Hammerhead 2013 R 150 User manual

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POLARIS® and HAMMERHEAD® are trademarks of POLARIS Industries Inc.
Copyright 2016 POLARIS Industries Inc. All information contained within this
publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in
this publication. Depictions and/or procedures in this publication are intended for
reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole
or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
Printed in U.S.A.
2017 R150 Owner’s Manual
P/N 9927515

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TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . 20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Emission Control Systems . . . . . . . . . . . . . . . 40
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 79
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 83
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 96
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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INTRODUCTION
The R150 is an off-road vehicle. Familiarize yourself with all laws and
regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.

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INTRODUCTION
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your HAMMERHEAD vehicle is not a toy
and can be hazardous to operate. This vehicle handles differently than cars,
trucks or other off-road vehicles. A collision or rollover can occur quickly, even
during routine maneuvers like turning, or driving on hills or over obstacles, if you
fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with the
vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and
have a valid driver’s license to operate this vehicle.
•No person under the age of 12 may ride as a passenger in this vehicle. All
riders must be able to sit with backs against the seat and both hands on the
steering wheel (if driving) or on a passenger hand hold.
• Always keep hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
•Do not operate this vehicle at night or during periods of limited visability.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
•Complete the New Operator Driving Procedures outlined on pages 32-33.
Never allow a guest to operate this vehicle until the guest has watched the
instructional video and has completed the New Operator Driving Procedures.
WARNING

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INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number ____________________________________________________________
Engine Serial Number
(On Engine Case and Air Filter)
Vehicle Identification Number
(On Frame Behind Driver Seat)
Manufacturing Data Label
(On Driver Side Floorboard)

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SAFETY
Equipment Modifications
Your HAMMERHEAD vehicle is designed to provide safe operation when used
as directed.
WARNING! Modifying this vehicle in any way can change the top speed,
stability and handling performance of this vehicle. Modifications that increase
speed, decrease stability or change performance may present a greater risk to
inexperienced or younger operators and could result in loss of control and
serious injury or death. Use only HAMMERHEAD-approved accessories to
modify this vehicle. Review all vehicle changes prior to operating.
The HAMMERHEAD limited warranty on your HAMMERHEAD vehicle will be
terminated if any non-HAMMERHEAD-approved equipment and/or
modifications have been added to the vehicle that increase speed or power.

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SAFETY
Safe Riding Gear
The driver and passenger must wear helmet, eye protection, gloves,
long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all
times. Protective gear reduces the chance of injury.
Eye Protection
Gloves
Over-the-Ankle
Boots
Long Pants
Long
Sleeves
Helmet

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SAFETY
Safe Riding Gear
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding this
HAMMERHEAD vehicle, always wear a helmet that meets or exceeds
established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection.
Whenever riding this HAMMERHEAD vehicle, always wear
shatterproof goggles or use a shatterproof helmet face shield.
HAMMERHEAD recommends wearing approved Personal Protective
Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
Make sure protective eye wear is kept clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and
other elements.
Boots
Wear sturdy over-the-ankle boots for support and protection. Never ride
a HAMMERHEAD vehicle with bare feet or sandals.
Clothing
Wear long sleeves and long pants to protect arms and legs.
Rider Comfort
Under certain operating conditions, heat generated by the engine and
exhaust system can elevate temperatures in the driver and passenger cab
area. The condition occurs most frequently when a vehicle is being
operated in high ambient temperatures at low speeds and/or high load
conditions for an extended period of time. The use of certain
windshield, roof and/or cab systems may contribute to this condition by
restricting airflow. Any discomfort due to heat buildup in this area can
be minimized by wearing proper riding apparel and by varying speeds to
increase airflow.
E
4
051039
0006.31

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SAFETY
Safety Warnings
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual.
Be sure to read all of the following warnings about driving hazards and how to
avoid them. The hazards outlined in this section of this owner’s manual MUST
be avoided at all times. See the OPERATION section of this owner’s manual for
proper operating procedures.
Operating Without Instruction
Operating this vehicle without proper
instruction increases the risk of an accident.
The operator must understand how to operate
the vehicle properly in different situations and
on different types of terrain. Complete the New
Operator Driving Procedures outlined on
pages 32-33.
All operators must read and understand this
owner’s manual and all warning and
instruction labels before operating the vehicle.
Never allow a guest to operate this vehicle
until the guest has read this manual and all
product labels and has completed the New
Operator Driving Procedures outlined on
pages 32-33.
Operator Restrictions/Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16
years of age or anyone without a valid driver’s
license.
Never operate with a passenger under the age
of 12. All riders must be able to sit with backs
against the seat, both feet flat on the floor and
both hands on the steering wheel (if driving) or
on a passenger hand hold.
WARNING

