Gorilla Playsets Metropolis User manual

ASSEMBLY MANUAL
Copyright © 2012 Gorilla Playsets
All Rights Reserved
Gorilla Playsets • 190 Etowah Industrial Court Canton, GA 30114
[phone] • www.gorillaplaysets.com
Latest Revision: January 23, 2012
Metropolis
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Page 2
TABLE OF CONTENTS
Warranty and Safety Guidelines……………………………………….......……...Pages 6-12
Leveling Play Set, General Information and Denitions…………………........Pages 13-15
Site Plan, Kit Contents and Tool List.…………………………………………....Pages 16-17
UNIT A (Left side as you face the front of the play set.)...........…….......…... Pages 18-82
Hardware, Lumber and Accessory Checklist....………………………..…....... Pages 19-31
Framing Lower Level…………………....……………….…………...…................. Steps 1-7
Lower Level Deck Panels and Deck Spacers...…..……..……...….…........…..... Steps 8-9
Ladder and Metal Safety Handles......................……………………..……............. Step 10
Side Wall Panels………….……………………..……...........................................… Step 11
Lower Level Roof and Sunburst Installation……………………….………....... Steps 12-15
Door Wall Panel, Filler Board and Door Installation………………………....... Steps 16-17
Dormer and Porch Roof Panel Installation……...……………………………... Steps 18-19
Front Porch Panels and Top Panel Board……………….....………................. Steps 20-21
Upper Level Framing and CL-Steps…………………………….…….……....... Steps 22-31
Upper Level Deck Panel and Deck Spacers………………………..……......... Steps 32-33
Post Panel...…....................................................................................................... Step 34
Picnic Table Assembly……………………………………………………………. Steps 35-36
Upper Level Roof Installation…………....…………………….......................... Steps 37-38
Rope Ladder Support, Rope Ladder Runner and Rope Ladder Assembly............ Step 39
Super Tube Slide, Dinner Bell, Telescope, Flags, Steering Wheel, Scoop Slide and
Plastic Safety Handles.................................................................................... Steps 40-46
CL Step Filler Board, Top Panel Board, Roof End Caps................................ Steps 47-49
PLEASE READ OWNER’S MANUAL CAREFULLY
BEFORE STARTING ASSEMBLY!
®
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UNIT C (Left side as you face the front of the play set.)...........………........ Pages 84-185
Hardware, Lumber and Accessory Checklist....…………………………....... Pages 85-101
Framing Lower Level…………………....……………….…………...…................. Steps 1-7
Lower Level Deck Panels and Deck Spacers...…..……..……...….…........…..... Steps 8-9
Monkey Bar Panel and Side Panel...........……………………..……................ Steps 10-11
Safety Board and Trapeze Arm Support…….….........................................… Steps 12-13
Climbing Ramp Assembly and Installation………………….………................ Steps 14-18
Upper Level Framing…………………………….……........................……....... Steps 19-27
Upper Level Deck Panels and Deck Spacers………………………..……....... Steps 28-29
CL Steps................................................................................................................ Step 30
CL Side Panel and Post Panel.............................................................................. Step 31
Playhouse and Rear Porch Framing.............................................................. Steps 32-33
Playhouse and Porch Deck Panels and Deck Spacers.................................. Steps 34-35
3 Hole Step Filler Board, Top Panel Boards and 4 x 4 Filler Boards.............. Steps 36-38
Slide Entry Tube and Tube Side Panel.................................................................. Step 39
Playhouse Walls, Porch Roof, Porch Panels and Playhouse Panel................ Step 40-44
Sky Loft Ladder and Sky Loft Assembly and Installation................................ Steps 45-61
Super Tube Slide Slide, Trapeze Arm Ductiles and Safety Handles.............. Steps 62-64
Upper Level Roof Installation......................................................................... Steps 65-76
Lower Level Roof and Dormers............................................................................. Step 77
Steering Wheel, Binoculars Flag Kits, Trapeze Swing and Tire Swing......…. Steps 78-82
PLEASE READ OWNER’S MANUAL CAREFULLY
BEFORE STARTING ASSEMBLY!
