HANGIL CONTROL HCT-2216 User manual

Remote Controller User's Manual HCT-2216/HCR-2216
REMOTE CONTROLLER
Digital Remote Control System
Digital Remote Control System
USER
’
S MANUAL
USER S MANUAL
HCT-2216 / HCR-2216
HANGIL CONTROL Co.
,
Ltd.
,
Hangil Control Co., Ltd 1 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
TABLE OF CONTENTS
1. INTRODUCTION ---------------------------
-
2
2. FEATURES -------------------------------
-
2
3. CONFIGURATIONS -------------------------
-
3
4 SPECIFICATIONS AND DRAWING
4
4
.
SPECIFICATIONS
AND
DRAWING
--------------
-
4
5. INSTALLATION AND SETUP ------------------
-
6
6. OPERATING PROCESS ----------------------
-
9
7. OPERATING FLOWCHART -------------------
-
10
8. MAINTENANCE ----------------------------
-
11
9. TROUBLESHOOTING GUIDE ------------------ 12
10. CHARGER AND BATTERY ------------------
-
13
Hangil Control Co., Ltd 2 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
1. INTRODUCTION
1 1 Overview
1
-
1
.
Overview
HC-2216 is a wireless remote controller consisting of a portable transmitter, a receiver,
an antenna and rechargeable batteries
This is generally applicable to hoist cranes, gantry cranes, bogies and general industrial
machines.
1-2. Product Advantages
-
Improvement in Operation Efficiency
Improvement
in
Operation
Efficiency
- Working in Safety
- Improvement in Working Environment
- Reduction of Worker force
2. FEATURES
2-1. Multi-Frequency
Radio frequency (RF) of the transmitter and the receiver is changeable with simple action in the
Radio
frequency
(RF)
of
the
transmitter
and
the
receiver
is
changeable
with
simple
action
in
the
job site
2-2. Auto Power-off Function
When the transmitter is not operation more than 5 minutes, power turned off to prevent
discharging of the battery
2-3. Water-
p
roof
,
Dust-
p
roof and Wide O
p
eratin
g
Tem
p
erature Ran
g
e
p, p p g p g
This transmitter has water-proof, dust-proof function and wide operating temperature ranges
from -30°C to +70°C.
2-4. Low-voltage Warning Function
When the transmitter’s battery is discharged lower than 4.5V, the battery (BAT) lamp blinks
twice per second
2-5. Assigned Own Code Number (Address Code)
Each transmitter has assigned own code number (Address Code) among 4,096 Electronic Key
Code Numbers to prevent any electronic interferences.
2-6. Enough Distance for Operation
The operating distance of transmitter is 70 meters which is enough to operate and be in safe
operation.
Hangil Control Co., Ltd 3 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
3. CONFIGURATIONS
31 BasicParts
3
-
1
.
Basic Parts
Transmitter (HCT-2216) -----------------------------
-
1 SET
Receiver (HCR-2216) ---- ---------------------------
-
1 SET
Receivin
g
Antenna (for 173MHz) -----------------------
-
1 EA
Char
g
er (HCG-4814) --------------------------------
-
1 EA
Rechargeable Battery (HCB
-
4814)
----------------------
-
1PACK
Rechargeable
Battery
(HCB 4814)
1
PACK
3-2. Spare Parts
Rechar
g
eable Batter
y
(HCB-4814) ----------------------
-
1 PACK
Fuse (250V 0.5A) -----------------------------------
-
5 EA
S(35)
5EA
S
crews
(3
*
5)
---------------------------------------
5
EA
PVC Cover for Case ---------------------------------
-
1 EA
Hangil Control Co., Ltd 4 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
4. SPECIFICATIONS AND DRAWING
4 1 Specifications
4
-
1
.