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SAFETY
Safety Warnings
Rider Height
Some riders may be too tall to ride safely in
this vehicle. Do not operate or ride in this
vehicle if the clearance between the top of
your helmet and the brush bars is less than 2
inches (5 cm).
Seat Belts
Riding in this vehicle without wearing the seat
belt increases the risk of serious injury in the
event of rollover, loss of control, other accident
or sudden stop. Seat belts may reduce the
severity of injury in these circumstances.
Riders must wear seat belts at all times.
Always make sure the seat belts are secured
for both the operator and passenger before
riding.
Using Alcohol or Drugs
Riding in this vehicle after consuming alcohol
or drugs could adversely affect operator
judgment, reaction time, balance and
perception.
Never consume alcohol or drugs before or
while operating or riding in this vehicle.
Failure to Inspect Before
Operating
Failure to inspect and verify that the vehicle is
in safe operating condition before operating
increases the risk of an accident.
Always inspect the vehicle before each use to
make sure it's in safe operating condition. See
page 28.
Always follow the inspection and maintenance
procedures and schedules described in this
owner’s manual. See page 41.
Minimum
2 in (5 cm)

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SAFETY
Safety Warnings
Protective Apparel
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of serious injury in the event
of an accident.
Operator and passenger must always wear an
approved helmet that fits properly and eye
protection (goggles or face shield).
Carrying a Passenger
Never carry a passenger until you have
operated this vehicle for at least four hours
and have completed the New Operator Driving
Procedures outlined on pages 32-33.
Carrying Multiple Passengers
A passenger must always be seated in a passenger seat with seat belt secured.
Carrying more than one passenger in this vehicle can affect the operator’s ability
to steer and operate the controls, which increases the risk of loss of control and
accident or rollover. Never carry more than one passenger in this vehicle.
Operating on Pavement
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement.
Operating on Public Roads
Operating this vehicle on public streets, roads
or highways could result in a collision with
another vehicle. Never operate this vehicle on
any public street, road or highway, including
dirt and gravel roads (unless designated for
off-highway use).

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SAFETY
Safety Warnings
Operating at Excessive Speeds
Operating this vehicle at excessive speeds
increases the operator's risk of losing control.
Always operate at a speed that's appropriate
for the terrain, the visibility and operating
conditions, your skills and experience and
your passengers’ skills and experience.
Turning Improperly
Turning improperly could cause loss of
traction, loss of control, accident or rollover.
Always follow proper procedures for turning
as described in this owner’s manual.
Never turn abruptly or at sharp angles. Never
turn at high speeds. Practice turning at slow
speeds before attempting to turn at faster
speeds.
Jumps and Stunts
Exhibition driving increases the risk of an
accident or rollover. DO NOT do power slides,
“donuts”, jumps or other driving stunts. Avoid
exhibition driving.
Crossing Hillsides
Driving on a sidehill is not recommended.
Improper procedure could cause loss of
control or rollover. Avoid crossing the side of
any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always
follow proper procedures as described in this
owner’s manual. See page 37.
Physical Control of the Vehicle
Removing hands from the steering wheel or hand holds or removing feet from
the floor while riding increases the risk of loss of control and accident or rollover.
The operator should always keep both hands on the steering wheel during
operation. A passenger should always be seated in the passenger seat with
both feet on the floor and with both hands securely grasping the hand holds.
Always keep hands and feet inside the vehicle at all times.

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SAFETY
Safety Warnings
Driving Downhill Improperly
Driving down a hill improperly could cause loss
of control or rollover. Always follow proper
procedures for driving down a hill as described
in this owner’s manual. See page 37.
Improper Hill Climbing
Improper hill climbing could cause loss of
control or rollover. Use extreme caution when
operating on hills. Always follow proper
procedures for hill climbing as described in this
owner’s manual. See page 36. Never operate
the vehicle on hills steeper than 15 degrees.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a
hill could cause a rollover. Maintain a steady
speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is
fully stopped. Place the transmission in
reverse and slowly allow the vehicle to roll
straight downhill while applying light brake
pressure to control speed.

