Hanna Instruments BL1.5 User manual

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Instruction Manual
BL1.5 • BL3 • BL5
BL7 • BL10
BL15 • BL20
Dosing Pumps
www.hannainst.com

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Dear Customer,
Thank you for choosing a Hanna product.
Please read this instruction manual carefully before using the pump.
If you need additional technical information, do not hesitate to
e-mail us at [email protected].
These instruments are in compliance with the directives.
Preliminary Examination ..................................................... 3
General Description ............................................................. 5
Flow Rate Chart .................................................................. 7
Functional Description ......................................................... 9
Specifications................................................................... 10
Valve / Hose Assembly Diagram......................................... 11
Installation ...................................................................... 12
Operational Guide ............................................................ 21
Troubleshooting Guide ...................................................... 23
Maintenance .................................................................... 25
Chemical Compatibility Guide ............................................ 27
Accessories ...................................................................... 29
CE Declaration of Conformity.............................................. 31
All Hanna Instruments pumps are warranted for one year
against defects in workmanship and materials when used for their
intended purpose and maintained according to instructions.
This warranty is limited to repair or replacement free of charge.
Damages due to accident, misuse, tampering or lack of prescribed
maintenance are not covered. If service is required, contact the
dealer from whom you purchased the instrument. If under warranty,
report the model number, date of purchase, serial number and the
nature of the failure. If the repair is not covered by the warranty,
you will be notified of the charges incurred. If the instrument is to
be returned to Hanna Instruments, first obtain a Returned Goods
Authorization Number from the Customer Service department and
then send it with shipment costs prepaid. When shipping any
instrument, make sure it is properly packaged for complete
protection.
TABLE OF CONTENTS
WARRANTY

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PRELIMINARY EXAMINATION
Remove the pump from the packing material and examine it
carefully to make sure that no damage has occurred during
shipping. If there is any noticeable damage, notify your Dealer.
Each pump is supplied complete with:
• 7 m (23') LDPE suction and discharge tubing
• Instruction manual
Note: Save all packing material until you are sure that the pump
functions correctly. Any defective item must be returned in
the original packaging together with the supplied accessories.
READ ATTENTIVELY THE INSTRUCTIONS
BEFORE INSTALLING OR
OPERATING YOUR PUMP
The BL electronic dosing pumps are easy to use. We recommend,
however, that you read the entire manual before using the pump.
Familiarity with the features and controls of the unit will give you
a better idea of the dosing potential and help reduce operator
errors. Please operate the pump only as directed in the instruction
manual. Follow all general safety guidelines during operation.
Remember: electrical devices are potentially hazardous. Check that
the voltage of the installation matches the voltage indicated on
the specification label on the back of the pump. Always be sure
the pump is grounded.
Note:It is the responsibility of the user to install and ground the
pump properly; it is highly recommended to install an
external switch.

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Always store chemicals in safe, out of reach places. Follow the
directions for use with each chemical. Do not assume chemicals
are the same because they look alike. Hanna Instruments cannot
be held responsible for the misuse of chemicals or the pump.
Always wear protective clothing (gloves and safety glasses) when
working near chemical dosing pumps. When pumping chemicals,
make sure all tubes are securely attached to the fittings. It is rec-
ommended that tubing is shielded to prevent possible injury in
case of rupture or accidental damage.
Avoid using a pipe wrench or pliers on plastic parts and connec-
tors. These are best tightened with an open end or crescent wrench.
Avoid overtightening these parts as this could cause damage to
the seats and threads.
If a hose is used, it should be securely fastened to columns, walls,
braces, etc. This will ensure that the hose connection will remain
tight and leak free. Shield the hose from direct sunlight. Sunlight
can cause an autocatalytic reaction with some chemicals and
weaken the hose walls.
The arrow on the pump head indicates the direction of chemical
flow and should always point upwards (vertically). Never position
the pump horizontally with suction and discharge valves horizontal.
Locate the pump in an area out of the reach of children and pets.
All pumps undergo stringent tests to ensure that they comply with
their stated specifications and are calibrated at the maximum rated
pressure.

