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Harman Kardon HD 980/230 User manual

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harman/kardon Service Manual
HD 980/230
CD Player
Released EU2009 Harman International Rev1, 05/2012
8500 Balboa Boulevard
Northridge, California 91329
SEMICONDUCTOR PINOUTS 16
PCB DRAWINGS 30
BLOCK DIAGRAM 35
VERSION HISTORY 36
SCHEMATIC DIAGRAMS 37
SERVICE BULLETIN, RATTLE NOISE 47
BASIC SPECIFICATIONS 2
TROUBLESHOOTING GUIDE 3
PACKAGE LIST AND PARTS 4
EXPLODED VIEW 5
PARTS LIST 6
CONTENTS
Signal Format
Sampling Frequency 32 kHz to 96 kHz
D/A Conversion Multibit Sigma-Delta modulator
Oversampling 24-bit/176.4 kHz Sample Rate Convertor or
24-bit/96 kHz with HRS-Link, internal DAC.
Discrete Analog Output Section
Error Correction CIRC System
Frequency Response 20 Hz – 20 kHz +0/-0.5 dB
Total Harmonic Distortion (THD) <0,0009% @1 kHz
Dynamic Range > 100 dB
Signal-to-Noise Ratio > 110 dB
Channel Separation > 100 dB
Line-Output Level 2.0 V
General
Power Requirement 100-240 V 50/60 Hz
Power Consumption <20 Watts (On)
<2 Watts (Standby)
Dimensions
Height 63mm
Width 440mm
Depth 332mm
Weight 3.8 kg
Depth measurement includes knobs, buttons and connection jacks.
Height measurement includes feet and chassis.
All features and specifications are subject to change without notice.
Harman Kardon is a registered trademark of Harman International Industries, Incorporated.
Technical Specifications
250 Crossways Park Drive, Woodbury, New York 11797
www.harmankardon.com
Harman Consumer Group, Inc.:
2, route de Tours, 72500 Château-du-Loir, France
© 2008 Harman Kardon, Incorporated
Part 01.00.YS.SM1.E1798
harman/kardon
HD 980/230 Service Manual
Page 2 of 46
Troubleshooting Guide
ENGLISH
TROUBLE SHOOTING GUIDE
SYMPTOM
No lights on Front Panel
Remote does not appear
to operate
Front panel lights, but CD
does not play
Play indicator lights, but
no sound is heard
Sound skips or stutters
during play
Sound is continually distorted
ERROR lights up continuously
in the display
CAUSE
• No AC power
• Power Switch turned off
• Weak batteries
• Blocked sensor
• Disc upside down
• Poor connections
• Wrong source connected
• Disc may be damaged
• Surface vibrations
• Incorrect input
• Various
SOLUTION
• Make certain AC power cord is plugged into
a live outlet.
• Turn on Power Switch.
• Install fresh batteries, observing polarity indications.
• Remove obstructions from the front panel sensor or connect a
remote sensor to the Remote In jack on the rear panel.
• Reload disc with label side facing up.
• Make certain connections are secure and made
to the correct (e.g., CD) input.
• Select CD source on receiver or preamp.
• Try another disc.
• Isolate the unit from vibration by placing it on a
firm surface or move it further away from speakers.
• Make certain that the analog Audio Outputs ™of the
CD player are connected to a line level audio input, NOT to a
digital audio or phono input.
• Turn the unit off and on again. If the problem persists, turn the AC
power to the CD player off and on.
