloor water circuit, refer to «Setting for low temperature application» §1.1.1 and «Control settings»
-§ 2.5.2)
2.1.1 - Direct heating circuit
(wihout mixing valve)
2.1.2 - 1 Direct heating circuit (ZD\YDOYHFDQEHUHSODFHGE\SXPSVIRUKHDWLQJFLUFXLWDQGIRU'+:
1 Domestic Hot Water circuit
1
2
6
SExt
TA or SA
5
5
OR
Radiators
underfloor water
circuit
44
3
R
D
Electric boiler
V3V
LTP
Rt
Rm
Domestic Hot Water
cylinder
DCW
SECS
or
Aq ECS
DHW
8
1
2
6
SExt
TA or SA
5
5
OR
Radiators
underfloor water circuit
4
4
3
R
D
Electric boiler
1
2
3
4
5
6
7
8
D
R
Rm
: pumpQRWLQFOXGHGWREHSXUFKDVHGVHSDUDWHO\
: QRexpansion vesselWREHSXUFKDVHGVHSDUDWHO\
: 3 bar safety relief valve
: Stopcocks
: Automatic air bleeders
: Water pressure sensors
: Filling disconnector
: DHW recycling pump
: 1’’ female heating outflow
: 1’’ female heating backflow
: Manual stopcock (room housing the
ambience thermostat TA)
Rt : Thermostatic cock
TA : Ambience thermostat with or without timer
(or ambience sensor SA)
SExt (1) : Outside temperature sensor
DCW : Domestic Cold Water
AqECS : DHW aquastat
or
SECS (1) : DHW temperature sensor
V3V
DHW
LTP
:  ZD\ YDOYH
: Domestic Hot Water
: 65°C heating floor temperature limiter with
manual reload (mandatory)
(1) : Optional LWHPV
44
7
DCW
44 7
DCW

11
➠ Expansion vessel and 3 bar rated safety relief
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Depending on the static height of the circuit, it might be necessary to adjust the pressure inside the expansion vessel.
(1) : Deflate and check the pressure of the vessel if necessary.
(2) : Rating 11 litres per kW installed heating output using steel radiators
13 litres per kW installed heating output using cast-iron radiators
17 litres per kW installed heating output using follr-heating
(3) : For installations with a greater water volume, multiplicate this volume with the expansion factor corresponding with the inflated pressure to calculate the minimum
capacity of the required expansion vessel. If necessary connect the 8 litres expansion vessel supplied with the boiler to an additional vessel.
2.2 - Installation notice
➠ Disconnector NF
Depending on local existing regulation a disconnector
might be needed to prevent the heating water flowing
back into the domestic water circuit. In this case this
disconnector will be connected to sewage. Refer to local
existing regulation for this matter.
➠ Cross-sections, shape, drainage of the heating
circuit
The flow must be enough to have a temperature
differential between outflow and backflow below
20°C. If the installation is set with thermostatic cocks,
measurement of this differential must be done all cocks
opened.
Actual output needed will be the key to determine the
flow rate of the heating circuit, and then, the length of
the circuit.
Adjust the pump speed to the characteristics of the
heating circuit using the flow-rate/pressure diagrams
supplied with this booklet.
To make sure bleeding will be permanently achieved,
install automatic air bleeders on any high point of the
installation and manual bleeders on any radiators.
➠ Sludge decanter
Forsee a sludge decanter at lowest point of the backflow
heating circuit. Of enough size, this decanter will be
equipped with a drain to collect oxydes, particles and
calamines that might unleash from the inside of the tubing
during the operation of the boiler.
➠ Safety relief drain
Connections and pipes must be made of corrosion
resistant materials.
➠ Hydraulic circuit processing (rincing)
Before connecting the boiler the heating circuit must be
cleaned with an appropriated product. This to supress
any trace of welding, soldering, sealent, greace, sludges,
metallic particles, etc...into radiators, floor heating, etc....
This to avoid any damage to the boiler.
➠ Filling water
Various materials are used into the tubing of an heating
circuit. Galvanitic phenomenon might then create
corrosion into both new or old installations.
To avoid such problems the filling water must be of high
quality :
8,5 £PH (acidity) £9,5
Chlorides rate £60mg / litre
Conductivity <1000 mS / cm
5 £TH (total hardness) £15
° in french scale (C degree)
After a correct cleaning of the circuit we recommend to
add into the filling water a corrosion inhibitor, according
to local existing regulation and the rate and procedures
given by the manufacturer.
Frequent refill or uncontrolled refill is prohibited (i.e
automatic refill) to avoid any risk of corrosion or
tartrating.
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121&203/,$1&(:,7+7+($%29(5(48,5(0(176 &$1&(//$7,212)7+(*8$5$17((
Static height of the installation (m) 2,5 5 7,5 10 12,5 15
Pre-inflated pressure (bar) (1) 0,25 0,5 0,75 1 1,25 1,5
Maximum available water volume for a 8 litres
expansion vessel (2) 152 138 125 111 97 83
Expansion factor (3) 0,05 0,058 0,064 0,072 0,083 0,096