TABLE OF CONTENTS
®
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UNIT B (Bridge centered between UNIT A AND UNIT C playsets.).......... Pages 186-208
Hardware, Lumber and Accessory Checklist………..……………….......… Pages 187-190
Attaching Iron Ductile Swing Hangers...……………….…………...…...................... Step 1
Attaching 4 x 6 x 103” Beams to Playsets…………...…..……..……...….……......... Step 2
Attaching End Caps onto ends of 103” Beams…………………..……..................... Step 3
Bridge Deck Installation…….……………………..…….........................................… Step 4
Drill Corner Post Holes…...……………………….………......................................... Step 5
Install Corner Posts……………………………………………………......................... Step 6
Install Bridge Railings……………...…………………………….…............................. Step 7
Bridge Roof Sections, Roof Peak Supports and Roof Peak Installation........... Steps 8-10
Chimney Installation.........……………………………………….…….……............... Step 11
Sunburst Installation………………………………………………………..…...... Steps 12-14
Attach Panel Slats....................................................................……...…............... Step 15
Mount Telescopes……………………………………………………………............... Step 16
Flag Kit.................................................................………....………..........………... Step 17
Hanging Swings..................................................................................................... Step 18
PLEASE READ OWNER’S MANUAL CAREFULLY
BEFORE STARTING ASSEMBLY!
TABLE OF CONTENTS
®
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TABLE OF CONTENTS
UNIT D (Clatter Bridge extending off the front of UNIT C.)............…........ Pages 209-238
Hardware, Lumber and Accessory Checklist………..……………….......… Pages 210-214
Framing Clatter Bridge Tower………………..………………………….....……..... Steps 1-5
Installing Deck Panel and Deck Spacers …………………...…........................... Steps 6-7
Side Panel and Top Panel Boards…………………...…..……..……...….……..... Steps 8-9
Attaching Ladder Assembly..……………………..……........................................... Step 10
Attaching Safety Rails and Safety Rail Panel Slats……………..…….........… Steps 11-13
Drilling Holes for Clatter Bridge Chains……...……………………….…….. Steps 14A-14B
Attaching Clatter Bridge Deck to UNIT C and Clatter Bridge Tower……............... Step 15
Clatter Bridge Roof Installation…………...……………………..……….…....... Steps 16-21
Safety Handle Installation………………………………….........................……....... Step 22
Wave Scoop Slide Installation……………………………………………………....... Step 23
Customer Registration Card……………………….....…..…………..….………... Last Page
PLEASE READ OWNER’S MANUAL CAREFULLY
BEFORE STARTING ASSEMBLY!
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IMPORTANT – PLEASE READ
As fresh lumber acclimates to its new environment, the natural tendencies of the tree
can show itself in the form of checks, or “cracks” in the lumber. In almost all cases this is
normal and it will not affect the structural integrity of your play set.
Cosmetic defects that do not affect the structural integrity of the product, or natural
defects of wood such as warping, checking or any other physical properties of wood that
do not present a safety hazard, are not covered by this warranty. Defects that develop
because the product is exposed to extreme climate conditions are not covered by this
warranty. Defects that develop as a result of faulty or improper installation of the product
are also not covered by this warranty.
Most cracks are not warrantable, however if you believe that the integrity of your
play set is compromised by this natural occurrence, please follow the warranty claim
procedure found at www.gorillaplaysets.com. Click on the “Customer Care” tab on the
left hand side of the page, then click on “Warranty Claim” and follow the instructions.
We appreciate your purchase and know that you will enjoy your play system for many
years to come.
IF YOU HAVE MISSING OR DAMAGED PARTS OR NEED ASSISTANCE
ASSEMBLING, PLEASE CALL Gorilla PlaysetsTM MANUFACTURING DIRECT.
[phone] FACTORY HOURS – MON.–FRI., 8AM-5PM EST DO NOT RETURN
THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECT.
THE RETAILER DOES NOT STOCK COMPONENTS.PLEASE RETAIN THESE
INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE
WHERE YOU CAN REFER TO THEM AS NEEDED.
