Gp Utility 21 l User manual

Note: Please read the following instructions before use. This book contains important information on SAFETY, ASSEMBLY, OPERATION

& DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

UTILITY 21 L

GREEN PANTHER

LAWN MOWER

Multi-Purpose Professional

Lawn Mower

Fuel Efficient

196cc Powerful Engine To cover large area

in less time

User Manual

INTRODUCTION

Congratulations on your purchase of Green Panther UTILITY 21 L Lawn Mower. This manual covers

the setting up, operation and maintenance of the Green Panther UTILITY 21 L Lawn Mower.

Please read and understand this owner’s manual before using the mower. If any point is unclear,

contact The manufacturer or agent. To emphasise special information the following WARNING

and CAUTION highlights are used.

MAINTENANCE

Please keep the manual and the engine booklet for your future reference.

They contain important information about your mower.

TECHNICAL SPECIFICATION

MODEL UTILITY 21-L LAWN MOWER STEEL DECK

TYPE PUSH

ENGINE LONCIN 196CC/IP-70/OHV

ENGINE STARTING EASY PULL START SYSTEM

AREA TO COVER AN AREA OF 2000M2

CUTTING HEIGHT 15MM-75MM-10STAGES-SINGLE LEVER

CUTTING WIDTH 21"/533MM

NET/GROSS WEIGHT 30KGS/33KGS

WHEEL SIZE 8"-FRONT & 8" REARX45MM TYRE WIDTH WITH BALL BEARING

DISK BLADE FLAIL - SWING BACK BLADE SYSTEM- 4 BLADES, DISK TYPE

SAFETY BREAK LEAVER

GRASS DISCHARGE SIDE DISCHARGE

GRASS BAGS NO

ACCESSORIES-FREE SPARE BLADE 1SET(4BLADES), SAFETY ARTICLES, USER MANUAL,

REPAIR TOOLS FOR ENIGNE & MOWER

MANUAL CONTENTS Page No.

Introduction 3

Safety instructions 4

Setting up 5

Engine Oil 6

Removing Mulch Plugs 7

Maintenance 8

Beneﬁts for you 10

Useful Mulch Mowing tips 11

Spare parts 12

Free Service coupon 16

Warranty Card 18

Do’s & Dont’s 19

CARTON CONTENTS Quantity

Green Panther UTILITY 21 L Lawn Mower 1

User manual 1

Engine manual 1

Grass catcher assembly

FREE ACCESSORIES

Spare Blade (4 Blades) 1Set

Safety Articles 1Set

Repair Tools For Enigne 1Set

Repair Tools For Mower 1Set

NB. Mowers which have the mulch option will have the

mulch Plug ﬁtted into the rear chute of the mower.

SAFETY INSTRUCTIONS

• Never mow while barefoot or wearing open sandals. Wear long trousers and heavy shoes

• Know your controls. Read the owner’s manual carefully.

Learn how to stop the engine quickly in any emergency

• Make sure the lawn is clear of sticks, stones, bones, wire and debris.

They could be thrown by the blade

• Stop the engine and disconnect the spark plug wire before clearing

blockages, checking, or working on the mower.

• Before using, always visually inspect to see that blades, blade bolts and cutter

assembly are not worn or damaged. Replace worn or damaged blades in

sets to preserve balance.

DAMAGED BLADES AND WORN BOLTS ARE MAJOR HAZARDS.

• Check all nuts, bolts and screws often; always be sure the mower is in

a safe operating condition. Use only genuine replacement parts.

• Refuel outdoors only. Do not smoke while fuelling engine. Add fuel

before starting the engine. Never remove the cap off the fuel tank

or add fuel while the engine is running or the engine is hot.

If fuel is spilled, do not attempt to start the engine but move the machine away from the

area of the spill and avoid creating any source of ignition until fuel vapors have dissipated.

• Do not mow whilst people, especially children or pets are in the mowing area.

• Replace worn or faulty silencers (mufer)

• Mow only in good daylight.

• Never use the mower unless the grass catcher or guards

(rear ap) provided by the manufacturer are in position.

