Grunbeck thermaliQ User manual

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Heating water treatment |
thermaliQ filling pump
Operation manual

General Contact
Germany
International Sales
[phone]
Service
[phone]
[email protected]
Availability
Monday to Thursday
7:00 am - 6:00 pm
Friday
7:00 am - 4:00 pm
We reserve the right to technical modifications.
© by Grünbeck Wasseraufbereitung GmbH
Original operation manual
Edition: August 2021
Order no.: TD5-GZ000_en_025

Table of contents
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Table of contents
Table of contents...................................... 3
1Introduction ..................................... 4
1.1 Validity of the manual ...................... 4
1.2 Other applicable documents ............ 4
1.3 Product identification ....................... 5
1.4 Symbols used .................................. 6
1.5 Depiction of warnings ...................... 6
1.6 Demands on personnel.................... 7
2Safety ............................................. 10
2.1 Safety measures............................ 10
3Product description ...................... 12
3.1 Intended use.................................. 12
3.2 Product components...................... 13
3.3 Functional description.................... 14
3.4 Accessories ................................... 14
4Transport and storage.................. 15
4.1 Transport ....................................... 15
4.2 Storage .......................................... 15
5Installation ..................................... 16
5.1 Requirements for the installation
site ................................................. 17
5.2 Checking the scope of supply........ 17
5.3 Water installation ........................... 18
6Start-up/Commissioning .............. 20
7Operation/handling....................... 21
7.1 Replacing the canister ................... 21
8Maintenance and repair................ 22
8.1 Cleaning ........................................ 22
8.2 Intervals ......................................... 24
8.3 Inspection ...................................... 24
8.4 Maintenance .................................. 25
8.5 Spare parts .................................... 26
8.6 Wearing parts ................................ 26
9Troubleshooting............................ 27
10 Decommissioning......................... 28
10.1 Restart ........................................... 28
11 Disposal......................................... 29
12 Technical specifications .............. 30
13 Operation log................................. 32
13.1 Start-up/Commissioning log........... 32
13.2 Maintenance .................................. 33

Introduction
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1 Introduction
This manual is intended for owners/operating companies,
operators/users as well as qualified specialists in the heating sector
and ensures the safe and efficient handling of the product. The
manual is an integral part of the product.
►Carefully read this manual and the included manuals on the
components before you operate your product.
►Obey all safety and handling instructions.
►Keep this manual and all other applicable documents, so that
they are available when needed.
1.1 Validity of the manual
●thermaliQ filling pump
1.2 Other applicable documents
●Material safety data sheets
•Dosing solution for heating protection thermaliQ safe
•Cleaning agent for heating systems thermaliQ

Introduction
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1.3 Product identification
You can identify your product based on the product designation and
the order no. indicated on the type plate.
►Check whether the products indicated in chapter 1.1
correspond to your product.
The type plate is located on the thermaliQ filling pump.
Designation
1
Obey the operation manual
2
Disposal information
3
CE mark
4
Connection
5
Operating temperature
6
Ambient temperature
7
Power supply
Designation
8
Protection
9
Product designation
10
Data matrix code
11
Serial no.
12
Order no.
13
QR code

Introduction
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1.4 Symbols used
Symbol
Meaning
Danger and risk
Important information or requirement
Useful information or tip
Written documentation required
Reference to further documents
Work that must be carried out by qualified specialists only
Work that must be carried out by qualified electricians only
Work that must be carried out by technical service personnel only
1.5 Depiction of warnings
This manual contains information and instructions that you must
obey for your personal safety. The information and instructions are
highlighted by a warning symbol and are structured as shown below:
1.1.1.1
1.1.1.2 SIGNAL WORD
1.1.1.3 Type and source of hazard
1.1.1.4
●Possible consequences
►Preventive measures