CONTACT INFO:
Gorilla Playsets
190 Etowah Industrial Court
Canton, GA 30114
Tel. [phone]
Fax. [phone]
[email protected]
Check for revised instructions at www.gorillaplaysets.com/category-s/92.htm
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Thank you for choosing Gorilla Playsets®
We’ve included everything you need, except tools, to build your very own professional
looking play set. When complete, your new play set should far exceed the quality of
play set kits from other build-your-own companies. Our engineers and design team
have over 30 years of playground experience. What we’ve developed is a play set that
doesn’t compromise quality for simplicity. Yet you’ll appreciate how quick and easy
construction really is! Our play set kits are designed for children ages 3 to 11. Gorilla
Playsets® believes every child should have a play set and with our kits they can! You
can rest assured your new play set is safe, durable and designed to hold up to the
elements. As parents ourselves, we know how important the security and well-being of
our children is, and this shows in all of our products.
Each play set features our step-by-step 3D illustrated manual, patented powder coated
swing beam bracket, heavy-duty swing belts with chains, slide(s), accessories, plus all
the required hardware and pre-milled lumber.
Quality Lumber
At Gorilla Playsets, we use only the nest, hand selected lumber available. You can be
assured that our lumber is strong, durable, and conforms to the national standards for
use in children’s play equipment. It’s this quality that allows us to offer a limited lifetime
warranty on the lumber used in our play sets.
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Limited Manufacturers Warranty
Gorilla Playsets® (“Gorilla”) warrants its play sets to be free from defects in workmanship
and materials, under normal use and conditions at its original installation, for the lifetime of
the product for structural wood components and for two years for all other components (e.g.,
hardware, plastics, tarps, rope ladder, etc.) except Super Scoop SlidesTM and Super Tube Spiral
SlidesTM.
Gorilla warrants its Super Scoop SlidesTM and Super Tube Spiral SlidesTM to be free from defects
in workmanship and materials, under normal use and conditions, for the lifetime of the product.
Cosmetic defects or natural defects of wood (e.g., warping, seasonal checking or cracking,
knots, or knot holes, etc.) that do not affect the structural integrity of the product are not covered
by this warranty. Defects that develop because the product is exposed to extreme climate
conditions, excessive water exposure, lumber that has been damaged by wood boring bees, or
defects that develop as a result of faulty or improper installation of the product, are not covered
by this warranty. Fading, discoloration, or molding of any wood part or accessory, cracks in
plastic components, surface rust on hardware, and chips on powder coated materials are
not considered defects in material as long as they do not affect the functionality or structural
integrity of the part or component.
It is the owner’s responsibility to properly maintain the play set. Instructions for proper
maintenance can be found on Gorilla’s website. Imperfections or defects that develop because
of a failure to properly maintain the play set are not covered by this warranty.
Gorilla will repair or, at its discretion, replace any part within the stated warranty period that
is defective in workmanship or materials. This decision is subject to verication of the defect,
which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery
of the defective part to Gorilla. Any warranty claim must include proof of purchase, including
the date of purchase. In addition, within the rst 30 days from the date of purchase, Gorilla will
replace any parts discovered to be missing from or damaged in the original packaging.
This warranty is valid only if the product is used for the purpose for which it was designed and
installed at a residential, single-family dwelling. This warranty is void if the product is used
in a commercial or institutional setting. This warranty does not cover (a) products that have
been damaged by acts of God, negligence, misuse, or accident, or that have been modied or
repaired by unauthorized persons; (b) the cost of labor; or (c) the cost of shipping the product,
any part, or any replacement product or part.
GORILLA DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY
KIND, EXPRESS, IMPLIED, STATUTORY, OR OTHERWISE, INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
GORILLA WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This warranty is valid only in the United States of America, is nontransferable and does not
extend to the owners of the product subsequent to the original purchaser. Some states do not
allow limitations on implied warranties or exclusion of incidental or consequential damages, so
these restrictions may not be applicable to you. This warranty gives you specic legal rights. You
may also have other rights which vary from state to state.
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IMPORTANT SAFETY GUIDELINES
This product is intended for residential use only and not intended for use in any public
setting. A safety surface such as mulch or recycled tire should be used under the play
set to prevent injury from falls. Also a 6 foot safety zone should be used around the
entire play set.
As with any home project, good judgment and respect for power tools will greatly
reduce the risk of injury. Gorilla recommends you follow all tool manufacturers’ safety
guidelines. Always wear eye protection and safety gloves to prevent injury. In several
phases of construction two people may be required for lifting and securing of lumber.
