Gorilla Playsets Blue Ridge Overlook - Deluxe Wood Roof... User manual

Blue Ridge Overlook –Deluxe Wood Roof Add-On
ASSEMBLY MANUAL
Copyright 2010 Gorilla Playsets
All Rights Reserved
Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114  [phone]
Latest Revision: September 7, 2010

9
1
4
3
2
5
6
7
8
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN
ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
LAG SCREW
QTY: 4
QTY: 4
3/8" WASHER
3/8 X 3-1/2"
#2 SQUARE BIT
QTY: 1
#8 X 1-1/2"
WOOD SCREW
QTY: 144
#8 X 2"
WOOD SCREW
QTY: 30

SMALL RAY
2
4
ROOF FINISHER
TONGUE-ONLY
1 X 5 X 54"
ROOF STARTER
2
GROOVE-ONLY
1 X 5 X 54"
X 2 X 10"
BOARD
24
GROOVE ROOF
TONGUE-AND-
ROOF SUPPORT
SCALLOPED
2 X 5 X 66"
1 X 6 X 54"
RIGHT
2
SUN
2
5
2 X 6 X 16"
LEFT
2
SMALL RAY 12
5
4
X 2 X 16"
2
DESCRIPTIONPICTURE QTY.

PICTURE DESCRIPTION QTY.
COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS (2 X 4, 2 X 6, 4 X 4, 4 X 6, ETC.).
THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME
2
5
4
X 6 X 10"
ROOF PEAK
SUPPORT
5
4
X 3 X 42"
SUN SUPPORT
2
1
54" ROOF PEAK
ASSEMBLY
2
5
4
X 6 X 28"
PANEL SLAT

PICTURE DESCRIPTION QTY.
1
UNASSEMBLED
DORMER 2
UNASSEMBLED
CHIMNEY

5/4 X 6 X 28"
PANEL SLAT
STEP 1: PANEL SLATS*
1: FIND TWO 5/4 X 6 X 28" PANEL SLATS. THE PANEL SLATS WILL REPLACE THE 2 X 4 X 72" CENTER
POSTS.
2: REMOVE THE TARP, 2 X 4 X 72" CENTER POSTS, 2 X 4 X 47-1/2" CENTER TARP BOARD, AND THE 2
X 4 X 54-1/2" END TARP BOARDS FROM THE UNIT. IN THE SAME PLACE THAT THE 72" CENTER POSTS
WERE INSTALLED, ATTACH THE 28" CENTER POSTS.
3: USE TWO 2" WOOD SCREWS IN THE TOP AND BOTTOM OF THE PANEL SLATS (FOUR TOTAL).
4: YOU MAY NEED TO REMOVE THE PANEL SLATS FROM THE SWING BEAM AND SLIDE SIDES OF
THE UNIT, AND RE-CENTER THE SLATS ON THE WALL.
*THESE INSTRUCTIONS ARE FOR AN OVERLOOK DELUXE WOOD ROOF ADD-ON KIT. IF YOU
PURCHASED THE "OVERLOOK DELUXE" UNIT YOU WILL NOT BE REMOVING ANY BOARDS. IF YOU
PURCHASED THE "OVERLOOK" UNIT THEN YOU WILL BE REMOVING BOARDS.
WHEN YOU GET UP TO STEP 16 IN YOUR OVERLOOK MANUAL **STOP**. THEN PROCEED WITH
THESE INSTRUCTIONS AND RESUME IN THE THE OVERLOOK MANUAL ON STEP 19. IT SHOULD ALSO
BE NOTED THAT IF YOU PURCHASED THE OVERLOOK DELUXE, AT THIS POINT IN YOUR ASSEMBLY,
MANY OF THESE PANEL SLAT BOARDS HAVE NOT YET BEEN INSTALLED. PLEASE NOTE THAT THE
SPACE BETWEEN THE PANEL SLATS SHOULD BE APPROXIMATELY 2-13/16". ALSO NOTE THAT SINCE
A WOOD ROOF IS BEING INSTALLED YOU MUST SKIP STEP 33 IN THE OVERLOOK MANUAL
REFERRING TO THE TARP INSTALLATION.

SCALLOPED
3/8" WASHER
ROOF SUPPORT
2 X 5 X 66"
3/8 X 3-1/2"
LAG SCREW
STEP 2: ROOF SUPPORTS
1: FIND FOUR 2 X 5 X 66" SCALLOPED ROOF SUPPORTS. THERE WILL BE TWO FOR THE LEFT AND
TWO FOR THE RIGHT.
2: PLACE ONE LEFT AND ONE RIGHT SIDE ROOF SUPPORT ON THE SIDE RAIL. THE ENDS SHOULD
MEET AND LOOK LIKE THE TOP PART OF A GIANT "A". CENTER THE BOARDS ALONG THE SIDE RAIL,
AND FASTEN WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8" WASHERS.

STEP 3: ROOF PEAK SUPPORTS
1: FIND TWO 5/4 X 6 X 10" ROOF PEAK SUPPORTS.
2: PLACE THE ROOF PEAK SUPPORTS AT THE PEAK FORMED BY THE TWO SCALLOPED ROOF
SUPPORTS. FASTEN THE ROOF PEAK SUPPORTS TO THE SCALLOPED ROOF SUPPORTS WITH THREE
2" WOOD SCREWS PER SIDE (SIX TOTAL IN EACH BOARD).
5/4 X 6 X 10"
ROOF PEAK
SUPPORT

STEP 4: ROOF
1: PLACE THE 1 X 5 X 54" GROOVE-ONLY ROOF STARTER BOARDS AT THE PEAK OF THE ROOF. THE
FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE
WITHOUT THE BOARDS OVERLAPPING.
2: FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1-1/2" WOOD SCREWS.
1 X 5 X 54"
ROOF STARTER

STEP 5: ROOF
1: PLACE THE 54" ROOF PEAK ON TOP OF THE ROOF STATER BOARDS.
2: FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 1-1/2" WOOD SCREWS.
54" ROOF PEAK