Specifications
MODEL
F2D
FREQUENCY
HCT-2216
TYPE of EMISSION
173.6250 MHz ~173.7875 Mhz
HCR-2216
TRANSMITTER RECEIVER
Under 5Mw & 10mW
173 MHz
PLL / X-tal
MODULATION METHOD /
DATA TRANSFER RATE
INTERMEDIATE FREQUENCY
MSK / 2400bps
1 t : 21 650 MH 2 d : 450 kH
RF POWER
RF BANDWIDTH
OSCILLATION METHOD
21 Channels (Frequency Separation: 12.5 kHz)
2nd Mix (Multiplying 10.6 kHz * 2)
2 Stages
360°
NUMBER of CHANNELS
MULTIPLYING METHOD
POWER AMPLIFIER
EMI
SS
I
O
N AN
G
LE
INTERMEDIATE
FREQUENCY
COMMUNICATION METHOD
1
s
t
:
21
.
650
MH
z,
2
n
d
:
450
kH
z
SIMPLEX
AC250V 5A
-30°C ~ +70°C
750g 5.90kg
DC4.8V(PACK) AC85V~264V 50/60HzINPUT POWER
NOMINAL SWITCHING
CAPACITY
SS O G
OPERATING TEMPERATURE
WEIGHT (GROSS)
Hangil Control Co., Ltd 5 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
4-2. Drawing
- HCR-2216 (Receiver)
- HCT-2216 (Transmitter)
-
HCR-2216
(Receiver)
-
HCT-2216
(Transmitter)
12
11
8
9
10
전원 전지
HCT-2216
주식
회사
한길제어
3
4
12
5
6
7
3
56
78
2
3
4
910
11 12
13 14
CONTROL ON
1
P l e a s e u s e t h e p r o d u c t a f t e r
!
- P l e a s e l o o k t h r o u g h t h e c r a n e a l l t h e
T i m e d u r i n g o p e r a t i o n .
·
- P r e s s t h e e m e r g e n c y b u t t o n a n d p u t o f f
t h e P o w e r i f t h e c r a n e i s m a l f u n c t i o n .
- P l e a s e f i n d / e l i m i n a t e t h e c a u s e o f
m a l f u n c t i o n b e f o r e u s e a g a i n .
E.M.S
O
I
S
r e a d i n g t h e m a n u a l c a r e f u l l y .
.
14
13
CONTROL
ON
Hangil Control Co., Ltd 6 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
5. INSTALLATION AND SETUP
This equipment operates normally after wireless communications between the
This
equipment
operates
normally
after
wireless
communications
between
the
transmitter and the receiver which is the same Frequency Channel and Address
Code.
5-1. Setup for the Radio Frequency (RF) Channel
The Radio Frequency (RF) channel must adjust the same frequency between
O
p
en the case of the transmitter and the receiver; see the Channel Switch is
the transmitter and the receiver.
p
adjusted the same channel number according to the table as below.
설정 주파수(㎒)
CHANNEL NO
*기기명:HCT-2216
10
1
0
173.62500
0
0
3
4
5
0
0
0
173.6375
173.6500
173.6625
1
2
173.6750
173.6875
0
9
A
B
0
0
0
0
8
6
0
7
173.7000
173.7125
173.7250
173.7375
173.7500
173 7625
0
0
0
B
C
D
173
.
7625
14 CHTOTAL
173.7750
173.7875
NOTICE
DO NOT CHANGE the RF Channel and the Address Code Switch at Site
because of an Accident.
If Necessary to Change Any Switch, Contact Us (Engineering Departmaent)before Change.
If Any Abnormality or Problemis Found While Using the Transmitter and the Receiver,
Stop its Use and Call to your Local Dealer or Our Factory
Stop
its
Use
,
and
Call
to
your
Local
Dealer
or
Our
Factory
.
Hangil Control Co., Ltd 7 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
ON ON
12341234
10 1
CHANNEL
Eg. Refer to the settings of the Channel Switch and frequency as below.
ON ON
12341234
5-2. Setup for the Address Code
The address Code must adjust the same code between the transmitter and the
receiver
10 1
CHANNEL
receiver
.
Open the case of the transmitter and the receiver; see the Address Code
Switch is adjusted the same position.
ON ON ON
123412341234
100 10 1
ADDRESS
E
g
. Refer to the settin
g
s of the Channel Switch and fre
q
uenc
y
as below.
