Hags-SMP Zingo X-0900 User manual

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WRITTEN PERMISSION OF HAGS-SMP
E: [email protected]k - W: smp.co.uk - T: [phone]
INSTALLATION INSTRUCTIONS
LITTLE ZINGO SLIDE
X-0900

ZINGO X-0900
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ZINGO X-0900
Page 3
X-0900 2.75 x 1.18 x 1.69 130 0.28 7.50 x 6.50 1.0m T= 4h
x 2= T
2283
783 703
608 481
134
442
197 703
204
298
513
663
757 1898
1500R
1000R
1000R
1500R
1602R
1500R
1602R
1602R
1500R
1602R
1605R
405
2295
5748
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Page 4
X-0900
REF L x W x D (m)
‘A’ m 0.40 x 0.40 x 0.95
‘B’ m 0.30 x 0.30 x 0.70
‘C’ m 0.30 x 0.30 x 0.65
‘D’ m 0.52 x 0.435 x 0.70
300
900
0.0
400 x 400
950
101/144
A
264
655
520
250
589 1713
250
435 141
690
B
B
D
C
595
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ITEM REF X-0900 kg
1 55202001 1 21.00
2 55201001 1 18.00
3 55041190 1 12.00
4 55040911 1 10.00
5 45030900 1 21.00
6 70032701 14.50
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ITEM REF X-0900 kg
7 55203001 11.50
8 55205001 1 PR 16.00
9 55090020 28.00
10 55204001 13.00
11 55030799 40.20
12 55030399 20.10
13 55030499 20.10
14 10121040 14 0.037
15 10121035 24 0.032
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ITEM REF X-0900 kg
16 10121020 2 0.020
17 10120625 2 0.011
18 10120610 4 0.005
19 10251016 2 0.020
20 10291000 40 0.002
21 10309999 2 0.011
22 10301200 2 0.002
23 10931000 2 0.020
24 10260600 4 0.002
25 14104285 2 0.003
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ITEM REF X-0900 kg
26 14104942 20.001
27 14104750 40.005
28 14104749 40.007
29 19055030 20.001
30 10121000 1-
31 10120600 1-
32 10120500 1-
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1
1161
1737
1440.5
17 26
11
28
11
28
STEP 1
29
20 Nm
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STEP 2
2
1
20
15
STEP 3
275
880
555
3
4
25 1327
12
0.0
20Nm
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Page 11
3
4
75°
744
758
STEP 4
STEP 5
6
< 200mm
> 25mm
0.0
5
21
19
18
24
0.0
1.5o
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10
15
20
STEP 7
20
9
15
STEP 8
STEP 6
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14
20
8
STEP 9
STEP 10
23
16
14
20
7
22
20
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Appendix A Page 15
Appendix A:
WET POUR AREA
555
600
C/L ZINGO SLIDE COLUMN (ITEM 1)
555
2086
1020
1050
1783
1977 634 600
586
1123
586
634
1050
1782
1414 1020
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Appendix A Page 16
LOOSE FILL AREA
2425
C/L ZINGO SLIDE COLUMN (ITEM 1)
10001029
2313
1745 1135
1850
2313
602 1150 753
1029
965
602753
602
1360
1360
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Appendix A Page 17
1 SAFE WORKING PRACTISE
A full risk assessment should be carried out prior to commencing the installation, which will be specific to the site
selected. The major risks associated with purely the assembly of this product are highlighted below, which can form
part of this overall assessment.
1.1 RISKS:
i) Large parts which could be difficult to lift or handle.
ii) Structure unstable until concrete footings have fully cured.
iii) Parts at height that may require working overhead.
1.2 CONTROL MEASURES:
i) Warn the public of the risk of injury, by placing signs and fencing the surrounding area, before commencing
installation.
ii) All staff working on installation to wear suitable PPE including Toe Protective Shoes, Hard hat and Gloves.
iii) Any staff or other persons on site, not working directly on the installation, to be kept away from the installation.
iv) Ensure adequate personal and equipment are on site to handle and support the structure whilst it is being
assembled.