While play set is being constructed, please keep children off the equipment until the
project is complete. Bolts and screw heads should be checked regularly for tightness.
The ground ladder, rope ladder, slide, swings and other areas where children spend a
majority of their playtime should be checked more frequently.
Gorilla shall not be liable for incidental, indirect or consequential damages or injuries
that result from the building and/or playing on our play sets. Adult supervision is
recommended anytime a play set is being used.
WEIGHT LIMITS FOR GORILLA PLAYSETS
• FORT PLATFORMS: 800 LBS. TOTAL WEIGHT
• SWING BELTS: 225 LBS.
• GLIDER SWINGS: 70 LBS. PER CHILD. UP TO 140 LBS. TOTAL WEIGHT.
• TRAPEZE: 125 LBS.
• FULL BUCKET SWING: 50 LBS.
• TODDLER BUCKET SWING: 50 LBS.
• INFANT SWING: 35 LBS.
• TIRE SWING: 125 LBS. TOTAL WEIGHT
• ROPE LADDER: 75 LBS.
• ROCK WALL: 150 LBS.
• SLIDES - Super ScoopTM, Super Wave ScoopTM, Super Tube SlideTM: 250 LBS.
• MONKEY BARS: 175 LBS.
• CLATTER BRIDGE: 175 LBS.
• CLIMBING RAMP: 150 LBS.
Gorilla recommends that the weight limits for all components must not be exceeded. Failure to adhere to
these and other safety guidelines could result in damage to the play set and injury to the users.
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Safety and Maintenance Tips for Your New Play Set:
NOTE: Your children’s safety is our #1 concern. Observing the
following statements and warnings reduces the likelihood of serious
or fatal injury. Please review these safety rules regularly with your
children.
• Each play set (Unit A and Unit C) is designed for the use of 4 occupants who have a
combined weight not exceeding 800 pounds on the elevated decks. Unit B (Bridge) is
designed for the use of 4 occupants who have a combined weight of 600 pounds total:
300 pounds on the swing area and 300 pounds on the bridge platform. This makes a
total unit capacity of 12 occupants who have a combined weight of 800 + 800 + 600 =
2200 pounds. (This weight does not include the picnic table area)
• On-site adult supervision is required.
• Teach children not to walk close to, in front of, behind, or between moving swings or
other moving playground equipment.
• Teach children to sit in and never stand on swings
• Teach children not to twist the chains and ropes and not to loop them over the swing
beam, since this may reduce the strength of the chain or rope.
• Teach children not to jump from swings or other playground equipment in motion.
• Teach children not to push empty seats. The seat may hit them and cause serious
injury.
• Teach children to sit in the center of the swings with their full weight on the seats.
• Teach children not to use the equipment in a manner other than intended.
• Teach children to always go down slides feet rst. Never slide headrst.
• Teach children to look before they slide to make sure no one is at the bottom.
• Teach children to never run up a slide, as this increases their chances of falling.
• The parents should have the children dress appropriately with well-tting shoes. Loose
clothing such as scarves and ponchos should not be worn. Always take off, tie up or
tuck in cords and drawstrings on children’s clothing. These things can get caught on
playground equipment and strangle a child.
• Teach children not to climb when the equipment is wet.
• Teach children to never jump from a fort deck. They should always use the ladder,
ramp or slide.
• Teach children to never crawl or walk across the top of monkey bars.
• Teach children to never crawl on top of a fort roof.
• Verify that any suspended climbing ropes, chains, or cables are secured at both ends
and that they cannot be looped around an adult hand.
• Teach children not to attach items to the playground equipment that are not specically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline,
pet leashes, cables and chain as they may cause a strangulation hazard.
• Teach children to never wrap their legs around swing chain.
• Teach children to never slide down the swing chain.
WARNING: Children must NOT use this play set until unit has been
completely assembled and inspected by an adult to insure set has
been properly installed.
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Safety and Maintenance Tips for Your New Play Set:
(continued)
Playgrounds should be inspected on a regular basis. If any of the following conditions
are noted, they should be removed, corrected, or repaired immediately to prevent
injuries.
• Hardware that is loose, worn or that has protrusions or projections.
• Exposed equipment footings.
• Scattered debris, litter, rocks, or tree roots.
• Splinters, large cracks, and decayed wood components.