• Start the engine carefully with feet well away from the blade.

• Do not operate the engine in a conned space where exhaust fumes

(carbon monoxide) can collect.

• Stop the engine whenever you leave the mower, even for a moment.

• Do not allow children or people unfamiliar with these instructions

to use the mower.

• Store the mower in a well-ventilated room away from naked ames

found in hot water heaters.

• Do not over-speed the engine or alter governor settings.

Excessive speed is dangerous and shortens the mower life.

• It is advisable to wear suitable eye protection when operating a mower.

• Turn the fuel off at the conclusion of mowing and reduce the throttle

setting during engine run-out.

• Store fuel in a cool place in a container specically designed for the purpose.

In general, plastic containers are unsuitable.

• Stop the engine, disconnect the spark plug wire and inspect the mower if:

a) the mower begins to vibrate abnormally; or b) after striking a foreign object.

• Never cut grass while walking backwards

• Stop the engine before pushing the mower across gravel drives,

walks or roads. Always walk, never run

• Mow across the face of slopes, never up and down.

• Exercise extreme caution when changing direction on slopes.

Do not mow excessively on steep slopes.

• Never pick up or carry a mower when it is operating

SETTING UP

Preliminary

• Open the lawn mower carton carefully folding back the carton top aps.

• Lift out the plastic grass catcher components.

• With the aid of a second person carefully lift the lawn mower

out of the carton and place on a level surface.

• Loosen the two handle bar pivot bolt knobs (A) (where tted).

• Fold the handle bars out straight, inline with the lower handle bars. Tighten the two handle

bar pivot bolt knobs (A) or the cam locks (B) to secure the handle bars in position.

• Remove and discard the white protective packing sheet from the mower.

Handle bar pivot bolt knobs

Fig 1

ENGINE OIL

•The 4 stroke engine ﬁtted to the lawnmower is shipped with no oil in the sump

•Oil must be added before attempting to start the engine otherwise damage to the engine will occur.

ENGINE FUEL

• Use only fresh unleaded fuel in the lawnmower engine

OPERATION -Mulch Mowers

Installing the Mulch Plug

• With the engine stopped, raise the rear ap of the mower and remove the grass catcher

• Insert the long right hand side of the mulch plug rst into the rear chute of the mower.

Refer to ﬁgure 7

• Rotate the left hand side into the rear chute of the mower and push it as far forward as possible.

• Align the two locating pins (1) (on the underside of the mulch plug) with the slots (2) in the top

surface of the back ledge (3) of the mower base and lower the mulch plug until the lower face

rests at on top of the back ledge of the mower base. Refer to gures 7 & 8

• Lower the rear ap. To ensure the mulch plug is correctly seated, the rear ap should close

against the vertical face of the mulch plug legs with clearance to the horizontal extensions.

REMOVING THE MULCH PLUG

• With the engine stopped, raise the rear ap of the mower.

• Grasp the rear of the mulch plug and lift up and away from the mower.

• Guide the mulch plug out by rotating the shorter left hand side to the

right and then guiding the longer right hand section until clear of the mower.

OPERATION -All mowers

To start the engine

Refer to the engine owner’s manual for detailed starting procedure. Ensure that the engine oil is at the

correct level and that the fuel tank is full of fresh unleaded fuel.

• Move the throttle control lever to the :- “CHOKE” position (where tted) - or the “FAST” position

and prime the engine. Refer to the engine owner’s manual.

• Grasp rope handle and pull slowly until resistance is felt. Then pull the cord rapidly to overcome

compression, prevent kickback and start engine. Repeat if necessary

• If a “Choke” is tted move the throttle control lever to the “FAST” position after the engine starts

TO STOP THE ENGINE

Move the throttle control lever to the “STOP” position, Wait till the engine comes to a complete stop before

removing or ﬁtting the grass catcher or mulch plug to the mower, or attempting any maintenance work on

the mower.

Mulch plug installation (A) - Push Mower Mulch plug installation (B) - Push Mower

Adjusting the Cutting Height

MAINTENANCE

Engine air cleaner

Refer to the engine owner’s manual for detailed maintenance instructions. The engine air cleaner

elements must be serviced after every 25 hours of normal mowing. The elements must be serviced

more regularly if the mower is used in dusty conditions. Replace immediately if the element is

damaged.

