Glasdon SIGNMASTER LED User manual

SIGNMASTER LED 24V INSTALLATION KIT INSTRUCTIONS
Ensure that personnel carrying out this conversion have the relevant qualifications/certificates and all work
is carried out in accordance with BS6771:2008/I.E.E. Wiring Regulations 17th Edition.
Ensure that all relevant personnel read the points listed within this leaflet and that a copy is given to staff
involved with the installation and maintenance of this product.
Glasdon recommends that a full Health and Safety analysis is carried out prior to installation.
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KIT CONTENTS
EQUIPMENT REQUIRED
MINIMUM HOLE DIMENSIONS
1- Signmaster Bollard x1
2- M10 x 100 Screw x4
3- M10 x Ø50 White Washer x4
4- Spacer x1
5- Gasket x1
6- LED Housing x1
7- Concrete-In Plate x1
8-M10 x 70 Hex Head Bolt x4
9- M10 x Ø50 Silver Washer x4
10- Concrete-In Bars x2
11- IP68 Plug x1
Allen Key 6mm x1
Optional Extras
Installation Lid 100mm Angled Bend
-Ø17mm Spanner/Socket
-Spade
-Spirit Level
-Support Block x2
-Concrete Mix (we suggest using a quick setting
concrete i.e. QC10 in areas prone to vandalism).
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2
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6
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8
5
10
11
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430mm
450mm
430mm
Please note that diagrams are not to scale
Diagram A

Installation using Optional
Installation Lid
Installation using
Ducting and Optional
Angled Bend
If using 100mm ducting, cut to size and snap t onto angled
bend (if applicable) as shown above.
If using 50mm ducting slot inside
Concrete-In Plate as shown.
If using an optional
Installation Lid remove
all four xings (Kit
Contents H& I),
position the
Installation Lid onto
the plate ensuring the
holes are aligned and
re attach the xings as
shown. Remove Lid
when concrete has set
and LED Housing is to
be pluged in.
Installation
Lid
Dig a hole to the minimum dimensions (see Diagram A)
taking care to avoid buried services.
If using ducting (50mm or 100mm), excavate trench to the
recommended depth to accept the incoming 24 Vac
supply.
Note: Alternatively 24V armoured cables may be layed by
slot cutting the road surface.
Remove approximately 60mm of the armouring to expose
the internal cable (maximum diameter 8.1mm).
Remove the Plug (Item 11) from the 24V LED Unit (Item 6)
by unscrewing then pulling from the unit.
Disassemble the plug (Item 11) by unscrewing the centre
ring and gland (see Diagram C) and remove centre to
expose cable terminals.
Insert cable through gland, connect cables to terminals and
re-assemble Plug ensuring the gland is tightened to
maintain ingress protection.
Assemble the ducting to the Concrete-In Plate (Item 7) as
shown in diagram B, and position in the previously
prepared hole.
Ensure the Concrete-In Plate is level using a spirit level. Also
ensure the plate is at ground level, support blocks or gravel
may be required to achieve this (see Diagram D).
Ensure the Plate is in the correct orientation and feed the
cable/plug through the centre of the Concrete-In Plate.
If using an Installation Lid follow guidelines in Diagram E.
Pour concrete into hole ensuring the Concrete-In Bars (Item
10) are fully covered and the hole is completely lled (see
Diagram F). Allow to set.
Gland
Support Block
Unscrew plug anticlockwise
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Standard Installation Instructions
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6
7
8
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Diagram B Diagram E
Diagram C
Diagram D
Diagram F
In coming 24V
Electrical Supply

AND SIGNMASTER ARE TRADEMARKS OR REGISTERED TRADEMARKS OF GLASDON
GROUP OR ITS SUBSIDIARIES IN THE U.K AND OTHER COUNTRIES
• A planned maintenance schedule or regular inspection is recommended, replacing
components as necessary.
• Replacement components are available direct from GLASDON.
• GLASDON cannot be held responsible for claims arising from incorrect installation,
unauthorised modifications or misuse of the product.
Issue 1 Jan 2010 Stock no. C000/0336
© Copyright 2010
Glasdon UK Ltd reserve the right to alter specifications without prior notice.
Glasdon U.K Limited
Preston New Road
BLACKPOOL
Lancashire FY4 4UL
Tel: [phone]
Fax: [phone]
email: [email protected]
web: www.glasdon.com
IMPORTANT NOTE: PLEASE ENSURE THAT ALL RELEVANT PERSONNEL READ THE POINTS
LISTED WITHIN THIS LEAFLET AND THAT A COPY IS GIVEN TO STAFF INVOLVED WITH THE
INSTALLATION AND MAINTENANCE OF THIS PRODUCT.
SAFETY NOTE: PLEASE REFER TO ‘THE MANUAL HANDLING OPERATIONS REGULATIONS
1992’ DURING HANDLING.
Plug in LED Housing (Item 6) and position into the Plate.
Remove all xings from Plate (Items 8 & 9) and discard as
these are no longer required.
Position Gasket (Item 5) onto the Plate followed by the
Signmaster bollard and use the xings provided (Items 2, 3 &
4) to attach- see Diagram G.
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3
4
6
5
7
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Image showing
nished installation
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Diagram G
Diagram H
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