Introduction
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The following signal words are defined subject to the degree of
danger and might be used in the present document:
Warning symbol and
signal word
Consequences if the information/
instructions are ignored
DANGER
Personal
injury
Death or serious injuries
WARNING
Possible death or serious injuries
CAUTION
Possible moderate or minor injuries
NOTE
Damage to
property
Possible damage to components, the
product and/or its functions, or an
object in its vicinity
1.6 Demands on personnel
During the individual life cycle phases of the product, different
people carry out work on the product. This work requires different
qualifications.
1.6.1 Qualification of personnel
Personnel
Requirements
Operator/user
•No special expertise required
•Knowledge of the tasks assigned
•Knowledge of possible dangers in case of incorrect
behaviour
•Knowledge of the required protective equipment and
protective measures
•Knowledge of residual risks
Owner/operating
company
•Product-specific expertise
•Knowledge of statutory regulations on work safety
and accident prevention

Introduction
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Personnel
Requirements
Qualified specialist
•Electrical engineering
•Sanitary engineering
(HVAC and plumbing)
•Transport
•Professional training
•Knowledge of relevant standards and regulations
•Knowledge of detection and prevention of potential
hazards
•Knowledge of statutory regulations on accident
prevention
Technical service
(Grünbeck's technical
service/authorised
service company)
•Extended product-specific expertise
•Trained by Grünbeck
1.6.2 Authorisations of personnel
The table below describes which tasks may be carried out by whom.
Operator/us
er
Owner/operati
ng company
Qualifie
d
speciali
st
Technic
al
service
Transport and
storage
X
X
X
Installation and
mounting
X
X
Start-
up/Commissioning
X
X
Operation and
handling
X
X
X
X
Cleaning
X
X
X
X
Inspection
X
X
X
X
Maintenance
X
X
Troubleshooting
X
X
Repair
X
Decommissioning
and
restart/recommissioni
ng
X
X
X
Dismantling and
disposal
X
X
X

Introduction
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1.6.3 Personal protective equipment
►As an owner/operating company, make sure that the required
personal protective equipment is available.
The components below fall under the heading of personal protective
equipment (PPE):
Protective gloves
Protective goggles

Safety
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2 Safety
2.1 Safety measures
●Only operate your product if all components are installed
properly.
●Obey the local regulations on drinking water protection,
accident prevention and occupational safety.
●Do not make any changes, alterations or extensions on your
product.
●Only use genuine spare parts for maintenance or repair.
●Risk of slipping due to escaping water.
●Risk of tripping due to delivery hose and mains cable on the
floor. Lay the delivery hose and the mains cable away from
traffic routes.
●Keep the premises locked against unauthorised access to
protect imperilled or untrained persons from residual risks.
●Make sure that the product with the canister is set up in a way
that it cannot tip over and that the stability of the product with
the canister is guaranteed at all times.

Safety
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2.1.1 Pressure-related hazards
●Components can be under pressure. There is a risk of injuries
and damage to property due to escaping water and
unexpected movement of components.
●Before starting repair and maintenance work, make sure that
all affected components are depressurised.
2.1.2 Electrical hazards
●There is an immediate danger of fatal injury from electric
shock when touching live parts. Damage to the insulation or
individual components can be life-threatening.
●Only have qualified electricians carry out electrical work on
the product.
●In case of damage to live components, switch off the voltage
supply immediately and arrange for repair.
●Keep moisture away from live parts. Moisture can cause
short-circuits.
2.1.3 Persons in need of protection
●This product is not designed to be used by persons
(including children) with reduced capabilities, lack of
experience or lack of knowledge.
●Cleaning and maintenance must not be carried out by
children.
●Children must not play with the product.

Product description
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3 Product description
3.1 Intended use
●The thermaliQ filling pump is designed exclusively for use in
industrial and commercial applications.
●The thermaliQ filling pump is designed to inject the dosing
solution for heating protection thermaliQ safe and cleaning
agent for heating systems thermaliQ clean into a heating
circuit.
3.1.1 Foreseeable misuse
●The thermaliQ filling pump is not to be used to deliver
combustible and acid liquids.