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BlackStone pumps are equipped with a single control for pump
output.
Flow range is continuously adjustable from 0 to 100% of the
maximum capacity through a graded dial on the front of the pumps.
Seven models are available, each with a different dosing capacity:
HIGH QUALITY MATERIALS
To provide the maximum protection for parts that are in contact
with aggressive chemicals, diaphragms, hose connectors and
pump heads are produced using materials as PVDF and PTFE.
The ball valves are constructed in glass. The body is made of fiber-
reinforced polypropylene for strength and durability.
BL 20 18.3 lph (4.8 gph) @ 0.5 bar (7.4 psi)
BL 15 15.2 lph (4.0 gph) @ 1 bar (14.5 psi)
BL 10 10.8 lph (2.9 gph) @ 3 bar (43.5 psi)
BL 7 7.6 lph (2.0 gph) @ 3 bar (43.5 psi)
BL 5 5.0 lph (1.3 gph) @ 7 bar (101.5 psi)
BL 3 2.9 lph (0.8 gph) @ 8 bar (116 psi)
BL 1.5 1.5 lph (0.4 gph) @13 bar (188.5 psi)
GENERAL DESCRIPTION

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RELIABILITY THROUGH SIMPLICITY
All BlackStone pumps use the positive displacement solenoid
method of pumping. This method has fewer moving parts than a
standard motor-driven pump, and does not have the mechanical
failures associated with conventional pumps.
BlackStone's Positive Displacement design has several distinct
advantages over other types of mechanical designs:
• It is more accurate. Each stroke of the piston is precisely the
same as the stroke before it ... and the stroke after it.
• Positive displacement allows for easier self-priming.
• Pumping pressure is as high as 12 bar (176 psi). This allows
you to install your pump in the widest variety of tank-to-
tank and tank-to-in-line applications.
• High accuracy and repeatability. A wire-wound potentiometer
and solid state electronics are combined to achieve greater
precision and control.
EASY INSTALLATION
Designed with mounting holes in the base as well as rear panel,
BlackStone pumps can be installed on a wall as well as directly on
top of tanks and drums.
There is no need for additional hardware.
All the controls and pump assemblies are conveniently located on
the front of the unit.
If the operator must access the pump head or control panel for any
reason, there is no need to dismount the unit.

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BL5
bar (psi) lph (gph)
0.5 (7.4) 15.8 (4.18)
1 (14.7) 12.2 (3.23)
2 (29.4) 10.8 (2.86)
3 (44.1) 9.3 (2.46)
4 (58.8) 7.9 (2.09)
5 (73.5) 6.5 (1.72)
6 (88.2) 5.8 (1.53)
7 (102.9) 5.0 (1.32)
8 (117.6) 4.3 (1.14)
9 (132.3) 4.0 (1.06)
10 (147) 3.6 (0.95)
FLOW RATE CHART
The following charts show the relationship between their flow rate
and pressure.
An increase of pressure in the system decreases the flow rate.
BL3
bar (psi) lph (gph)
0.5 (7.4) 15.8 (4.18)
1 (14.7) 12.2 (3.23)
2 (29.4) 9.3 (2.46)
3 (44.1) 7.9 (2.09)
4 (58.8) 6.5 (1.71)
5 (73.5) 5.0 (1.32)
6 (88.2) 4.0 (1.06)
7 (102.9) 3.3 (0.87)
8 (117.6) 2.9 (0.77)
9 (132.3) 2.5 (0.66)
10 (147) 2.2 (0.58)
11 (161.7) 1.9 (0.50)
12 (176.4) 1.5 (0.40)
BL1.5
bar (psi) lph (gph)
0.5 (7.4) 8.3 (2.20)
1 (14.7) 6.8 (1.80)
2 (29.4) 5.4 (1.43)
3 (44.1) 5.2 (1.38)
4 (58.8) 4.8 (1.27)
5 (73.5) 4.5 (1.19)
6 (88.2) 4.1 (1.08)
7 (102.9) 3.2 (0.85)
8 (117.6) 2.9 (0.77)
9 (132.3) 2.1 (0.56)
10 (147) 1.8 (0.48)
11 (161.7) 1.7 (0.45)
12 (176.4) 1.6 (0.42)
BL1.5
Pump output with 120 strokes/minute
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
0,5123456789101112
BAR
L
P
H
BL5
Pump outputwith 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
0,512345678910
BAR
L
P
H
BL3
Pump output with 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
0,5123456789101112
BAR
L
P
H