• Deterioration and corrosion on structural components, which connect to the ground
• Missing or damaged equipment components, such as handholds, guardrails, swing
seats.
• Check all nuts and bolts frequently during the usage season and tighten as required.
(But not so tight that you crack the wood) We recommend you check the swing beam
and hardware often due to wood expansion and contraction. It is particularly important
that this procedure be followed at the beginning of each season.
• Remove plastic swing seats and take indoors or do not use when the temperature
drops below 32°F.
• Oil all metallic moving parts monthly during the usage period.
• Check all coverings for bolts and sharp edges twice monthly during usage season to
be certain they are in place. Replace when necessary. It is especially important to do
this at the beginning of each new season.
• Check swing seats, ropes, cables and chains monthly during usage season for
evidence of deterioration. Replacement should be made of any swing seat that has
developed cracks in the plastic seats. Ropes, cables and chains should be removed and
replaced if excessive wear is found. Contact Gorilla for warranted replacement parts.
• For rusted areas on metallic members such as monkey bars, hand supports brackets,
etc.; sand and repaint, using a non lead-based paint meeting the requirements of Title
16 CRF Part 1303.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may be necessary to maintain a safe playing
environment. If you are treating your play set with stain regularly, it will help prevent
severe checking/splitting and other weather damage.
• Once or twice a year, depending on your climate conditions, you must apply some type
of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly
sand any “rough” spots on your set. Please note this is a requirement of your warranty.
• Creating and maintaining the play set on a level location is very important. As your
children play, your play set will slowly dig its way into the soil, and it is very important
that it settles evenly. Make sure the play set is level and true once each year or at the
beginning of each play season.
• Rake the playground surface periodically to prevent compaction and maintain
appropriate depths.
• Disposal Instructions: When the play set is no longer desired, it should be
disassembled and disposed of in such away that no unreasonable hazards will exist at
the time the unit is discarded.
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Play Set Surfacing Recommendations:
Below are some of the recommendations that the U.S. Consumer Product Safety
Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide
can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf
1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the
ground, protective surfacing under and around all playground equipment is the most
critical safety factor on playgrounds.
Certain manufactured synthetic surfaces also are acceptable; however, test data on
shock absorbing performance should be requested from the manufacturer.
Asphalt and concrete are unacceptable. They do not have any shock absorbing
properties. Similarly, grass and turf should not be used. Their ability to absorb shock
during a fall can be reduced considerably through wear and environmental conditions.
Certain loose-ll surfacing materials are acceptable. Surfacing materials are acceptable,
such as the types and depths shown in the table.
Fall Heights and Materials
Type Of Material 6 in. depth 9 in. depth 12 in. depth
Double-Shredded bark mulch 6’ Fall Height 10’ Fall Height 11’ Fall Height
Wood Chips 6’ Fall Height 7’ Fall Height 12’ Fall Height
Fine Sand 5’ Fall Height 5’ Fall Height 9’ Fall Height
Shredded Tires* 10-12’ Fall Height N/A N/A
Fine Gravel 6’ Fall Height 7’ Fall Height 10’ Fall Height
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples
produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is
recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the
critical height of the material when it was tested in accordance with ASTM F1292.
It should be recognized that all injuries due to falls cannot be prevented no matter what
surfacing material is used.
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2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential
under and around equipment where a child might fall. This area should be free of other
equipment and obstacles onto which a child might fall. Stationary climbing equipment
and slides should have a fall zone extending a Minimum of 6’ in all directions from the
perimeter of the equipment.
Swings should have a fall zone extending a minimum of 6’ from the outer edge of the
support structure on each side. The fall zone in front and back of the swing should
extend out a minimum distance of twice the height of the swing as measured from the
ground to the top of the swing support structure.
LEVELING YOUR FORT DURING ASSEMBLY
• Complete the steps which will be the basic frame of the fort {i.e. four corner posts with
base (sand box boards) and deck supports}
• Position in the most level area chosen for the play set, keeping in mind the location
and size of the swing beam, ladder, slides, etc. that extend off the fort.
• Once the frame is in the nal position, check for vertical and horizontal levelness to
determine which side(s) will need to be dug into the ground to level the play set.