ON ON ON
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
100 10 1
ADDRESS
Hangil Control Co., Ltd 8 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
6. OPERATING PROCESS
6. OPERATING PROCESS
6-1. Starting for Transmitter and Receiver
-. Check the condition with these steps.
1) Open the case of the receiver and turn no the Power Switch.
2) Pull the red EMS(Emergency Stop Switch) button at the bottom of the
transmitter, and turn on the Key Switch to the siren('I' position).
3) Push on each runction button th operating.
* When it pushed each button of the transmitter, the Power LED lamp blinks 3 time per
second at the Low Speed Mode, and blinks 6 times per second at the high Speed Mode.
WARNING
IN AN EMERGENCY, PUSH THE EMS (EMERGENCY STOP SWITCH0 BUTTON TO SHUT DOWN.
Operate after check the causes and remove them.
Operate
after
check
the
causes
and
remove
them.
6-2. Operating for Transmitter and Receiver
Check the condition to follow the steps.
If you have trouble, see 8. maintenance and fix it.
Call to us if impossible to fix it.
1 Push the ‘U’ (Up) button on the transmitter.
2 Push the ‘D’ (Down) button on the transmitter.
3 Push the ‘S’ (South) button on the transmitter.
4 Push the ‘N’ (North) button on the transmitter.
5 Push the ‘E’ (East) button on the transmitter.
6P hth ‘
W
’(
Wt
) b tt th t itt
The PWR lamp (green) on the
transmitter and the Relay's lamp
in the receiver blinks.
6
P
us
h
th
e
‘
W
’
(
W
es
t
)
b
u
tt
on on
th
e
t
ransm
itt
er.
WARNING
- Operating Only the Workers Being Trained as Operator’s Training Course.
- Take Checkup and Training Regularly.
BS tO tthShttDit dS itthFihtiL kdiSft
-
B
e
S
ure
t
o
Op
era
t
e
th
e
Sh
or
t
es
t
Di
s
t
ance an
d
S
ee
it
th
e
F
re
ight
i
s
L
oc
k
e
d
i
n
S
a
f
e
ty
.
- See what the Crane and the Transmitter Move the Same Direction.
- Never to Operate Out of Sight. (Be Sure to Operate in Sight of the Crane and the Freight.)
Hangil Control Co., Ltd 9 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
7. OPERATING FLOWCHART
7. OPERATING FLOWCHART
Insert the battery pack to the transmitter.
Pull the red EMS button at the button of the transmitter and
Pull
the
red
EMS
button
at
the
button
of
the
transmitter,
and
turn on the Key Switch to the right
PWR lamp (green) is Turned-on
Check the Siren Button
Operating the Transmitter
Push the red EMS button, and turn off the Key Switch to the left
The End of the Operating Transmitter
Hangil Control Co., Ltd 10 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
8. MAINTENANCE
NOTICE
- Checkup Every Functions One by One.
- Replace the Worn Parts of the Transmitter and the Receiver Regularly.
- Take Checkup Spare Parts Regularly.
- If Replacing any Parts, Turn Off the Power.
- Keep the Antistatic Bag the PCB of the Transmitter and the Receiver.
8-1. Weekly Maintenance
1. Check abrasion and operating condition of each Button Switches.
2. Operating condition of EMS (Emergency Stop Switch) Button.
3. Check any external abrasion of the transmitter.
4. Charging state of the batteries.
5 Checking life cycle of the batteries
5
.
Checking
life
cycle
of
the
batteries
.
6. Contacting state of batteries.
8-2. Monthly Maintenance
Monthl
y
Maintenance of the transmitter
1.Every Connectors state of every units.
2. Check foreign material or dust inside the transmitter
3 Broken state of the dust proof transmitter cover
3
.
Broken
state
of
the
dust
proof
transmitter
cover
.
4. State of the battery case
8-3. Monthly Maintenance of the receiver
1. Every Connectors state of every units.
2. Check foreign material or dust inside the receiver.
3. Joint state of the clamp screw of the receiver.
4 State of the output relay and the fuse
4
.
State
of
the
output
relay
and
the
fuse
.