2 SPECIFICATIONS
SMP Playgrounds Ltd recommends an effective Impact Absorbing Surface tested to EN1177 & BS7188 beneath this
play equipment. Refer to manufacturers instructions for details of installation. The surface should have a Critical Fall
Height greater than the Maximum Free Fall Height of the equipment.
Constructional Space is the approximate working area required to lay out and assemble the equipment.
For the safe operation of this equipment it must be installed on horizontal ground with the required minimum space.
The concrete foundations indicated are for average ground. Care should be taken concerning abnormal conditions.
If a loose fill surface is selected for this item it will require a very high level of maintenance to ensure a sufficient
thickness is in place at all times to provide ‘critical fall height’ protection.
3PREPARATION
All equipment assembly and fixing must conform to EN1176.
Tools / ancillary equipment:10m tape measure, Spirit level, Torx tools (Supplied with unit), Adjustable set square,
3/16” Allen key, Torque wrench
3.1 ESTABLISH ORIENTATION
i) See Specifications for equipments ‘Minimum space’.
ii) Measure out the site to ensure the space required fits into the allotted area, it is horizontal and free from trip
points or other obstructions.
iii) Ensure the equipment is to be provided with an effective Impact Absorbing Surface which has a tested critical
fall height rating greater than the maximum Free Fall Height of the equipment.
3.2 MARK OUT HOLES
Consult SMP layout drawing for structure position on site.
See page 4 for concrete foundation size.
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Appendix A Page 18
NOTE: This is a minimum guide only.
3.3 ESTABLISH DATUM LEVEL
i) If a rubber tiled Impact Absorbing surface is to be laid, see separate instructions (base may incorporate up to
2% falls etc).
ii) If equipment is to sit in loose fill or wet pour rubber surfaces allowances will need to be made for its
recommended thickness. Generally it is recommended that loose fill surfaces are installed to a minimum
depth of 300mm, however, with certain loose fill materials a greater depth may be required. This will need to
be determined by allowing 100mm for the dispersal in addition to the thickness required for the particular Free
Fall Height. The foundation illustrated will allow for a thickness up to 300mm.
PRE-INSTALLATION INSPECTION
Inspect all parts for damage (that may have occurred during transportation & storage). Finish Coatings, if found to be
damaged these should be made good before erection (Refer to maintenance instructions). Any damaged or missing
parts must be replaced.
4INSTALLATION
1) Refer to site layout for position and orientation of product, then mark the outline of the position of the footings
with e.g. spray or chalk. Excavate the holes.
2) Assemble to Zingo Slide Column (item 1), 2 off Clamp Rings (half) (item 11) at the pre-inserted hole position
for the 300 & 600 Deck Clamp Height. STEP 1.
i) Position Clamp Ring (half) (item 11) on to leg with fixing hole aligned with appropriate M6 insert.
ii) Place 1/4” Screw Insulator (item 26) into hole and then screw the Resistorx bolt M6 x 25 (item 17) into M6
insert to retain and locate the Clamp Ring (half). (Do not over tighten).
i) Position the other Clamp Ring (half) (item 11) and assemble to leg using 2 off 1/4” x 1-1/4” BHCS fixings
(item 28). Fully tighten bolts to a maximum torque setting of 20Nm.
ii) Into unsued fixing hole insert white plastic plug (item 29).
3) Attach Deck Frame (item 2) to the flange of the Zingo Slide Column (item 1) using 6 off M10 x 35 Resistorx
bolts (item 15) with M10 Washers (item 20). Fully tighten bolts to a torque setting of 20-25Nm. STEP 2.
4) Assemble Platform Mounting Frame - Low (item 4) and Platform Mounting Frame - High (item 3) to Clamp
Rings (half) (item 11) at 300 Deck Clamp Height and 600 Deck Clamp Height radially positioned as shown.
Each frame is held between a Bar Socket Top (item 13) and a Bar Socket Bottom (item 12) using BHCS
Fixings (item 27). STEP 3
i) Align the tapped hole in the Bar Socket Top with the hole in the top of the unit fixing rail and secure the
sockets together using the 1/4” x 5/8” BHCS fixings (item 27).
ii) Tighten the BHCS fixings up equally to ensure that the Top & Bottom Bar Sockets pull up square and grip
the unit fixing rail evenly.
iii) When the unit fixing rail is in the correct position with the legs square and plumb tighten fastenings to a
maximum torque setting of 20Nm.
iv) Once clamp is fully tightened lock each Bar Socket Top to unit fixing rail by screwing into the tapped hole
a 3/8” x 3/8” Set Screw (item 25) for Bar Socket Top (item 13). .
v) Shim under legs of frames ensuring that they are plumb and square and orientated correctly with the
welded F.S.L. mark at the correct level.