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Gialix 196 kW
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PD[LPXP
SRZHU P1
PRGHO
&-&$53*$$0//&$5*0/4
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2VBOUJUZBOEEJBNFUFSTPGUIFQPXFSTVQQMZXJSFT•%PJNQFSBUJWFMZDPOGPSNUPMPDBMSFHVMBUJPOTBOETUBOEBSET•UIFMPDBMSFHVMBUJPOTBOETUBOEBSETEFUFSNJOFUIFEJBNFUFSTPGUIFDBCMFTBDDPSEJOHUPUIFOBUVSFPGUIFDBCMFTUIFOBUVSFPGUIFDBCMFJOTVMBUJOHNBUFSJBMTUIFUFDIOJDBMTQFDJGJDBUJPOTPGUIFDBCMFT• UBLFDBSFPG- UIFHBUIFSJOHPGTFWFSBMQPXFSDBCMFTJOUIFTBNFPSTFQBSBUFEVDUTUIFUFNQFSBUVSFPGUIFSPPNTUIFQPTJUJPOJOHPGUIFDBCMFTUIFMFOHUIFTPGUIFDBCMFTBOZPUIFSSFRVJSFNFOUTmRGHO
PD[LPXP
SRZHUP1
PLQLPXPGLDPHWHUSHUSKDVH
GLDPHWHULQmm2DQGTXDQWLW\RI
ZLUHV
Gialix 36 kW
✿ ❀ ❁ ❂ ❃ ❄ ❅
❀ ❆ ❇ ❈ ❉
Gialix 48 kW
❃ ❊
❁ ❂ ❃ ❄ ❋ ●
❆ ❇ ❈ ❉
Gialix 72 kW
❍
❋
❁ ❂ ❃ ❄
✿
●
❆ ❇ ❈ ❉
Gialix 120 kW
❋ ■
❁ ❂ ❃ ❄
❍
■
❆ ❇ ❈ ❉
Gialix 196 kW
❏
❀ ❁ ❂ ❃ ❄ ❅ ❋ ■
❆ ❇ ❈ ❉

❑ ▲ ▼ ◆ ❖ d ◗ ❑

5EJBNFUFSPGUIFFBSUIDPOOFDUJPONVTUCFFRVBMUPUIFCJHHFTUQPXFSTVQQMZDBCMF'64&4PRGHO
PD[LPXP
SRZHU P1
PD[LPXPGLDPHWHURIWKHFDEOHVSHU
SKDVHGLDPHWHULn mm2
DQGVTXDQWLW\RIFDEOHV
Gialix 36 kW
❙ ❚ ❯ ❱ ❲
❳ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜ ❝
Gialix 48 kW
❱ ❞
❚ ❯ ❱ ❲
❳ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜ ❝
Gialix 72 kW
❡ ❢ ❚ ❯ ❱ ❲
❳ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜ ❝
Gialix 120 kW
❢ ❤ ❚ ❯ ❱ ❲
❡ ❤ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜ ❝
Gialix 196 kW
✐ ❙ ❚ ❯ ❱ ❲
❣ ❳ ❤ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜
❝
PRGHO
PD[LPXP
SRZHU
P1
IXVHRIWKHPDLQ
SRZHUFXWWLQJGHYLFH
Gialix 36 kW
❥ ❦ ❧ ♠ ♥ ♦ ♣
Gialix 48 kW
? ♥ ❧ ♠ @ ♦ ♦ ♣
Gialix 72 kW
A B ❧ ♠ @ B ✉ ♣
Gialix 120 kW
@ B ♦ ❧ ♠ B ✉ ♦ ♣
Gialix 196 kW
@ ✈ ❦ ❧ ♠ ? ♦ ♦ ♣
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⑦ E
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
➄ ➅ ➆ ➇ ➈ ➉ ➊ ➄