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BL7
bar (psi) lph (gph)
0.5 (7.4) 17.2 (4.55)
1 (14.7) 13.6 (3.60)
2 (29.4) 10.8 (2.86)
3 (44.1) 7.6 (2.01)
4 (58.8) 6.0 (1.59)
5 (73.5) 5.7 (1.51)
6 (88.2) 5.4 (1.43)
7 (102.9) 4.4 (1.16)
8 (117.6) 3.6 (0.95)
BL10
bar (psi) lph (gph)
0.5 (7.4) 18.3 (4.84)
1 (14.7) 15.2 (4.02)
2 (29.4) 13.6 (3.60)
3 (44.1) 10.8 (2.86)
4 (58.8) 9.4 (2.49)
BL15
bar (psi) lph (gph)
0.5 (7.4) 18.3 (4.84)
1 (14.7) 15.2 (4.02)
2 (29.4) 13.6 (3.60)
3 (44.1) 10.8 (2.86)
BL20
bar (psi) lph (gph)
0.5 (7.4) 18.3 (4.84)
1 (14.7) 15.2 (4.02)
2 (29.4) 13.6 (3.60)
BL7
Pump output with 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
0,512345678
BAR
L
P
H
BL10
Pump output with 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
0,5 1 2 3 4
BAR
L
P
H
BL15
Pump output with 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
0,5 1 2 3
BAR
L
P
H
BL20
Pump output with 120 strokes/minute
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
0,5 1 2
BAR
L
P
H

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1. Pumphead
2. Stroke LED
3. Flow Rate % Knob
4. Power Cord
MECHANICAL DIMENSIONS
FUNCTIONAL DESCRIPTION

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SPECIFICATIONS
MAX FLOW RATE
BL1.5 1.5 lph (0.4 gph) @13 bar (188.5 psi)
BL3 2.9 lph (0.8 gph) @ 8 bar (116 psi)
BL 5 5.0 lph (1.3 gph) @ 7 bar (101.5 psi)
BL7 7.6 lph (2.0 gph) @ 3 bar (43.5 psi)
BL10 10.8 lph (2.9 gph) @ 3 bar (43.5 psi)
BL15 15.2 lph (4.0 gph) @ 1 bar (14.5 psi)
BL20 18.3 lph (4.8 gph) @ 0.5 bar (7.4 psi)
Adjustable from 0 to 100% of
maximum pump capacity
MATERIAL
PUMP CASING fiber-reinforced polypropylene
VALVES glass balls + O-rings in FPM/FKM
PUMPHEAD PVDF
DIAPHRAGM PTFE
TUBING polyethylene
SELF PRIMING Max. height: 1.5 m (5')
POWER SUPPLY
BL...-1 100/115 Vac; 50/60 Hz
BL...-2 220/240 Vac; 50/60 Hz
MAX POWER CONSUMPTION 200 W
PROTECTION IP65
ENVIRONMENT 0 to 50°C (32 to 122°F)
95% RH max
DIMENSIONS 194 x 165 x 121 mm (WxHxD)
(7.6 x 6.5 x 4.8")
WEIGHT 3 kg (6.6 lb.)

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VALVE / HOSE ASSEMBLY DIAGRAM

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INSTALLATION
MATERIALS NEEDED
• LDPE hose (7 meter / 22 feet) (included) or other type of
tubing (PTFE, for example) more suitable for a specific
application (optional)
OPTIONAL ACCESSORIES
• 4 each, ceramic weights (HI 721008)
• 1 each, foot valve assembly (HI 721005)
• 1 each, injection valve assembly (HI 721004)
LOCATION
A suitable location should:
• be near to a power source
• be conveniently close to the injection point
• allow easy access to the flow rate control and pipe or hose
connections
• be no more than 1.5 meters (5 feet) above the operating
position of the suction valve assembly.
DIMENSIONS FOR INSTALLATION
BlackStone pumps are designed for permanent installation.
The pump can be mounted directly on a wall or tank.