• With a shovel, score the ground around the outside edges of the sandbox boards on
the ‘high’ side of the fort. This is the area that will be dug in. Make sure to score deep
enough; the scored lines will be your digging template.
• Push the frame off and away from the scored area, far enough to dig and remove dirt
to reach the appropriate depth.
• Dig a channel along the scored line(s) for the base of the fort (corner post and
sandbox boards) to rest into. Dig the channel(s) to the same level depth. The bottom
of the channel(s) should be level to each other so your frame doesn’t teeter or rock
because the channel(s) are uneven.
• Once you have removed enough grass and dirt, slide/push the frame into the
channel(s). Place a level on the vertical and horizontal boards of the frame to determine
if enough soil, or too much, was removed.
• Repeat this process until the basic frame is plumb and level and in its nal position
before completing the rest of the assembly.
• Measure to make sure fort is square.
Important: if you require a channel depth of more than 6”, then we
recommend you have your play set area professionally graded before
completing assembly.
Example Play area:
= Area to be scored and
channeled for levelness
The diagonal measure-
ments should be the
same from corner post to
corner post. If not, adjust
corner posts so that the
distance is equal.
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General Info to Review Before Installation
• Depending on your experience, assembly of Gorilla Playsets can take as little as
6 hours up to 30 hours, depending on size, after inventory of parts; therefore, we
recommend you set aside a full two days for assembly.
• Identify all of the parts for your play set. Empty each box and lay out boards so you
can see each part. Your instruction book will have detailed drawings that will make it
easy for you to recognize individual parts. Keep all hardware and metal parts separate
from wooden pieces.
• After everything is laid out, check carefully to ensure all parts are present. Make sure
there are no broken boards.
• Find an area to sort your hardware. It is best to open the hardware on a solid surface
so that you do not lose any pieces in the grass. This will save time and familiarize you
with all the different pieces in the hardware bag.
• Important note: Wood has some natural defects such as knots, surface cracks, etc…
We reject parts that are structurally defective. We use a high quality lumber in our
structures; however, you should inspect each part for splinters or rough spots and sand
them smooth to prevent injury.
• After familiarizing yourself with all of the components, read all instructions thoroughly.
Reading instructions after you have studied the parts will help you understand more
clearly the installation process, and help to eliminate unnecessary mistakes.
• Pay close attention to the diameter and length of each bolt and screw.
• Never tighten hardware completely at rst. It helps to have some adjustment for bolt
alignment while you are attaching parts together. After everything is square, tighten
each joint.
• After the main unit is assembled it is critical that the oor is level and square. If the
main frame is not level, the walls and oor will be out of square.
• After you complete installation, make sure every bolt, screw, and nut is tight, and every
board is secure. Wood will expand and contract with the seasons.
• Check all bolt connections and swing hangers seasonally.
• Place the set on level ground, not less than 6ft from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
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Counter-Sunk Hole
Thru Hole
Page 15
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This page is a list of denitions and explanations used throughout our
instructions to aid you in the assembly of your play set.
Offset Holes- Throughout the installation procedures we will refer to parts with offset
holes. This refers to the orientation of the holes on the board. An offset hole is one that
is closer to one side than it is the other or in other words, it is not centered on the board.
In the procedures you will be instructed to attach the boards with the holes offset up or
with the holes offset down. This refers to which side of the board the hole/holes should
be closer to. Offset holes up= hole/holes will be closer to the top of the board. Offset
holes down= hole/holes will be closer to the bottom of the board. Note: some parts do
not have offset holes, but instead the holes are on center. Therefore there will not be
any reference to how to offset these parts.
EXAMPLE OF OFFSET HOLES UP
EXAMPLE OF OFFSET HOLES DOWN
Counter-sunk holes- Many of the parts that will be used have counter-sunk holes.
A counter-sunk hole is one that surrounds one side of a thru hole, but does not extend
through the wood it’s self. When using a counter-sunk hole the bolt will be inserted
through the thru hole and either the head of the bolt and washer or nut and washer will
occupy the counter sunk hole.
Lag Screws- Lag screws are used in the construction of our play sets to enhance
the structural integrity of the unit. There will not be predrilled holes in the post for lag
screw installation. Lag screws are self-tapping, though if you are using a manual socket
wrench it may be necessary to tap the head of the lag screw with a hammer. You should
also be sure to tighten the lags completely. Power tools such as an impact wrench or
power drill should have enough torque to drive the lag screws without using a hammer,
but make sure not to over tighten as this can cause the threads to “strip out” in the post.