Product description
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3.2 Product components
Designation
Function
1
Mains plug
with mains cable for 130 V Schuko socket
2
Delivery hose
For dosing solution
3
Vent valve
for suction process and pressure relief
4
KFE boiler fill and drain
fitting
with non-return valve and flat seal
5
Switch
To switch the filling pump on an off
6
Filling pump
7
Closing cap
in size no. 51 for 5 l and 10 l canisters
8
PVC suction hose
with dirt strainer

Product description
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3.3 Functional description
The thermaliQ filling pump can directly be screwed onto the
canisters containing 5 or 10 litres. The connection to the heating
system is made by means of a KFE boiler fill and drain fitting.
After plugging in the mains plug, the filling pump is ready for
operation. The filling pump is switched on and off by means of a
switch at the pump’s top surface.
3.4 Accessories
Your product can be retrofitted with accessories. Please contact
your local Grünbeck representative or Grünbeck’s headquarters in
Hoechstaedt/Germany for details.
Illustration
Product
Order no.
thermaliQ safe
Dosing solution for heating protection 1 l
170 076
5 l
170 077
10 l
170 078
thermaliQ clean
Cleaning agent for heating systems 1 l
170 057
5 l
170 058
10 l
170 059
thermaliQ safe test kit
170 504
To determin the concentration of the inhibitor

Transport and storage
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4 Transport and storage
4.1 Transport
►Transport the product in the transport case only.
►Keep all the components inside the transport case when
they are not in use.
4.2 Storage
►Protect the product from the impacts below when storing it:
•Dampness, moisture
•Environmental impacts such as wind, rain, snow, etc.
•Frost, direct sunlight, severe heat exposure
•Chemicals, dyes, solvents and their vapours

Installation
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5 Installation
The installation of the product must be carried out by a qualified
specialist only.
Installation example
Designation
1
Drinking water filter, e.g.
pureliQ
2
Euro system separator
according to DIN EN 1717 or
filling section thermaliQ:FB13i
3
Filling adapter
4
Mixed bed cartridge
desaliQ:MB9
Designation
5
desaliQ basic filling module
6
thermaliQ safe or thermaliQ
clean
7
KFEboiler fill and drain shut-off
valve

Installation
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5.1 Requirements for the installation site
●The installation site must be frost-proof and ensure the
system's protection from direct sunlight, chemicals, dyes,
solvents and their vapours, etc.
●The installation site must have a floor drain.
●For the electrical connection, a Schuko socket is required.
5.2 Checking the scope of supply
Designation
1
Transport case
2
Closing cap no. 51
3
Filling pump with PVC suction
hose and dirt strainer
Designation
4
KFE boiler fill and drain fitting
with delivery hose
5
Closing lid no. 61
6
Operation manual
►Check the scope of supply for completeness and damage.

Installation
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5.3 Water installation
Depending on the canister size of 5 l, 10 l or 20 l, two different
closing caps are used.
►Change the closing cap on the filling pump, if required.
Designation
1
Closing cap no. 61 (for 20 l
canisters)
Designation
2
Closing cap no. 51 (for 5 l and
10 l canisters)
1. Open the canister.
2. Insert the suction hose with dirt strainer into the opening of
the canister.
3. Screw the closing cap of the filling pump onto the canister.

Installation
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4. Connect the KFE boiler fill and drain fitting to the KFE boiler
fill and drain shut-off valve of the heating system.
5. Connect the delivery hose to the coupling of the KFE boiler fill
and drain fitting –firmly insert it.
►Check that all connections are firmly connected.

Start-up/Commissioning
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6 Start-up/Commissioning
The loud noise during the initial start-up respectively after replacing
the canister only continues until the pump system has filled up with
liquid.
The vent valve must be open during the suction process. If the vent
valve is closed, the filling pump cannot draw any liquid.
1. Plug the mains plug into a socket.
2. Switch on the thermaliQ filling pump by means of the switch
while the KFE boiler fill and drain shut-off valve is closed.
3. Open the vent valve on the KFE boiler fill and drain fitting.
» The delivery hose is deaerated.
a Close the vent valve after the venting process has been
fully completed.
4. Open the KFE boiler fill and drain shut-off valve.