5) Assemble Slide Foot 750 (item 6) to underside of Slide (item 5) and secure using 2 off M10 x 16 Hex. Bolt
(item 19) and Heavy Duty Washers (item 21). STEP 5.
6) Offer Slide (item 5) up to Deck Frame (item 2) ensuring the top of the slide rests on the cross member. The
walls of the slide must be positioned outside of the gussets on the entry frame. Secure the slide to the gussets
using 2 off M6 x 10 Resistorx bolts (item 18) and M6 Nyloc nuts (item 24). The Resistorx bolts heads must be
on the inside of the slide. STEP 5.
7) Shim under the slide legs to set the slide plumb and square adjust the slide exit to the required height.
NOTE: The slide runout should taper towards the ground at a angle of 1.5° max. to allow a watershed.
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Appendix A Page 19
NOTE: It is very important to check the slide run out section does not hold water after installation. It is
recommended that an actual test be carried out, on site, prior to concreting the slide into its final position.
Should any deformation to the run out section have occurred during transportation and storage this must be
corrected prior to final installation.
NOTE: Check that the completed structure has been positioned in the correct place, that it is plumb and
square and all the fasteners are fully tightened to the correct torque settings. Also ensure that the
structure is propped safely so that it may be left for the concrete foundations to cure.
8) Fill the holes with concrete to the required level, taking into account any Impact Absorbing Surfacing
requirements. Ensure that a full volume of concrete is used. The top of the concrete should gradually (1:100)
slope down & outwards locally from the equipment upstand to the required level to form a watershed. STEP 6
Concrete mix is recommended at:
1 part cement;
2 parts sand;
4 parts aggregate;
by volume with 20mm aggregate
(20 N/mm2min. compressive strength)
9) Keep installation off limits to the public until the concrete has completely cured. (Recommended initial curing
time is 48 hours).
10) Position Deck Poly (item 10) onto Deck frame as shown and secure using off M10 x 35 Resistorx bolts (item
15) and M10 Washer (item 20) in positions shown. STEP 7
i) Ensure that flat end in the deck for the mounting of the slide is positioned at the correct orientation.
11) Assemble Platforms (item 9) to Platform Mounting Frames using 6 off M10 x 35 Resistorx bolts (item 15) and
M10 washers (item 20). STEP 8
12) Assemble the Slide Poly pair (item 8) to the Deck Frame (item 2) using 12 off M10 x 40 Resistorx bolts (item
14) with M10 Washers on each panel. STEP 9
NOTE: Ensure that panels are mounted with the graphics facing in the correct direction.
13) Attach Tie Bar (item 7) to the pair of Slide Poly Panels (item 8) in position as shown using 2 off M10 x 40
Resistorx bolts (item 14) and M10 Washers (item 20). STEP 10
14) Place 2 off M10 Tee Nut (item 23) with M12 Shockproof washer (item 22) into hole on the outer side of Slide
Poly (item 8). Secure from the inner side of the Slide Poly (item 8) using 2 off M10 x 20 Resistorx bolts (item
16) and M10 Washers (item 20). STEP 10
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Appendix A Page 20
5 POST INSTALLATION INSPECTION
CHECK TICK 
1All fixings are tightened to there appropriate torque settings and have no protruding sharp
edges. 
2Paint work and polyethylene panels are not damaged. (Any making good should be carried
out using the procedure in the Inspection and Maintenance instructions). 
3Concrete foundations are secure. 
4Concrete has a water shed away from legs. 
5Adequate provision of impact absorbing surfacing and no trip points within the minimum
space. 
6Ensure all unused fixing holes in clamps have the correct plastic plug fitted. 
7Site is clear of all tools and rubbish. 
8Remove any warning signs. 
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