Giken GP-15 User manual

Hand Tool Nut Runner Series
Pistol･Angle・Straight Type Nut Runners
Instruction Manual
Rev.4 2021.07.30
Giken Industrial Co., Ltd.

2
Before beginning operation
Caution
■Note
１．Please read this instruction manual carefully in order to ensure that you use this product correctly.
２．A part or all part of this instruction manual may not be used or reproduced without the permission of
Giken Industrial Co.,Ltd.
３．Regarding the handling process and operation that are not listed in this instruction manual, please think
that they cannot be operated, and do not attempt to operate them. Any defect that would occur when
the handling process or the operation that is not listed in this instruction manual is executed should be
excluded in the scope of the warranty.
４．Matters listed in this instruction manual are subject to change for the improvement without notice.
５．For the product with special specifications, please consult us because it may not be pertinent to the use
of this instruction manual.
６．The personal computer for setup operation is an option. Please contact us if it is required.
Caution
■Measures in case of an emergency
If this product is in a dangerous condition, immediately turn OFF all power switches of the main unit or the
connected equipment, or pull out all power cords from the plug outlets.
（「Dangerous condition」means the condition when the fire break out or the danger to personal injury can be
expected due to the excessive heat generation, smoking or ignition.）

3
Caution
■Precautions to turn ON the power for the first time after the installation.
１．Be sure to install RDC (residual-current-operated protective device) on the power supply.
Breaker capacity: 15 A for use at 100 V. For use at 200 V, use 10 A.
Sensitivity current: 15 mA used.
２．Check the power supply (specification) of the power supply, then take the power supply.
３．Ensure construction of earth ground. It may cause electric shock.
４．Install the controller in the stable place to prevent vibration and falling during operation.
Installation in the inclined or unstable place causes an accident and trouble for falling of the controller due to
slip, shock and vibration.
５．Please keep the space of Ｗ：１６０ｍｍ Ｄ：３３０ｍｍ Ｈ：２２０ｍｍ to install the controller.
６．Installation such as side placing of the controller is prohibited.
７．At the time of a cable wiring, please wire from the condition which stretched the cable once. With the winding
and so on, it becomes the cause which damages the cable.
８．At the time of a cable wiring, please wire so that the extreme winding (less than R=100mm) may not exist.
Also, as for the fixed part, fix it so that the fall of the cable and so on may not be expected.
９．Confirm that the connector was inserted firmly so that it may not be disconnected.
１０．Make sure that the locking type connector is securely locked.
１１．Confirm that the connection of the cable is right before the turning ON. (The watching check)

4
－Ｃｏｎｔｅｎｔｓ －
１．System outline ............................................................................................................ 5
２．Specifications .............................................................................................................. 6
２－１ Nut runner specifications .........................................................................................................6
２－２ Exploded view of Nut runner.....................................................................................................8
２－２－１ Pistol type............................................................................................................................................................................8
２－２－２ Angle type............................................................................................................................................................................9
２－３ Ｄｉｍｅｎｓｉｏｎｓ ｔａｂｌｅ .............................................................................................................10
２－３－１ Ｐｉｓｔｏｌ ｔｙｐｅ .................................................................................................................................................................... 10
２－３－２ Angle type......................................................................................................................................................................... 11
２－３－３ Straight type .................................................................................................................................................................... 12
２－３－４ Controller .......................................................................................................................................................................... 13
２－４ Basic specification.................................................................................................................15
２－５ Functions Features................................................................................................................16
３．Wiring connection ..................................................................................................... 17
３－１ System wiring referential layout..............................................................................................17
３－２ Internal wiring layout Type : Basic (G※-T※-N04-M)...................................................18
３－３ Internal wiring layout Type : With position detection function (G※-T※-N07-M)........19
３－４ Ｐａｒａｌｌｅｌ Ｉ／Ｏ Ｉｎｔｅｒｎａｌ ｗｉｒｉｎｇ ｌａｙｏｕｔ ..............................................................................20
４．Explanation of each part........................................................................................... 22
４－１ Tool......................................................................................................................................22
４－２ Ｃｏｎｔｒｏｌｌｅｒ............................................................................................................................23
４－３ Display part...........................................................................................................................25
５Setting personal computer............................................................................................ 27
５－１ Outline..................................................................................................................................27
５－２ System requirements .............................................................................................................27
５－３ Installation procedure with the setting software.......................................................................28
５－４ Software hierarchy chart........................................................................................................34
５－５ Software screen explanation...................................................................................................35
５－６ Ｓｅｔｔｉｎｇ ｓｔａｎｄａｒｄ ｗｉｔｈ ｅａｃｈ ｓｅｔｔｉｎｇ ｉｔｅｍ （Ｒｅｆｅｒｅｎｃｅ ｖａｌｕｅ） .................................44
６．Code table ................................................................................................................. 54
６－１ ＮＧ Code table .....................................................................................................................54
６－２ Ａｌａｒｍ ｃｏｄｅ ｔａｂｌｅ...........................................................................................................56
７．Precautions・Maintenance ....................................................................................... 59
８．Measures in case of the abnormal-occurrence........................................................... 60
９．Ethernet Specifications of communication ............................................................. 72
９－１ Outline..................................................................................................................................72
９－２ Specifications of interface......................................................................................................72
９－３ Communication procedure......................................................................................................72
９－４ Ｍｅｓｓａｇｅ ｆｏｒｍａｔ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ .............................................................................73