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SAFETY
Safety Warnings
Operating in Unfamiliar Terrain
Failure to use extra caution when operating
on unfamiliar terrain could result in an
accident or rollover.
Unfamiliar terrain may contain hidden rocks,
bumps, or holes that could cause loss of
control or rollover.
Travel slowly and use extra caution when
operating on unfamiliar terrain. Always be
alert to changing terrain conditions.
Operating on Sand or Slippery
Terrain
Operating on sand or on excessively rough,
slippery or loose terrain could cause loss of
traction, loss of control, accident or rollover.
Always use extra caution when operating on
sand or on rough, slippery or loose terrain. Do
not operate on excessively rough, slippery or
loose terrain.
Operating Improperly in
Reverse
Improperly operating in reverse could result in
a collision with an obstacle or person. Always
follow proper operating procedures as
outlined in this manual. See page 40.
Before shifting into reverse gear, always
check for obstacles or people behind the
vehicle. When it's safe to proceed, back
slowly.
Overloading the Vehicle
Overloading the vehicle or carrying/towing
loads may cause changes in stability and
handling, which could cause loss of control or
an accident.
• Never tow objects or carry loads over the
maximum cargo limit.
• Never exceed the maximum weight capacity
for this vehicle. See page 19.

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SAFETY
Safety Warnings
Operating Over Obstacles
Improperly operating over obstacles could
cause loss of control or rollover.
Before operating in a new area, check for
obstacles. Never attempt to operate over
large obstacles such as large rocks or fallen
trees. Always follow the proper procedures
outlined in this manual when operating over
obstacles. See page 39.
Operating Through Water
Operating through deep or fast-flowing
water can cause loss of traction, loss of
control, rollover or accident. Never operate
in fast-flowing water or in water that exceeds
the floor level.
Always follow proper procedures for
operating in water as described in this
owner’s manual. See page 38.
Wet brakes may have reduced stopping
ability. After leaving water, test the brakes.
Apply them lightly several times while
driving slowly. The friction will help dry out
the pads.
Operating on Frozen Bodies of
Water
Operating on frozen bodies of water can
result in the vehicle and/or riders falling
through the ice. Never operate this vehicle
on a frozen body of water.
Improper Tires and
Maintenance
Operating this vehicle with improper tires or
with improper or uneven tire pressure could
cause loss of control, accident or rollover.
Always use the size and type of tires
specified for your vehicle. Always maintain
proper tire pressure as described in this
owner's manual and on safety labels.

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SAFETY
Safety Warnings
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle and steering systems.
Refueling
Gasoline is highly flammable and is explosive under certain conditions. Always
exercise extreme caution whenever handling gasoline.
• Never allow a child to refuel or handle gasoline.
•Always stop the engine when refueling.
•Always refuel outdoors or in a well ventilated area.
• Do not smoke or allow open flames or sparks in or near the refueling area or
where gasoline is stored.
• Never refuel while a person is in the vehicle.
•Do not over fill the tank. Do not fill the tank neck.
•If gasoline spills on your skin or clothing, immediately wash it off with soap and
water and change clothing.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass. Always
inspect the underside of the vehicle and areas near the exhaust system after
driving through tall grass, weeds, brush and other tall ground cover. Promptly
remove any grass or debris clinging to the vehicle.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.

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SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions on each label carefully. If any of the
labels shown in this manual differ from the labels on your vehicle,
always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off,
contact your HAMMERHEAD dealer to purchase a replacement.
Replacement safety labels are provided by HAMMERHEAD at no
charge.
WARNING! This utility vehicle can be hazardous to operate if driven carelessly.
Injuries can result if you do not follow these instructions:
•Read owner’s manual and all labels before you operate this utility vehicle.
• Never operate this utility vehicle without proper instructions. Beginners require
adult supervision.
• Never operate this utility vehicle on public roads. It is intended for off-road use
only.
•Always wear an approved motorcycle helmet, eye protection and protective
clothing.
• Never operate this utility vehicle at excessive speeds. You increase your risk of
losing control if you operate it at speeds too fast for the terrain, visibility condi-
tions or your experience.
• Never attempt wheelies, jumps, or other stunts.
WARNING! No Long Hair
All hair must be tied up and secured at or
above shoulder length. All loose clothing
must be secured. all necklaces and
scarves must be secured.

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SAFETY
Safety Labels and Locations
WARNING! Loss of control, collision, or getting caught in moving parts can
result in serious injuries.
•No operation under age of 16 allowed.
•Wear a D.O.T. approved motorcycle helmet.
•Secure long hair and loose clothing.
•Wear protective eye wear and clothing.
•Keep arms, legs and feet inside the vehicle.
• Do not use alcohol or drugs.
WARNING!
•Moving parts can crush and cut.
•Keep hands clear.
•Do not operate with guards removed.
WARNING! Seat belt must be worn at all
times.
CAUTION! This vehicle manufactured
for off-road use only. Do not operate on
public streets, roads, or highways.
WARNING! No Riding

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FEATURES AND CONTROLS
Component Locations
Parking
Brake
Dump
Bed
Shifter
Lever
Headlights
LCD
Indicator
12V Auxiliary
Plug
Headlights Horn/
Turn Signals
Brush
Guards
ABS
Plastic Top
Key
Ignition