5. Joint state of the output terminal board.
6. Joint state of the IC terminal pins.
7. Contact state of antenna
8. Operation state of each operation lamp.
9. The fixing state of all fixed dip switches.
Hangil Control Co., Ltd 11 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
9. TROUBLESHOOTING GUIDE
1
PWR Lamp is Turned off but PWR Switch is Turned on
1
.
PWR
Lamp
is
Turned
-
off
but
PWR
Switch
is
Turned
-
on
2 Not Operating Transmitter but PWR Lamp is Turned-on
3. A function doesn't operate
4. BATTERY'S LIFETIME IS CONSIDERABLY REDUCED
5. Not Operating from a Distance
No. ITEMS CAUSE ACTION
Low Voltage of the Battery
Replace the Battery
Low
Voltage
of
the
Battery
Replace
the
Battery
Bad or Poor Connection in the
Transmitter or the Receiver Check Connection
Bad or Poor Connection of
the Battery Check Connection
Working in Auto Power-off Circuit Turn Off and Turn On the EMS(Emergency Stop Switch) Button,
then Turn On the Power Switch
Power Switch is Turned-Off in the Turn On the Power Switch in the
1PWR Lamp is Turned-off
but PWR Switch is
Turned-on
Receiver Receiver
Breakdown of Fuse Replace the Fuse
Bad Button Replace the Button
2Not Operating Transmitter
but PWR Lamp is Turned-
on
Bad Relay Replace the Relay
Bad or Poor Connection of the
Transmitter Check or Replace the Bad Parts
contact failure of the transmitter
s/w REPLACE CONNECTION PARTS
RELAY OF RECEIVING POWER
DISCONNECTED
Afunctiondoesn
'
t
A
function
doesn t
operate
4BATTERY'S LIFETIME IS
CONSIDERABLY
REDUCED
3
Bad or Poor Connection of
the Antenna Check or Replace the Antenna
Bad RF Module Replace the RF Module
EXAMINATION WITH THE NAKED
EYE CHECK THE BROKEN PARTS BY A SHOCK AND MAINTENANCE
5Not Operating from a
Distance
6OTHERS NO CAUSES FOUND REQUEST WARRANTY SERVICE
Hangil Control Co., Ltd 12 2008-09-24

Remote Controller User's Manual HCT-2216/HCR-2216
10. CHARGER AND BATTERY
10 1 Features
10
-
1
.
Features
- Wide Range Voltage Battery Charging (AC100V~220V)
- High Capacity NiMH (Nickel Metal Hydride) Rechargeable Battery
(NiMH (Nickel Metal Hydride) batteries have high energy density and deliver up
to double the capacity of NiCd (Nickel Cadmium) batteries of similar size.)
- Indicate Battery Charging State with the LED Lamp
- Pack and Unpack Easily with the Coin Screw on the Battery
Sli T B
-
Sli
m
Typ
e
B
atter
y
- High Reliability
10-2. Configurations
- Charger: HCG-4814 --------------------------------------- 1 EA
- Batteries: HCB-4814 <NiMH (Nickel Metal Hydride) Battery> ------- 2 Packs
- Adapter: AC100V~220V, 60Hz / DC12V 1A --------------------- 1 EA
10-3. Charge/Discharge Characteristics
- Charging Time: about 2 hours
- Discharge Capacity (Discharge Time): about 22 hours (at full charging)
- Long Service Life: 300~1,000 charge/discharge cycles
-
Charging/Discharging Temperature: 0
°
C
~
40
°
C
Charging/Discharging
Temperature:
0C 40C
10-4. Usage of the charger
1. Contact the power to AC 220V.
2. In put one battery to charger.
3. The red lamp light on to start charging.
4. The green lamp on when the charging goes 90%.
Please more charge for 1 hour.( full charging)
5. Please charge at – 10~40
6. If the batteries life time shorter than usual, push the discharge switch to discharge.
7. Look out the foreign material to the connection part.
8. Take careful the foreign material is at the bolt make them hard to move.
Hangil Control Co., Ltd 13 2008-09-24