Grillo DX175 User guide

QUAD GRILLO
DX175
EDIZIONE 2004
USE AND MAINTENANCE

1
CONTENTS
Introduction ……………………………………………………………………….. II
Maintenance coupons ………...………………………………………………… III
Drive instructions ……………………………..…………………………………. XIII
Use and maintenance manual …………………………………………………. 1
Location of the “warning and specification labels …………...……………. 2
Security information ………………………..……………………………………. 4
Description and machine identification ………………………………………. 5
Progressive identification numbers… ………………………………………… 6
Control functions………………………………………………………………….. 7
Pre-operation check ……………………………………………………………… 14
Operation ………….……………………………………………………………….. 19
Technical characteristics ………………………………………………………... 30
Maintenance works list …………………………………………………………… 36
Suggested oil ………………………………………………………………………. 37

2
INTRODUCTION
Thanks for having choose QUAD GRILLO DX 175
This use manual has been prepared in details to show you the working and the necessary operations
for a safe use of the vehicle.
IT’S NECESSARY TO READ IT CAREFULLY, BEFORE USING THE VEHICLE.
Grillo S.p.A. do not assume any responsibility for possible undergone damages, or for damages
caused by the non-observance of this information.
CAUTION
IT’S COMPULSORY THE HELMET USE
NEVER operate this ATV if you are under age 18.
“The warranty recognition is subordinated to the regular execution of the operations, prevented
by the following maintenance coupons, against payment, and by the relative coupon dispatch
to Grillo S.p.A.“

3
1° SCHEDULED SERVICE COUPON
within the first 500 km or at least within 6 months
 Replace engine oil
 Replace transmission oil
 Clean fuel filter
 Check valves clearance
 Check battery
 Check bolts and nuts
 Check brakes
 Check engine fuel
 Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
1° SCHEDULED SERVICE COUPON
within the first 500 km or at least within 6 months
 Replace the engine oil
 Replace the transmission oil
 Check the fuel filter
 Check the valves clearance
 Check the battery
 Check bolts and nuts
 Check the brakes
 Check engine fuel
 Check and lubrication primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.

4
1° SCHEDULED SERVICE COUPON
After-Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. [phone]
1° SCHEDULED SERVICE COUPON
After-Sales & Service Centre stamp

5
2° SCHEDULED SERVICE COUPON
within the first 1.500 km
 Replace engine oil
 Clean fuel filter
 Check valves play
 Check advance ignition
 Check battery
 Check bolts and nuts
 Check brakes
 Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
2° SCHEDULED SERVICE COUPON
within the first 1.500 km
 Replace engine oil
 Clean fuel filter
 Check valves play
 Check ignition advance
 Check battery
 Check bolts and nuts
 Check brakes
 Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The waranty do not
cover possible
damages due to a
lack of engine oil..
CAUTION:
The waranty do not
cover possible
damages due to a
lack of engine oil..

6
2° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. [phone]
2° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp

7
3° SCHEDULED SERVICE COUPON
within the first 2.500
 Replace engine oil
 Replace transmission oil
 Replace petrol filter
 Replace fuel filter
 Clean spark plugs
 Check battery
 Check transmission belt
 Check clutch
 Check brakes
 Check bolts and nuts
 Check engine fuel
 Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
3° SCHEDULED SERVICE COUPON
within the first 2.500
 Replace engine oil
 Replace transmission oil
 Replace petrol filter
 Replace fuel filter
 Clean spark plugs
 Check battery
 Check transmission belt
 Check clutch
 Check brakes
 Check bolts and nuts
 Check engine fuel
 Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.

8
3° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. [phone]
3° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp

9
4° SCHEDULED SERVICE COUPON
within the first 3.500
 Replace engine oil
 Replace spark plugs
 Check valves play
 Check advance ignition
 Check bolts and nuts
 Check brakes
 Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
4° SCHEDULED SERVICE COUPON
within the first 3.500
 Replace engine oil
 Replace spark plugs
 Check valves play
 Check advance ignition
 Check bolts and nuts
 Check brakes
 Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not cover
the possible damages due
to a lack of engine oil.
CAUTION:
The warranty do not cover
the possible damages due
to a lack of engine oil.