harman/kardon
HD 980/230 Service Manual
Page 3 of 46
harman/kardon
HD 980/230 Service Manual
Page 4 of 46
harman/kardon
HD 980/230 Service Manual
Page 5 of 46
HD980 Component List
Serial No.: WA0034-01001~03440
01.00.SJ.HD980E003 plastic part HD980-Front panel HD980-RE01
01.00.SJ.HD980E004 plastic part HD980-Button I HD980-RE02
01.00.SJ.HD980E005 plastic part HD980-Button II HD980-RE03
01.00.SJ.HD980E006 plastic part HD980-Pedestal
underla
y
HD980-RE04
01.00.SJ.HD980E007 plastic part HD980-Lens HD980-RE05
01.00.SJ.HD980E008 VFD filter HD980-VFD filter HD980-RE06
01.00.SJ.HD980E009 plastic part HD980-Disc tray door HD980-RE07
01.00.SJ.HD980E010 plastic part HD980-Power
indicator lam
p
shade HD980-RE08
01.00.SJ.SK.E008 plastic part 1000A-IR receiver
su
pp
ort 5.5mm
0100WJTJHD980E001 Metals Part HD980-Chassis HD980-PT01
0100WJTJHD980E002 Metals Part HD980-Rear panel HD980-PT02
0100WJTJHD980E003 Metals Part HD980-Top cover HD980-PT03
0100WJTJHD980E004 Metals Part HD980-Front panel
bracket HD980-PT04
0100WJTJHD980E005 Metals Part HD980-Aluminum
veneer HD980-PT05
0100WJTJHD980E006 Metals Part HD980-Aluminum ally
wrap for disc tray HD980-PT06
01.00.WJ.TJ.E569 aluminium fastener ф3.5*40
01.47.CNT.LJX7E768 Connect cable 2.54-3Y-3Y-220mm
(
Be different side
)
Connect Key board and
SMPS board
01.47.CNT.ACX.E036 Connect cable
Power cord with
300mm fixture (EU
version
)
Connect SMPS board
and Rear panel
01.47.CNT.LJX3E037 Connect cable
2.0-6Y-6Y-130mm
(Be different side)
(
UL20080 28AWG
)
Connect Loader and
Main board
01.47.CNT.LJX3E036 Connect cable
2.0-5Y-5Y-240mm
(Be same side) (LG
UL20080 28AWG
)
Connect Loader and
Main board
01.47.CNT.LJX7E612 Connect cable
2.54-2.0-13Y-
240mm(Be same
side
)
Connect SMPS board
and Main board
01.47.CNT.LJX5E333 Connect cable
70mm(solder one end
and grounding piece
another end
)
Connect Key board and
SMPS board
01.47.CNT.LJX5E334 Connect cable
80mm(solder one end
and grounding piece
another end
)
Connect VFD board and
Main board
01.47.CNT.LJX2E110 Connect cable
1.25-6Y-6Y-
180mm(Be same
side
)
Connect Key board and
VFD board
01.48.BPX.1.E189 flat cable 1.25*14P*100mmA(4/
8
)
Connect Main board
and VFD board
01.48.BPX.1.E045 flat cable 0.5*24P*180mmA Connect Loarder and
Main board
01.47.CNT.CTX.E027 Remot control
transmission cable
φ3.5+φ3.5(single
channel), black, 1.2m
01.15.JX.EDV34850 Loader DV34-850 SF-HD850G+DVD-
M06B
harman/kardon
HD 980/230 Service Manual
Page 6 of 46
Part numbe
r
Descri
p
tion S
p
ecification Location.No. Note
01.00.FZ.QT.E409 PC piece HD980-H05 Between Lens and
Front
p
anel
02.11HCD08M5563C01 Main Board (semi-
manufactured
g
oods
)
HCD08M-5563C01 2-layers
02.15HCD08K5575C01 Key Board (semi-
manufactured
g
oods
)
HCD08K-5575C01 2-layers
02.15HCD08K5576C01 VFD Board (semi-
manufactured
g
oods
)
HCD08K-5576C01 2-layers
02.19HCD06P1254C01 SMPS Board (semi-
