HB-THERM HB-TP180 User manual

Instruction Manual
HB-TP180/200
Checking Facility for Temperature Control
Units

2 O8354-EN 2023-11
HB-Therm AG
Piccardstrasse 6
9015 St. Gallen
SWITZERLAND
www.hb-therm.com
E-Mail [email protected]
Phone [phone]
Translation of original instruction
Contents
2023-11
O8354-EN
Instruction Manual
HB-TP180/200
Checking Facility for T emperature C ontrol Units
(Typenschild)

HB-TP180/200 Checking Facility for Temperature Control Units
Contents
O8354-EN 2023-11 3
Index................................................................................................5
1General....................................................................................6
1.1 Information about this manual.....................................6
1.2 Explanation of symbols ...............................................7
1.3 Limitation of liability .....................................................8
1.4 Copyright.....................................................................8
1.5 Warranty terms............................................................9
1.6 Customer Service........................................................9
2Safety.....................................................................................10
2.1 Intended Use.............................................................10
2.2 Customer’s responsibility ..........................................11
2.3 Personnel requirements ............................................12
2.3.1 Qualifications..............................................12
2.3.2 Unauthorized persons................................13
2.4 Personal protective equipment..................................14
2.5 Specific dangers........................................................15
2.6 Stickers and decals ...................................................16
2.7 CE Declaration of Conformity for Machinery.............17
2.8 UK Declaration of Conformity for Machinery.............18
3Technical data ......................................................................19
3.1 General Information...................................................19
3.2 Emissions..................................................................21
3.3 Operating conditions .................................................21
3.4 Connection values.....................................................21
3.5 Operating fluids .........................................................22
3.6 Nameplate.................................................................23
4Structure and function.........................................................24
4.1 Overview....................................................................24
4.2 Functional principle ...................................................24
4.3 Connections...............................................................25
4.4 Work and danger zones ............................................25
5Transport, packing and storage .........................................26
5.1 Safety notes for transport..........................................26
5.2 Transport inspection..................................................27
5.3 Packing......................................................................27
5.4 Symbols on the packing ............................................29
5.5 Storage......................................................................29
6Installation ............................................................................30
6.1 Safety ........................................................................30
6.2 Installation work.........................................................31
7Testing...................................................................................32
7.1 Test principle.............................................................32

HB-TP180/200 Checking Facility for Temperature Control Units
Contents
4 O8354-EN 2023-11
7.2 Automatic Thermo-5 test sequence ..........................32
7.2.1 Flow chart up to SW51-2_1825 .................33
7.2.2 Flow chart from SW51-2_1844..................34
7.2.3 Testing .......................................................35
7.2.4 Settings......................................................36
7.2.5 Calibrating the unit.....................................37
7.2.6 Save protocol to a USB data carrier ..........38
7.3 Manual test sequence ...............................................39
8Maintenance..........................................................................40
8.1 Safety ........................................................................40
8.2 Maintenance schedule ..............................................41
8.3 Maintenance tasks ....................................................42
8.3.1 Cleaning.....................................................42
8.3.2 Safety valve................................................42
9Disposal ................................................................................43
9.1 Safety ........................................................................43
9.2 Disposal of materials.................................................43
10 Spare parts............................................................................44
11 Technical information..........................................................45
11.1 Item location..............................................................45
11.2 Legend.......................................................................46
Appendix
A Special execution
B Spare parts list

HB-TP180/200 Checking Facility for Temperature Control Units
Index
O8354-EN 2023-11 5
Index
C
CE Declaration of Conformity.............................17
Cleaning..............................................................42
Connection
Electrical .........................................................25
Main and return line........................................21
Connection values ..............................................21
Customer Service.................................................9
D
Danger zones .....................................................25
dangers...............................................................15
Disposal..............................................................43
Disposal of materials ..........................................43
E
Emissions ...........................................................21
F
Functional principle.............................................24
H
Hydraulic connections.........................................25
Hydraulic specialist.............................................12
I
Installation...........................................................31
Item location .......................................................45
L
Legend................................................................46
Liability..................................................................8
M
Maintenance .......................................................40
schedule..........................................................41
tasks................................................................42
N
Nameplate ..........................................................23
O
Operating conditions...........................................21
Operating fluids...................................................22
Overview............................................................ 24
P
Packing .............................................................. 27
Personnel............................................... 12, 40, 43
Process diagram.......................................... 33, 34
Professional electrician...................................... 12
Protective equipment................................... 14, 40
Q
Qualified personnel............................................ 12
S
Safety................................................................. 10
Safety valve ....................................................... 42
Settings.............................................................. 36
Stickers .............................................................. 16
Storage .............................................................. 29
Structure ............................................................ 24
Surfaces, hot...................................................... 15
Symbols
in this manual................................................... 7
Packing .......................................................... 29
rear of unit...................................................... 25
T
Technical data.................................................... 19
Technical information......................................... 45
Testing ......................................................... 32, 35
Testing temperatures......................................... 36
Tolerances ......................................................... 36
U
UK-Declaration of Conformity............................ 18
W
Warranty .............................................................. 9
Weight................................................................ 20
Work zones........................................................ 25
Working materials .............................................. 15

