Hardy Process Solutions HI 1746WS User manual

Hardy Instruments • 9440 Carroll Park Dr. • Suite 150 • San Diego, CA 92121-5201
Tel [phone] • Fax [phone] • www.hardyinstruments.com • [e-mail]
Series B
HI 1746-WS
The Button
J2
Pin | Signal
16 Aux In
15 N.C
14 GND
13 +V
12 Relay 2
11 +V
10 Relay 1
9 C2-
8 C2+
7 -Exc
6 -Sen
5 -Sig
4 +Sig
3 +Sen
2 +Exc
1 Shield
FAULT
COMM
C2
WEIGH SCALE
LEDS
Run/Fault LED
Flashing Green Self-Test is running.
Flashing Green, (5Hz Flash Speed) - Self-Test Failed, or
calibration has not been completed correctly.
Steady Green Self-Test Passed
Flashing Red Weigh Scale Module has a fault.
(The load cell Millivolt signal level is out of range.)
Steady Red Module has a major problem. Contact Hardy
Instruments Customer Support for assistance.
Comm. LED
Flashing Green, Block transfer is being performed.
(Normal Operation)
LED is Off, No Communication, check I/O configuration.
C2 LED
Steady Green, C2 load cell(s) has been found.
LED is Off, No C2 load cells have been found.
Steady Red, Unable to read load cell data or the Load cell
data is in error.
What do I check first?
•Are the COMM and FAULT led green?
oSee led section above:
oIF NO see reverse page
oC2 led is dependent on, if the load cells are C2 enabled. (See led section above.)
•Does the weight change increase as weight is applied?
oMonitor the PLC screen to verify:
Simply apply weight to the scale
•Does it return to the original weight reading or drift about and then
return to zero?
•Is the weight correct?
•Is the weight stable to 1:10,000?
Is the weight correct at multiple weighing stages?
Verify the load cell signal output
C2+ = gray, C2- = Violet, voltage 4.9vdc
Excitation = 5vdc
Signal range is –0.1mvdc to 15.3mvdc
Sense lines installed to the junction box or jumpers.
Shields landed to make this the single ground point
HI 1746WS System troubleshooting Quick Reference Guide
J

Hardy Instruments • 9440 Carroll Park Dr. • Suite 150 • San Diego, CA 92121-5201
Tel [phone] • Fax [phone] • www.hardyinstruments.com • [e-mail]
The performance of the module is greatly affected by the module’s setup. If the module
system configuration is in question, contact your System Engineer or Hardy Instruments
Technical Support for additional assistance. 1-800-644-8550 ext 1757
A flashing red FAULT led on the front of the HI1746-WS module means there is a load
cell or signal input problem.
Typically, the following possibilities apply.
1. Is the wiring correct?
a. Load cell
b. Intermediate connection in the summing junction box.
c. Cable runs routed away from high voltage.
d. Shields terminated all the way back to a single ground drain.
i. Load cell shields do not contact the body of the load cell.
ii. Verify, with an ohmmeter, the shield is continuous to a single ground
point.
2. Is the load cell installed correctly?
a. Upside down
b. Is the load cell mounting level?
c. Is the weight force applied only in the vertical plane?
3. Is the load cell is damaged?
a. Impact, Welding, Lightning,
b. Miss-handling the load cell or cable.
4. Monitor load cell for valid signal voltages.
a. Measure excitation for 5 volts DC
b. Measure the signal input for a positive 0-15 millivolts.
c. Insure the sense lines are attached or the sense jumpers are installed. Sense
lines maintain the Millivolt reference level.
i. Sense lines are attached to the sense connections on the module
terminal strip to the Excitation terminal of the summing junction box.
ii. Sense jumpers are factory installed on the module terminal strip from
excitation plus to sense plus and excitation minus to sense minus.
iii. The sense jumpers should only be removed if sense wire is installed.
5. Are the piping and flexures correctly installed?
a. Mechanical will show as slow weight response, incorrect weight, unstable
weight, or no weight response.
i. Verify all pipes and conduit attached to the scale are flexible and not
applying or dividing any force.
ii. If you can shake the pipe and conduit, it is flexible.
iii. Relocating pipe supports away from the scale will allow a greater
range of movement.
iv. Verify any overload, lift-off, or check rod assemblies are not
interfering with the scale operation.

Hardy Instruments • 9440 Carroll Park Dr. • Suite 150 • San Diego, CA 92121-5201
Tel [phone] • Fax [phone] • www.hardyinstruments.com • [e-mail]
v. Insure no objects are lodged under the scale system, limiting the
scale’s movement. A typical scale only deflects .020”.
vi. Apply a test weight to a load point and verify you are seeing the
correct weight. Move the test weight to the next load point and verify
the correct weight. Differences of more than 2.5% indicate a problem.
If there are problems with the end user understanding the programming aspect, there are
sample programs with explanations at www.hardyinst.com under support and tech-notes
or sample programming.