Hammerhead 600-56-0638 User manual
600-56-0638
REV 00 08/14/18 Page 1
HAMMERHEAD 85” ROOF RACK ASSEMBLY
INSTRUCTIONS
ROOF RACK ASSEMBLY INSTRUCTIONS
SAFETY
Know Safety, no injury. Know injury, no safety. Author Unknown
If there are any questions, call 1-855-HHTOUGH
READ ALL SAFETY INSTRUCTIONS BEFORE INSTALLATION
oFOLLOW ALL INSTRUCTIONS FOR PROPER ASSEMBLY
oWEAR APPROPRIATE EYE PROTECTION
oEXERCISE CARE WHEN LIFTING COMPONENTS
oUSE APPROPRIATE TORQUE FOR BOLTS
oBLUE THREAD LOCKING COMPOUND IS RECOMMENDED ON ALL BOLTS
SUGGESTED TORQUE VALUES FOR STEEL GRADE SAE 5 BOLTS
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I. PARTS LIST
REMOVE CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT.
If there are any questions, call 1-855 HHTOUGH or email HHORDERS@hammerheadarmor.com
II. TOOL LIST
1. A Good Friend
2. Basic Tool Kit
3. Torx 40 socket
4. 13mm wrench
5. 7/16 wrench
6. 7/16 socket
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III. ROOF RACK ASSEMBLY
1. Attach the 4 sides together and then to the front and back of the roof rack. There are 3
bolt locations at each joint. (shown) Using the torx 40 socket and the 13mm wrench
install 18 bolts, washers and nuts from hardware kit #112. DO NOT TIGHTEN YET
2. Using the torx 40 socket and the 13mm wrench install the remaining 14 bolts, nuts, and
washers from hardware kit #112 to attach the cross braces on each side. (1 side shown
below) Make sure to have the lip of the cross brace to the back of the roof rack. Square
the roof rack and tighten all bolts.
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3. Use the 7/16 socket and 7/16 wrench and the bolts from hardware kit 57 to install the 4
light brackets on the front and back of the roof rack as shown.
4. Use hardware kit #114 to install to your vehicle as you see fit.
Congratulations! Your Assembly is now complete.
Thank You for your purchase!
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