15

35'-0"
5' 3-1/2"
6'-8-1/2"
3'-6 5/8"
9'-11"
8'-0"
5'-10"
8'-5 13/16"
13'-8 1/8"
5'-10"
10'-4 11/16"
5'-7 1/8"
3'-6"
9'-1"
9'-0"
2'-7 1/2"
27'-0"
2'-10 7/8"
7'-7-1/2"
Please familiarize yourself with the manual, parts/components and general construction
process of your new playset before getting started.
SITE PLAN:
Playset height: 14 feet - 2 inches
Approximate assembly time: 30 hours
6foot unobstructed safety perimeter around playset recommended
Page 16
Trapeze (1)
Rope Ladder
Bridge with Swing Belts (2)
Clatter Bridge &
Tower with Wave
Scoop Slide UNIT D
Sky Loft & Monkey Bars
Super
Tube
Slide
Super
Tube
Slide
Climbing
Ramp
UNIT CUNIT A UNIT B
Scoop
Slide
FRONT OF PLAY SET
NOTE: ALL DIMENSIONS START AT THE SIDE OF THE CORNER POSTS.
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REQUIRED TOOL LIST:
___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided)
___ 1/8”, 3/16”, 1/4” and 3/8” Drill Bits
___ 1” Spade or Auger drill bit
___ ½” Wrench and Socket
___½” Deep Well Socket
___ 9/16” Deep Well Socket
___ 9/16” Wrench and Socket
___ Level
___ Tape Measure
___ Extension Cord (if using standard drill)
___ Hammer
___ Pencil
___ Locking Pliers (Vise Grips)
___ Shovel
___ String to align Rear Corner Posts
___ Carpenters Square
KIT CONTENTS:
Swings, Slides, Accessories:
___ (Qty ) Description
___ (2) Swingbelts w/ Chains
___ (1) Trapeze Swing w/ Chains
___ (2) Tire Swing w/ Chains
___ (1) Super Scoop SlideTM (5’ Deck)
___ (1) Super Wave Scoop SlideTM (5’ Deck)
___ (2) Super Tube SlideTM
___ (1) Assembly Manual
___ (1) Rope Ladder
___ (3) Telescope
___ (2) Steering Wheel
___ (8) Metal Safety Handle
___ (4) Plastic Safety Handles (Pair)
___ (1) Dinner Bell
___ (3) Flag Kit (Pair)
___ (1) Periscope
___ (1) Binoculars
Play Set Hardware:
See pages included for each unit.
Wood Components:
See pages included for each unit.
READ! VERY IMPORTANT!
If you are missing parts or have questions regarding the installation of our quality
product PLEASE call us directly at the factory (1-800-882-0272).Our trained staff will
be happy to assist you.
Customer service hours:
Monday thru Friday 8AM – 5PM EST
E-mail: [e-mail]
17

UNIT A
(LEFT SIDE UNIT as you are standing in front of play set looking at the front.)
18

3
2
5
6
7
8
9
1
4
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN
ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
3/8" X5"
QTY: 68
HEX LAG SCREW
QTY: 1
DRIVE BIT
SQUARE
#2
3/8 X 4-1/2"
CARRIAGE BOLT
QTY: 8
PLASTIC
BOLT CAP
QTY: 22
3/8 x 6-1/2"
CARRIAGE BOLT
QTY: 14
3/8 X 3-1/2"
HEX LAG SCREW
QTY: 124
19

1/4"
WASHER
QTY: 4
#8 X 2-1/2"
WOOD SCREW
QTY: 12
#8 X 1-1/2"
WOOD SCREW
QTY: 26
#14 X 1-1/4"
PAN HEAD SCREW
QTY: 7
#8 X 2"
WOOD SCREW
QTY: 248
3/8" WASHER
QTY: 182
TORQUE WASHER
QTY: 22
WOOD SCREW
QTY: 22
QTY: 20
3/8" LOCK NUT
#8 X 1-1/4"
#8 x 1"
PAN HEAD SCREW
QTY: 4
8
9
1
4
3
2
5
6
7
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN
ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
20