Spark plug

Refer to the engine owner’s manual for detailed maintenance instructions. For best results, remove

the spark plug every 50 hours for gap checking and replace every 100 hours of use. Replace the spark

plug at any time if it is found that the electrodes are pitted or burned or the porcelain cracked. For

replacement refer to engine owner’s manual for correct spark plug.

Mufﬂer

Check the condition of the mufer periodically for rust and cracks. Replace if found to be damaged

as this can lead to increased exhaust noise. Replace only with a genuine original equipment part.

Blades

Check the condition of the blades and central fasteners at regular intervals, or after striking a solid

object, or if the mower begins to vibrate abnormally. The blades with use, will lose their sharp edge

and the quality of the grass ﬁnish will deteriorate. When this happens, all the blades should be

removed and replaced with a new set of blades. Always use genuine replacement blades and only

replace blades in sets to maintain balance.

CAUTION

Always ensure the engine is stopped

and the spark plug lead is removed

before attempting any maintenance

on the mower. Secure the mower

safely when titled upwards to access

the underside

Warning

Before carrying out any maintenance on the mower remove the spark plug lead from

the spark plug to prevent accidental starting

Cutting Assembly

•With the engine stopped, remove the spark plug lead and grass catcher or mulch plug.

•Set the height of cut lever to the high cut position, and fold the handle bars.

•Tilt the mower so the spark plug is up.

•Inspect the cutting assembly for damage and wear.

•Check the disc retaining bolts. Tighten the centre bolt to 5762Nm and the three concentric bolts

to 8-11Nm.

•Return the mower to its normal position and re-attach the spark plug lead

Blade Change

•with the engine stopped, spark plug lead and grass catcher or mulch plug removed.

open the discharge ap and prop in the open position.

•set the mower to the high cut position and fold the handle

bar forward.

•Rotate the cutting assembly carefully to access the blade

retaining bolts. refer ﬁg 16

•using gloves and a suitable spanner, remove the blade assembly.

• Retain the “D” plates and discard the blades and fasterners.

NB. Mowers ﬁtted with a circular cutting disc must be ﬁtted with a “D”plate

•Fit new blades and fasten in the correct order. refer ﬁg 16

Cleaning

To ensure safe operation and long life it is recommended to clean the mower after every use. This will

prevent corrosion, overheating and ﬁre risk while ensuring ultimate performance.

Cleaning the underside of the mower

Place the mower outdoors on a at surface.

• Set the cut height to maximum.

• With the engine stopped, remove the grass catcher or mulch plug and lift open the discharge ap.

• Use a garden hose to wash out all the grass clippings.

• Inspect the underside and repeat the cycle if still not clean.

Cleaning the upper side of the mower

•Use a dry cloth or soft brush to remove all loose clippings.

•Use a damp cloth with mild detergent to clean away oil or other grime.

•Wash the grass catcher and/or mulch plug separately from the mower with a hose.

Wash all clippings out of the inside, outside and from the grass catcher mesh.

•Let the mower dry before storing.

10 11

USEFUL MULCH MOWING TIPS

Mulch mowing is an art form and to produce the best results consistently, follow these useful hints:

•Do not attempt to mulch if the grass is too wet.

Wet grass tends to clump together and does not evenly spread out. It also clogs up the underside

of the base.

•Do not mulch mow on too low a cutting height.

Remember the maximum cut should be 25mm off the top of the grass, or 1/3rd the grass (blade)

height, whichever is the lesser amount .

•Do not push the mower too fast.

To obtain the best ﬁnish it may be necessary to regulate the ground speed.

•Run the engine at full throttle.

Running the engine at low speed does not allow the blades tomulch the grass efﬁciently.

•Keep the mulch blades sharp.

The mulch blades are designed to cut and re-cut the blades of grass. If the mulch blades are

not kept sharp, mulching performance will be reduced.

•Keep the underside of the mower and mulch plug clean.