5
１．System outline
This system is hand tool type nut runners using the tightening know-how cultivated by the
conventional multi-spindle tightening control “GSS Control System”. Three models are available;
「Pistol type(GP series)｣， ｢Angle type(GA series)」and 「Straight type (GS series)」。
Ａｓ ｆｏｒ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ、it united in the interface unit and the driver unit of the conventional GSS
controller to realize simplification and downsizing as 1 tool to 1 controller.
Tool section
Tightening accuracy ６σ ±２％
Small transducer is built in the top of the tool and it realized such accuracy that the conventional air
hand tool could not obtain.
The tool is light and easy to operate due to the design based on ergonomics and lightening over
the detail.
High-intensity lamp is installed in the body of the tool which enables to confirm the present
condition and the tightening result easily with the lamp.
Controller section
Downsizing was realized by means of uniting the interface unit and the driver unit.
A large sized panel is used for the front and the tightening result as well as the abnormal contents
can be confirmed at a glance.
Using ＵＳＢ cable connection, it is possible to change the setting data and obtain data of results, etc.
by the special software through the communication with a personal computer.
6000 data as the past tightening history can be stored in the controller.
Tightening control processing
It is possible to set 3 kinds of speed at any timing of switching.
It has a preventing function with nibbling in the tightening part at beginning of tightening by the
soft start feature.
It has a feature to reduce a load to the wrist and the arm by the gradient setting and the soft stop
control.

6
２．Specifications
２－１ Nut runner specifications
Tool model
Proper Torque at 200V
【】value at 100V
（Ｎｍ）
Max.RPM
（ｒｐｍ）
Sq. size
Weight
（Ｋｇ）
Overall
length
（ｍｍ）
PISTOL
ＧＰ－１５
３～１３ 【３～１３】
１２５０
Hex, Bit
０．７5
２０５
☐９．５
ＧＰ－３０
６～２７ 【６～２４】
９５０
□９．５
１．２
２５０
ANGLE
ＧＡ－３０
６～２７ 【６～２１】
８００
☐９．５
１．４
４３０
ＧＡ－５０
１０～４５ 【１０～３５】
４７０
☐９．５
１．５
４４４
ＧＡ－７０Ｃ
１５～６３ 【１５～４３】
４００
☐１２．７
１．９
４６９
ＧＡ－１００Ｃ
２０～９０ 【２０～６８】
５００
☐１２．７
３．０
５３８
ＧＡ－２００Ｃ
４０～１８０ 【４０～１３９】
２２０
☐１２．７
４．０
５７６
ＧＡ－３００Ｃ
６０～２５０ 【６０～１８５】
１４５
☐１９．０５
４．４
５９９
GA-300-N1
６０～２７０ 【６０～２１０】
９０
☐１９．０５
４．４
６１１
STRAIGHT
ＧＳ－１５
３～１３ 【３～１３】
１２５０
☐９．５
０．９
３４１
ＧＳ－３０
６～２７ 【６～２４】
９５０
☐９．５
１．３
３９４
ＧＳ－７０
１５～６３ 【１５～５５】
３００
☐１２．７
１．４
４２３
ＧＳ-7０Ｈ
１５～６３ 【１５～５５】
７６０
☐１２．７
２．５
４７３
ＧＳ－１００
２０～９０ 【２０～７８】
４２０
☐１２．７
２．９
５０５
・Non-reaction pistol type
Tool model
Proper Torque at 200V
【】value at 100V
（Ｎｍ）
Max.RPM
（ｒｐｍ）
Sq. size
Weight
（Ｋｇ）
Overall
length
（ｍｍ）
PISTOL
ＧＰＸ－３０ＳＷ
１０～３０ 【１０～３０】
４７００
□９．５２
１．１５
２４１
*GPX-30SW is a pulse-only tool

