Harken 3154 Assembly instructions

INSTALLATION SHEET
Big Boat Track
Trim Caps •Control Blocks
Track: 3154, 3155, 3156, 3159
Trim Caps: 3157, 3158
End Controls: 3185, 3186, 3193
N15W24983 Bluemound Rd. • Pewaukee, WI 53072 U.S.A.
Telephone: [phone] • Fax: [phone]
Web: www.harken.com • Email: [email protected]
Read instructions before cutting or mounting track.
To cut track to length, make sure stop holes for control blocks do not interfere
with holes for mounting track. If necessary, cut both ends of track (Figure 1).
It may be necessary to put trim caps, control blocks and traveler car on track before
mounting. Slide control assemblies onto track with bumper facing car. Keep control
assembly loose so it can be moved out of way when installing track.
Cutting Track
Mounting Track
Cutting Track
Figure 1
Installing Trim Caps
Remove burrs on track edges. Press 3157, 3158 trim caps in place.
13
/ 16 "
(21mm)
5
7
/ 16 " (138mm)
IMPORTANT
Drill through
top surface
of track only
Figure 2
Cockpit Installation of Traveller Car/Control Blocks
Slide control block onto track with bumper facing traveler car.
Keep control block loose so it can be moved when installing track. Add
the traveler car and the second control block with the bumper facing
toward the traveler car.
Through-bolt using
5
/ 16 " (8mm) fasteners (flathead—low-beam; hexhead—high-
beam.
Install Control Blocks
1846, 3154, 3155, 3156, 3159
Use 25mm (1") Screws 3156
Use 45mm (13/4") Screws
IMPORTANT: Drill
27
/ 64 " (10.5mm) hole only through top suface of track.
Do not use screw hole in control block as drill guide.
To mark hole, position control block flush with end of track. Drive mounting
screw firmly against top surface of track, then loosen. Slide control block away.
Start hole with centerpunch and and drill hole through track top surface only.
Do not use screw hole in control block as drill guide. Secure control block to
track by tightening screw into hole.
To determine correct track length, make sure track ends, without trim caps,
are
13
/ 16 " (21 mm) from edge of cockpit coaming. This will allow water to
pass (Figure 2).
INSTALLATION SHEET
Big Boat Track
Trim Caps •Control Blocks
Track: 3154, 3155, 3156, 3159
Trim Caps: 3157, 3158
End Controls: 3185, 3186, 3193
N15W24983 Bluemound Rd. • Pewaukee, WI 53072 U.S.A.
Telephone: [phone] • Fax: [phone]
Web: www.harken.com • Email: [email protected]
Read instructions before cutting or mounting track.
To cut track to length, make sure stop holes for control blocks do not interfere
with holes for mounting track. If necessary, cut both ends of track (Figure 1).
It may be necessary to put trim caps, control blocks and traveler car on track before
mounting. Slide control assemblies onto track with bumper facing car. Keep control
assembly loose so it can be moved out of way when installing track.
Cutting Track
Mounting Track
Cutting Track
Figure 1
Installing Trim Caps
Remove burrs on track edges. Press 3157, 3158 trim caps in place.
13
/ 16 "
(21mm)
5
7
/ 16 " (138mm)
IMPORTANT
Drill through
top surface
of track only
Figure 2
Cockpit Installation of Traveller Car/Control Blocks
Slide control block onto track with bumper facing traveler car.
Keep control block loose so it can be moved when installing track. Add
the traveler car and the second control block with the bumper facing
toward the traveler car.
Through-bolt using
5
/ 16 " (8mm) fasteners (flathead—low-beam; hexhead—high-
beam.
Install Control Blocks
1846, 3154, 3155, 3156, 3159
Use 25mm (1") Screws 3156
Use 45mm (13/4") Screws
IMPORTANT: Drill
27
/ 64 " (10.5mm) hole only through top suface of track.
Do not use screw hole in control block as drill guide.
To mark hole, position control block flush with end of track. Drive mounting
screw firmly against top surface of track, then loosen. Slide control block away.
Start hole with centerpunch and and drill hole through track top surface only.
Do not use screw hole in control block as drill guide. Secure control block to
track by tightening screw into hole.
To determine correct track length, make sure track ends, without trim caps,
are
13
/ 16 " (21 mm) from edge of cockpit coaming. This will allow water to
pass (Figure 2).

For additional safety, maintenance and warranty information see www.harken.com/
manuals or the Harken®catalog.
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
Printed in USA 4505 11/13
Replacement Parts
1
2
3
4
5
6
7
8
910
Part No.:
3186W/OCAR
3186
1
1
2
4
5
6
7
8
910
3185
Part No.:
3185W/OCAR
Maintenance
Warranty
No. Part No. Description No. Part No. Description
1HFS541 Cheek block screws 7H-38937B End control body
2HFS562 Becket screw 8HBB172 Control Block Set Screw
3HFS542 Cheek block screw HFS1073 m10 x 1.5 x 25mm
4H-19599A Becket HFS1074 m10 x 1.5 x 45mm
5H-19601A Mylar washer 9H-38906B Bumper
64306 Harken label 10 HFS347 Bumper Screws
No. Part No. Description
11 HFS107 10-32 x 1.5"
12 137 Eyestrap
13 HSB71 Eyestrap adapter
14 150 Cam-Matic cam
15 H-1960A Spacer
16 H-1019A Spacer
17 H-4599A Washer
18 H-4600A Step washer
19 H-19605A Cam arm stop
20 H-1047A Angled cam plate
21 HFS110 10-32 Thin nut
1
2
3
4
6
7
9
10
Part No.:
3186W/OCAR
3193
12
14
15
20
11
13
16
17
18
19
21
8
For additional safety, maintenance and warranty information see www.harken.com/
manuals or the Harken®catalog.
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
Printed in USA 4505 11/13
Replacement Parts
1
2
3
4
5
6
7
8
910
Part No.:
3186W/OCAR
3186
1
1
2
4
5
6
7
8
910
3185
Part No.:
3185W/OCAR
Maintenance
Warranty
No. Part No. Description No. Part No. Description
1HFS541 Cheek block screws 7H-38937B End control body
2HFS562 Becket screw 8HBB172 Control Block Set Screw
3HFS542 Cheek block screw HFS1073 m10 x 1.5 x 25mm
4H-19599A Becket HFS1074 m10 x 1.5 x 45mm
5H-19601A Mylar washer 9H-38906B Bumper
64306 Harken label 10 HFS347 Bumper Screws
No. Part No. Description
11 HFS107 10-32 x 1.5"
12 137 Eyestrap
13 HSB71 Eyestrap adapter
14 150 Cam-Matic cam
15 H-1960A Spacer
16 H-1019A Spacer
17 H-4599A Washer
18 H-4600A Step washer
19 H-19605A Cam arm stop
20 H-1047A Angled cam plate
21 HFS110 10-32 Thin nut
1
2
3
4
6
7
9
10
Part No.:
3186W/OCAR
3193
12
14
15
20
11
13
16
17
18
19
21
8