Build-up of grass under the mower base blocks the airow created by the mulch blade and

reduces the mulching performance.

•If the conditions for mulch mowing are not ideal and some clipping trails are visible after cutting

maybe necessary to:

1. Fit the grass catcher and catch mow.

2. Re-mow over the visible clippings.

3. Raise the cut height.

4. Rake the clippings up after mowing.

MAINTENANCE

Mulching Equipment - For optimum mulching performance

•The mulch blades are to be kept sharp.

•Maintain the blade sharpening angle when sharpening.

•Keep the cutting edge feather free when sharpening.

•Keep the underside of the mower deck and the mulch plug free of build-up.

•Refer to the Cleaning section on page 7.

BENEFITS FOR YOU

Because you mulch as you mow the time and cost savings are also signiﬁcant:

•Eliminating raking of leaves before mowing

(Mulch mowing picks up and converts fallen leaves into mulch).

•Eliminating raking of cut grass.

•Saves time spent emptying the catcher.

•Automatically disposing of grass clippings.

•Eliminating the need to dispose of clippings at the refuse tip.

BENEFITS TO YOUR LAWN

Research has shown that lawns are usually cut too short, grass, like any other plant life, relies on

photosynthesis to regenerate and survive. Reduced leaf size (from cutting too low) can seriously

effect a lawn by:

• Making it more susceptible to disease.

• Encouraging weeds to take hold.

• Exposing the soil to:

- greater evaporation

- temperature extremes

- erosion

Raising the cut height and using mulch mowing follows the best practice for nurturing a healthier

more attractive lawn with less water usage.

MULCH MOWING INFORMATION

Some models are ﬁtted with an option for mulch mowing. A mulch plug is supplied with these mowers and

it is installed in the rear discharge chute (as noted in the “OPERATION” section of this manual) to perform

mulch mowing. The following information provides advice on mulch mowing .

MULCH MOWING

The mulch mowing setup reduces the grass clippings into very ﬁne particles.

The design allows for the even distribution of the grass particles at the base of the lawn. The mulched

clippings can then:

•Break down quickly, releasing nutrients into the soil, saving on fertilizer costs.

•Reduce evaporation of moisture from the soil which reduces watering costs and effort.

• Help to control temperature extremes protecting the roots of the grass.

•Assist in controlling soil erosion.

12 13

Green Panther Lawn Mower UTILITY 21 L Deck - Spare Parts Diagram

14 15

Small Maintenance. Big Savings.

GREEN PANTHER LAWN MOWER UTILITY 21 L DECK

SPARE PARTS LIST

Part No. Part No. Description

GP-LM-U21D-01 4010450 Upper handle

GP-LM-U21D-02 5010811 Screw

GP-LM-U21D-03 7030802 Washer 8

GP-LM-U21D-04 5010812 Knob

GP-LM-U21D-05 8011010 Wheel Asy 8”

GP-LM-U21D-06 4051380 Asy connecting handle

GP-LM-U21D-07 B&S 650

GP-LM-U21D-08 7051514A Spring

GP-LM-U21D-09 7120190 Nylon cover

GP-LM-U21D-10 7130202 “R”Pin

GP-LM-U21D-11 7030810 Nylon cover

GP-LM-U21D-12 7260642 Screw M6x35

GP-LM-U21D-13 7020616 Locknut M6

GP-LM-U21D-14 7083210 Front Axle cover

GP-LM-U21D-15 4218050 Asy front axle

GP-LM-U21D-16 4160220 Washer

GP-LM-U21D-17 7010018A Tap bolt

GP-LM-U21D-18 7110403A Woodruff key

GP-LM-U21D-19 4140360 Boss disc

GP-LM-U21D-20 7040606 Washer 1/4”

GP-LM-U21D-21 7010028A Bolt 1/4”-28x1

GP-LM-U21D-22 7020008A Nut 3/8

GP-LM-U21D-23 7031018 Washer “D”

GP-LM-U21D-24 4160690 Washer

GP-LM-U21D-25 3010680 Swing blade

GP-LM-U21D-26 7181070 Screw

GP-LM-U21D-27 3050310 Round disc

GP-LM-U21D-28 7031017 Washer

Part No. Part No. Description

GP-LM-U21D-29 7010042 Center bolt

7130211 pin

GP-LM-U21D-32 4063050QH Wheel Cap

GP-LM-U21D-33 4091990 Deck

GP-LM-U21D-34 4091070_01 CHUTE

GP-LM-U21D-35 4260680 Connection board

GP-LM-U21D-36 4091070_03 PIVOT ROD.