7
・Non-reaction pistol type

8
２－２ Exploded view of Nut runner
２－２－１ Pistol type

9
２－２－２ Angle type

10
２－３ Ｄｉｍｅｎｓｉｏｎｓ ｔａｂｌｅ
２－３－１ Ｐｉｓｔｏｌ ｔｙｐｅ

11
２－３－２ Angle type

12
２－３－３ Straight type

13
２－３－４ Controller
Type : Basic (G※-T※-N04-M)

14
Type : With position detection function (G※-T※-N07-M)

15
２－４ Basic specification
Tool type
Pistol / Straight
Pistol / Angle / Straight
Controller model
（Type Basic）
GP-T1-N04(N05)-M
GA-T1-N04(N05)-M
GA-T5-N04-M
Controller model
（Type With position
detection function）
GA-T1-N07-M
GA-T1-N07-MS(*2)
GA-T5-N07-M
Input power
Single phase AC100V-200V 50/60Hz
Withstand voltage
AC1500V 1 minute
Insulation resistance
DC500V 10MΩor more
Rated Current(*1)
AC100V : MAX11A , AC200V : 5.5A
Electric capacity
500VA (5A)
1100VA (11A)
Controller`s heat
generation
40W at the time of stand-by
Tool model
GP-15
GS-15
GP-30
GA-30
GS-30
GS-70
GA-50
GA-70
GPX-30SW
GS-70H
GS-100
GA-100C
GA-200C
GA-300C
GA-300-N1
Motor output Ｗ
44
88
176
Operating temperature
and humidity
0～40℃Less than 90%RH(It shall be no condensation)
*1. At the time of tightening the bolt rises in proportion to the time until reaching the cutting torque
after seating, but a large current flows in the power supply though it is short time. At this time,
average power from sitting to cutting torque is 1100 W at GA-300C , GA-300-N1.
*2. GA-T1-N07-MS is a controller for GPX-30SW.

16
２－５ Functions Features
Protective function
Over load(AL20)，overcurrent(AL30) and
encoder failure(AL60)，etc.
Display function
Alarm No.，Tightening abnormal code，Program No. and
Tightening result(Torque)
Rate setting
It automaticaly recognizes the rating data(including
offset value)by turning ON the power after connection
with the controller.
Parameter setting
Program 24 typesfiles(N07 series has 15 typesfiles)
Tightening 24 types
Memory of
tighteing results
It saves 6000 tightening results in the controller as the
tightening history.It is possible to read out the data by
the setting personal computer.(CSV data saving)
Communication with
the sequencer
Serial communication(Global Pokayoke、
Tightening results from output)
Parallel communication(Interlock box,etc.
24V repuired separately)
Ethernet communication(Tightening results from output)
Zero magnification
check function
Diagnosis function for the torque sensor malfunction
(Performs per each program starting.)
Calendar function
Stores Year,Month,Day,Hour<Minute and Second per data.
Regenerative function
Built-in regenerative function
Standard inertia(INERTIA)
ＪＬ≦30Ｊｕ
Rotating direction
Direction of CCW should be the forward rotation viewed
from the motor shaft end.Reverse switch is put on the tool.

17
３．Wiring connection
３－１ System wiring referential layout
Data
Collection
Data
Collection

18
３－２ Internal wiring layout Type : Basic (G※-T※-N04-M)

19
３－３ Internal wiring layout Type : With position detection function (G※-T※-N07-M)

20
３－４Ｐａｒａｌｌｅｌ Ｉ／Ｏ Ｉｎｔｅｒｎａｌ ｗｉｒｉｎｇ ｌａｙｏｕｔ