manufactured
g
oods
)
HCD06P-1254C01 1-layer
02.25.HD980
Remote
Control(manufactured
g
oods
)
HD980
HD980 Component List for Main Board (5563C01)
01.57.R.3.E000J Resistor, chip 0805-0Ω ±5%
R8 R9 R14 R26 R54
R57 R60 R64 R71 R74
R79 R80 R85 R186
01.57.R.3.E1R0J Resistor, chip 0805-1Ω±5% R67 R68 R69 R70
01.57.R.3.E220J Resistor, chip 0805-22Ω±5% R27 R29 R121
01.57.R.3.E330J Resistor, chip 0805-33Ω±5% R20 R114 R129 R130
01.57.R.3.E470J Resistor, chip 0805-47Ω±5% R103 R104 R105 R107
R110 R111
01.57.R.3.E101J Resistor, chip 0805-100Ω±5% R46 R47 R81 R84 R93
R94 R95 R123 R125
01.57.R.3.E241J Resistor, chip 0805-240Ω±5% R43 R44 R96 R122
01.57.R.3.E271J Resistor, chip 0805-270Ω±5% R137
01.57.R.3.E391J Resistor, chip 0805-390Ω±5% R142 R97
01.57.R.3.E561J Resistor, chip 0805-560Ω±5% R33 R49 R50
01.57.R.3.E102J Resistor, chip 0805-1KΩ±5% R12 R32 R112 R113
01.57.R.3.E152J Resistor, chip 0805-1.5KΩ±5% R52 R41
01.57.R.3.E202J Resistor, chip 0805-2KΩ±5% R21 R19
01.57.R.3.E222J Resistor, chip 0805-2.2KΩ±5% R62 R56 R58 R88
01.57.R.3.E472J Resistor, chip 0805-4.7KΩ±5% R17 R37 R42 R53 R115
R138 R145
01.57.R.3.E512J Resistor, chip 0805-5.1KΩ±5% R65
01.57.R.3.E622F Resistor, chip 0805-6.2KΩ±1% R22
01.57.R.3.E822F Resistor, chip 0805-8.2KΩ±1% R66 R63
01.57.R.3.E103J Resistor, chip 0805-10KΩ±5%
(R5) R11 R15 (R16)
R18 R34 R35 R36 R38
R39 R48 R72 R75 R77
R83 R86 R87 (R92)
R108 R109 R116 R117
R118 R119 R120 R124
R140 R181 R182 R183
R185
01.57.R.3.E1182F Resistor, chip 0805-11.8KΩ±1% R30 R28
01.57.R.3.E223J Resistor, chip 0805-22KΩ±5% R45 R55 R177 R180
01.57.R.3.E333J Resistor, chip 0805-33KΩ±5% R23 R24
01.57.R.3.E473J Resistor, chip 0805-47KΩ±5% R59 R61 R184
01.57.R.3.E104J Resistor, chip 0805-100KΩ±5% R73 R76 R78 R82
01.57.R.3.E105J Resistor, chip 0805-1MΩ±5% R51 R40
01.57.R.4.E101F Resistor, chip 1206-100Ω±1% R154 R155 R170 R171
01.57.R.4.E331F Resistor, chip 1206-330Ω±1%
R147 R148 R152 R157
R161 R162 R163 R164
R168 R173 R178 R179
01.57.R.4.E681F Resistor, chip 1206-680Ω±1% R150 R160 R166 R176
01.57.R.4.E202F Resistor, chip 1206-2KΩ±1% R153 R156 R169 R172
harman/kardon
HD 980/230 Service Manual
Page 7 of 46
HD980 Component List for Main Board (5563C01)
P/N Descri
p
tion S
p
ecification Location.No. Note
01.57.R.4.E272F Resistor, chip 1206-2.7KΩ±1% R151 R159 R167 R175
01.57.R.4.E153F Resistor, chip 1206-15KΩ±1% R89 R90 R91 R149
R165
01.57.R.4.E473F Resistor, chip 1206-47KΩ±1% R174 R158
01.57.R.4.E475J Resistor, chip 1206-4.7MΩ±5% R141
01.57.R.8.EP3304 Resistor, thick film
chi
p
network 0603-33Ω*4 ±5% RN1 RN2 RN3 RN4
RN5 RN6 RN7
01.54.CS.3E100N50V Capacitor, multilayer
ceramic, chi
p
0805-10P
NPO±5%/50V C85 C86 C87 C89
01.54.CS.3E150N50V Capacitor, multilayer
ceramic, chi
p
0805-15P
NPO±5%/50V C26 C34
01.54.CS.3E220N50V Capacitor, multilayer
ceramic, chi
p
0805-22P
NPO±5%/50V C113 C104