GP-LM-U21D-37 4091070_02 CHUTE FLAP

GP-LM-U21D-38 7230413 RIVET 4x8

GP-LM-U21D-39 7020606 Nut M6

GP-LM-U21D-40 7040602 spring 6

GP-LM-U21D-41 7030601 Washer 6

GP-LM-U21D-42 7260635 Screw M6x16

GP-LM-U21D-43 4040311 H/ADJ RACK

GP-LM-U21D-44 4150270 Spring plate

GP-LM-U21D-45 7010674 Bolt M6x16

GP-LM-U21D-46 4111262 H/ADJ handle

GP-LM-U21D-47 5010013 Handle cover

GP-LM-U21D-48 4210860 Asy Rear axle

GP-LM-U21D-49 7083220 Rear Axle cover

GP-LM-U21D-50 7020603 M6 HEX NYLON

GP-LM-U21D-51 5070841 Throttle cable

GP-LM-U21D-52 7260515 Screw M5x35

GP-LM-U21D-53 7260516 Screw M5x25

GP-LM-U21D-54 5070400 Asy throttle control

GP-LM-U21D-55 7030501 Washer 5

GP-LM-U21D-56 7020505 M5 HEX NYLON

16 17

1st Free Service Coupon ISO 9001-2008

CERTIFIED COMPANY

FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Operations:

• Check and Test the Fuel Mixture.

• Check and Clean the Air Filter

• Check, Clean and Adjust the Spark plug

• Check and Adjust the Carburetor Tuning

• Check and Sharpen the cutting Tools

• Start and Check the Noise, Vibration, Loosen / Fasteners etc.

• Product familiarization on Usage

• Routine maintenance and Storage

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

UTILITY 21 L LAWN MOWER

2nd Free Service Coupon ISO 9001-2008

CERTIFIED COMPANY

FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Operations:

• Check and Test the Fuel Mixture.

• Check and Clean the Air Filter

• Check, Clean and Adjust the Spark plug

• Check and Adjust the Carburetor Tuning

• Check and Sharpen the cutting Tools

• Start and Check the Noise, Vibration, Loosen / Fasteners etc.

• Product familiarization on Usage

• Routine maintenance and Storage

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

UTILITY 21 L LAWN MOWER

3rd Free Service Coupon ISO 9001-2008

CERTIFIED COMPANY

FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)

Model

PDI Date

Dealer’s Ofﬁce Seal & Signature

Service No.

Purchase bill no. Date

Serial Number

Operations:

• Check and Test the Fuel Mixture.

• Check and Clean the Air Filter

• Check, Clean and Adjust the Spark plug

• Check and Adjust the Carburetor Tuning

• Check and Sharpen the cutting Tools

• Start and Check the Noise, Vibration, Loosen / Fasteners etc.

• Product familiarization on Usage

• Routine maintenance and Storage

Customer Signature.........................................

Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.

WARRANTY AND FREE SERVICE COUPON

UTILITY 21 L LAWN MOWER

1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED

WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective

material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under

warranty will be accepted on submission of Warranty Card duly ﬁlled and stamped by authorized dealer together with the original purchase

document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.

WARRANTY null & void if

(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any

ammable materials, (v) Non-usage of lter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure

washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized

service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,

faulty electrical xtures & uctuations in power supply.

4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.

5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.

6. Loss of any nature due to operation or non-operation is not covered under warranty.

7. All free service are at Dealer’s service point only.

8. Warranty ceases if service is not done periodically.

9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.

10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.

11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is nal in all respects.

12. All disputes are subject to Bangalore Courts Jurisdiction