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POWER REQUIREMENTS
BlackStone pumps are designed to operate to specifications within
the following voltage ranges:
100 - 130 Volts for -1 models
200 - 240 Volts for -2 models
To ensure maximum performance, check the voltage at the point
of supply to verify that it is sufficient. It is recommended that you
install a 1 Amp circuit breaker between the pump and the power
supply. This will give additional protection to the internal circuit
and provide a convenient way to disconnect the power supply prior
to servicing the pump, if needed.
INJECTION POINT
• Choose an injection point that allows you to mount the
injection valve assembly vertically.
• The spring in the injection valve assembly (HI 721004) adds
approximately 1.5 bar of back pressure. If pumping into a
high back pressure, the spring should be removed.
OTHER CONSIDERATIONS
• If you are mounting the system to a wall, column, etc., be sure
it is strong enough to support the weight of the entire system.
• The ambient temperature of the pump, when in operation,
should be between 0 and 50°C (32 to 122°F) and should be
protected from direct exposure to outdoor elements (direct
sunlight, rain, extreme temperatures, high humidity, etc.).
• Generally speaking, the shorter the suction distance, the more
efficient the pump operates.
• The pump should be placed in a conventional location that
will allow easy access to the control and connections. It should
be placed so that regular visual inspections of the connections
and hoses are facilitated.

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VERTICAL SURFACE MOUNTING
Once you have selected the best installation site, simply screw or
bolt the unit into a wall or mounting panel above the chemical
feed tank.
The 4 mounting screw holes on the pump will accommodate up to
a 5 mm (3/16") screw or bolt (remember to use heavy screws or
bolts to secure the system).
Be sure you do not over tighten and cause excessive stress on the
mounting holes.
ELECTRICAL CONNECTIONS
Note: All cables must be according to local electrical codes.
For safety of the users, the pump has to be grounded.
The pump should be connected to a single phase power source.
Color coding for wires:
Blue - Live
Brown - Neutral
Yellow/Green - Ground (earth)
It is recommended that the system be connected to a power line/
leg equipped with a circuit breaker of 1 Amp.

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PERMANENT CONNECTION USING 3/8"PVC PIPE
All piping for the pump feed and
discharge should be plumbed to
the location of the pump.
Thethreadsonboth valve assemblies
allow the use of standard 3/8"
(European) pipe fittings for
permanent pipe connections.
The foot valve assembly
(HI 721005) should always hang
vertically and not lay horizontal
on the bottom of the tank or
drum.
A vertical assembly will ensure
that the valve is positioned properly
and prevent loss of prime.
For the U.S. standard installations,
use PVC adapters to connect the
suction and discharge valves to
the PVC pipe.
HOSE CONNECTIONS
• Cut a long enough section
of the hose to reach the
suction valve of the
pumphead from the feed
tank. Allow some slack in
the hose and be sure it is
not kinked or twisted.
UNION CONNECTION
ADAPTER
DISCHARGE VALVE
PUMP
SUCTION VALVE
ADAPTER
FOOT VALVE
FILTER
Diagram for Rigid Pipe Hose
-

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• Slip a hose connector onto
the hose over the head
valve and up to the bottom
of the threads ensuring it
is fully seated.
• Slide the connector up to
the threads and tighten to
form a seal.
• Slip the ceramic weight
(HI 721008) and a
connector over the other
end of the hose.
• Attach the foot valve
assembly (HI 721005) to
the hose and slide the
connector up to the
threads and tighten to
form a seal.

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• Repeat the same installation procedure for the hose
connections on the discharge end with the injection
assembly (HI 721004).
• Secure the hose so that its movement is minimized when the
pump is operating. Excessive hose movement could cause the
connectors to loosen and result in leakage.

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ASSEMBLING THE HOSE TO THE VALVE
The end of the valve is specially tapered to form a leak free seal
when the hose is properly installed.
Be sure to seat the hose completely so that there is no gap. Push
the hose until it covers the end of the valve completely.
SUCTION AND DISCHARGE VALVES
The suction and discharge valves located on the pumphead
should not be interchanged as they are different internally. The
discharge valve is fitted with a valve guide and will not function
properly if used on the suction side.

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EXAMPLE OF TYPICAL INSTALLATIONS
FLOODED SUCTION INSTALLATION
Suggested Installation for consistent
output when using a low stroke rate.
Also suggested for highly viscous
chemicals.
A slight suction pressure avoids
self-priming problems, especially
with high viscosity liquids.
SUCTION LIFT INSTALLATION
Suggested installation for most
in-line applications with nominal
output and pressures.
The maximum self-priming height
is 1.5 m (5 ft.). It is advisable to
install a level controller in order to
stop the pump when feed tank
liquid level is low.

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UPHILL INSTALLATION
Suggested installation whenever the supply is located higher than
the discharge point; typically a waste water application.
It is important to install the Injection valve to prevent siphoning.
DOWNHILL INSTALLATION
Suggested installation when pumping from one container to
another, each at different levels and with only nominal pressure.