01.54.CS.3E470N50V Capacitor, multilayer
ceramic, chi
p
0805-47P
NPO±5%/50V C20
01.54.CS.3E101N50V Capacitor, multilayer
ceramic, chi
p
0805-100P
NPO±5%/50V C67 C69
01.54.CS.3E121N50V Capacitor, multilayer
ceramic, chi
p
0805-120P
NPO±5%/50V C15
01.54.CS.3E201N50V Capacitor, multilayer
ceramic, chi
p
0805-200P
NPO±5%/50V C21
01.54.CS.3E391N50V Capacitor, multilayer
ceramic, chi
p
0805-390P
NPO±5%/50V C63 C62
01.54.CS.3E471N50V Capacitor, multilayer
ceramic, chi
p
0805-470P
NPO±5%/50V C66 C65
01.54.CS.3E681N50V Capacitor, multilayer
ceramic, chi
p
0805-680P
NPO±5%/50V C71
01.54.CS.3E102X50V Capacitor, multilayer
ceramic, chi
p
0805-102 X7R
±10%/50V C23 C13
01.54.CS.3E332X50V Capacitor, multilayer
ceramic, chi
p
0805-332
X7R±10%/50V C16 C17 (C24)
01.54.CS.3E392X50V Capacitor, multilayer
ceramic, chi
p
0805-392
X7R±10%/50V C22
01.54.CS.3E103X50V Capacitor, multilayer
ceramic, chi
p
0805-103
X7R±10%/50V C14 C73 C74 C80
01.54.CS.3E273Y50V Capacitor, multilayer
ceramic, chi
p
0805-273 Y5V-
20+80%/50V C19
01.54.CS.3E473X50V Capacitor, multilayer
ceramic, chi
p
0805-473
X7R±10%/50V C68
01.54.CS.3E104Y50V Capacitor, multilayer
ceramic, chip
0805-104 Y5V+80-
20%/50V
(C1) (C2) (C3) (C4) (C5)
(C6) (C7) C8 (C9)
(C10) C11 C12 C18
(C25) C27 C28 C30
C35 C38 C39 C40 C41
C42 C43 C44 C45
(C46) (C47) (C48) (C49)
C50 C51 (C52) (C53)
(C54) (C55) C56 C57
C58 C59 C60 C61 C64
C70 C72 (C76) C77
C79 C81 C82 (C83)
C84 C90 C91 C92 C93
C107 C108 C109 C110
C111 C115 C116 C117
01.54.CS.3E105Y16V Capacitor, multilayer
ceramic, chi
p
0805-105 Y5V-
20+80%/16V C32 C33 C36 C37 C78
01.54.CS.3E475Y16V Capacitor, multilayer
ceramic, chi
p
0805-475 Y5V+80-
20%/16V C29 C31
harman/kardon
HD 980/230 Service Manual
Page 8 of 46
HD980 Component List for Main Board (5563C01)
P/N Descri
p
tion S
p
ecification Location.No. Note
01.54.CS.4E681N50V Capacitor, multilayer
ceramic, chi
p
1206-680P
NPO±5%/50V C102 C103 C112 C114
01.54.CS.4E222X50V Capacitor, multilayer
ceramic, chi
p
1206-222
X7R±10%/50V C105 C106
01.34.CL.DE10U16VC Capacitor,
AL.electrol
y
tic
CD110-10UF/16V
5*11 CE1
01.34.CLDE47U25VC1 Capacitor,
AL.electrolytic
CD110-47UF/25V
5*11
CE16 CE17 CE18 CE19
CE20 CE34 CE36
CE37 CE38 CE43 CE45
CE49
01.34.CLDE47U50VCD Capacitor,
AL.electrolytic
CD110-47UF/50V
6.3*12
CE23 CE24 CE25 CE26
CE27 CE28 CE29
CE30 CE31 CE32 CE33
01.34.CLDE100U10VD Capacitor,
AL.electrolytic
CD110-100UF/10V
5*12
CE3 CE4 CE5 CE6 CE7
CE8 CE10 CE11 CE13
CE14 CE21 CE22 CE39
CE40 CE41 CE42 CE44
CE46 CE47 CE48 CE50
CE51 CE52 CE53 CE54
CE55 CE56 CE57
01.34.CLDE220U10VD Capacitor,
AL.electrol
y
tic
CD110-220UF/10V
5*12 CE2 CE9 CE12 CE15
01.13.L.L.S.E007 Inductor, multilayer
ceramic, chi
p
0805-10UH SMD L1 L2
01.13.L.L.S.E362 Inductor,Weifengda WBR453232-220K-R L3
01.13.L.L.D.E081 Inductor WB1010-1 T1 DIP6 Coilcraft
01.13.L.Z.ESC100 Bead, chip, 1206-100Ω
FB1 FB2 FB3 FB4 FB5
FB6 FB7 FB8 FB9 FB10
FB11
01.41.D.PS.ELL4148 Diode LL4148 SMD
D1 D3 D4 D5 D6 D7 D8
D9 D10 D11 D12 D13
D14
DO-213AA
01.41.D.PSE30BQ040 Diode 30BQ040 SMD D2
SMC Schottky
diode 3A
International
Rectifier
01.41.D.WS.E6V2 Zener diode ZENER 6.2V 0.4W DZ1
01.42.Q.S.E123 MOSFET,DIODES BSS123 SMD MQ31 SOT-23
01.42.Q.S.E1035 Transistor,Panasonic 2SA1035 SMD
Q11 Q12 Q13 Q15 Q18
Q21 Q22 Q24 Q27 Q30
Q32
SOT-23
01.42.Q.S.EDTC343 Transistor,ROHM DTC343TKT146
SMD Q17 Q26 SOT-23
01.42.Q.S.E2406 Transistor,Panasonic 2SC2406 SMD Q14 Q16 Q19 Q20 Q23
Q25 Q28 Q29 SOT-23
01.42.Q.S.E1132 Transistor,ROHM 2SB1132 SMD Q1 Q2 MPT3
01.42.Q.S.E1664T Transistor,ROHM 2SD1664T100R
SMD Q10 Q8 MPT3
01.42.Q.S.E3018 MOSFET,ROHM 2SK3018T106 SMD MQ9 MQ7 UMT3
01.42.Q.D.E8050 Transistor KTC8050-C/P DIP Q6 Q5 TO-92
01.42.Q.D.E8550 Transistor KTC8550-C/P DIP Q3 Q4 TO-92
01.00.JZ.E33868 Quartyz Crystal Unit 33.8688MHZ-49S-
20P X1
01.00.JZ.E225792 Crystal Oscillator 22.5792MHz/3.3V Y1
harman/kardon
HD 980/230 Service Manual
Page 9 of 46
HD980 Component List for Main Board (5563C01)
P/N Descri
p
tion S
p
ecification Location.No. Note
01.44.IC.S.EBF532S IC, ADI, Blackin DSP
ADSP-
BF532SBSTZ400,LQ
FP176
U6
01.46.IC.E7208G IC, Via, Servo chip VT7208, LQFP216 U1
01.46.ICEKH29LV040 IC, KH,Flash Memory KH29LV040CQC-
70G, PLCC32 U16
firmware burn-in;
(Can be replaced
by ATEML
AT49BV040B-
70JU)
01.46.IC.E290011 IC, AMIC, Flash
memor
y
AMIC A290011TL-70,
PLCC32 U2 firmware burn-in
0146ICHY57V641620E IC, Hynix, SDRAM HY57V641620ETP-
7,TSOP54 U30
0146ICEM11B416256 IC, EliteMT, DRAM M11B416256A-
25J,SOJ40 U3
01.44.IC.S.E5888 IC, Rohm, Actuator
driver BA5888FP, HSOP-28 U12
01.46.IC.E7414
IC, Philips, Hex
inverting Schmitt
tri
gg
er
74HCT14D,SOIC14 U31 ;
01.46.IC.E74HCT245 IC,TI,TTL input buffer SN74HCT245PWR,T
SSOP20 U14
01.44.IC.D.EPC817C IC, Sharp,
Photoelectric Cou
p
ler PC817,DIP4 U23
01.44.IC.S.E1117H IC, AAC, LDO AZ1117H-5.0, SOT-
223 U29
01.44.IC.S.E1117 IC, AAC, LDO AZ1117H-ADJ, SOT-
223 U7 U9
01.44.ICSEA11173V3 IC, AAC, LDO AZ1117H-3.3, SOT-
223 U4
01.44.IC.S.ELM393 IC, ST, Comparator LM393, SOP8 U11
01.44.IC.D.E7912 IC, Fairchild, Voltage
Re
g
ulato
r
L7912,TO-220 U10
01.44.IC.D.E7812 IC, Fairchild, Voltage
Re
g
ulato
r
L7812,TO-220 U8
01.46.IC.NJM5534 IC, JRC, Operational
am
p
lifie
r
NJM5534M,DMP8 U26 U28
01.44.IC.S.E8740 IC, Wolfsonw, DA
converter
WM8740SEDS,
SSOP-28 U27
01.44.IC.S.E9022
IC, NS, Vacuum
Fluorescent Display
Filament Drive
r
LM9022, 8P, SO8 U13
01.44.IC.S.E3522 IC, AAT, Reset
monitor
AAT3522IGY-3.08-
200-T1, SOT-23 U5
01.43.E009
Jack, Sharp, Fiber
optic ouput jack with
shutter
GP1FAV51TK0F JP1
01.40.CON.DCZ.E121 Jack, IR in/out jack
SCJ351P00XS0B00
(BLACK), In-line
Packa
g
e
JP4
01.40.CON.DCZ.E125 Jack, Coaxial output
jack AV1-8.4-6G JP2
Antiflaming,Oran
ge, Gold-plated
j
ack
harman/kardon
HD 980/230 Service Manual
Page 10 of 46