HB-TP180/200 Checking Facility for Temperature Control Units
General
6 O8354-EN 2023-11
1 General
1.1 Information about this manual
After reading this manual, the operator will be able to safely and
efficiently handle the checking facility for temperature control units.
The manual is an integral part of the checking facility for
temperature control units and must always be kept close to the
checking facility for temperature control units and readily
accessible for personnel. Before starting any work, the personnel
must have carefully read and understood this manual. A basic
requirement for safe work is the observance of all safety and
handling instructions in this manual.
Furthermore, the local accident prevention regulations and general
safety regulations are valid for the application area of the checking
facility for temperature control units.
Illustrations in this manual are for basic understanding and may
deviate from the actual design.
We reserve the right to make technical modifications in order to
improve usability.

HB-TP180/200 Checking Facility for Temperature Control Units
General
O8354-EN 2023-11 7
1.2 Explanation of symbols
Warnings
Warnings are identified by symbols. These warnings are
introduced by signal words, which express the severity of a danger.
Adhere to these warnings and act cautiously in order to avoid
accidents, personal injuries and damage to property.
DANGER!
… indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING!
… indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
CAUTION!
… indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury.
ATTENTION!
… indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Hints and recommendations
NOTE!
… emphasizes useful hints and recommendations
as well as information for efficient and trouble-free
operation.

HB-TP180/200 Checking Facility for Temperature Control Units
General
8 O8354-EN 2023-11
1.3 Limitation of liability
All information and notes in this Manual were compiled under due
consideration of valid standards and regulations, the present status
of technology and our years of knowledge and experience.
The manufacturer can not be made liable for damage resulting
from:
◼disregarding this Manual
◼unintended use
◼employment of untrained personnel
◼unauthorized conversions
◼technical modifications
◼use of unapproved spare parts
In case of customised versions the actual scope of delivery can
vary from the explanations and representations in this Manual,
because of the utilization of additional options or due to latest
technical changes.
Apart from this, the obligations agreed upon in the delivery
contract, the general terms and conditions and the delivery
conditions of the manufacturer and the legal regulations valid at the
time of contract do apply.
1.4 Copyright
This Manual is protected by copyright law and exclusively to be
used for internal purposes.
Passing this Manual on to third parties, duplication of any kind –
even in form of excerpts –as well as the use and/or disclosure of
the contents without the written consent of the manufacturer is not
permitted, except for internal purposes.
Violations oblige to compensation. The right for further claims
remains reserved.

HB-TP180/200 Checking Facility for Temperature Control Units
General
O8354-EN 2023-11 9
1.5 Warranty terms
The warranty terms are provided in the manufacturer's terms and
conditions.
1.6 Customer Service
For technical information, please contact the HB-Therm
representatives or our customer service department
→www.hb-therm.ch.
Furthermore, our employees are always interested in new infor-
mation and experiences resulting from the application that could be
valuable for the improvement of our products.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
10 O8354-EN 2023-11
2 Safety
This paragraph provides an overview of all important safety
aspects for optimal protection of personnel as well as safe and
trouble-free operation.
Disregarding this Manual and safety regulations specified therein
may result in considerable danger.
2.1 Intended Use
The checking facility for temperature control units is designed and
constructed exclusively for the intended use described here.
The checking facility for temperature control units serves solely
for the quality testing (determining the measuring accuracy of the
temperature, pressure and flow measurement) of HB-Therm
temperature control units. The checking facility is not suitable for
continuous duty (only for the duration of the quality test).
The checking facility for temperature control units must be
operated solely in accordance with the values indicated in the
Technical Information.
Observance of all information in this manual also pertains to the-
intended use.
Any use of the checking facility for temperature control units other
than or going beyond the intended use is deemed as misuse and
can lead to dangerous situations.
WARNING!
Improper use poses danger!
A misuse of the checking facility for temperature
control units can lead to dangerous situations.
In particular the following must not be used:
–You must NOT use heat transfer mediums other
than heat transfer oil.
–You must NOT use pressures, temperatures
higher than those specified.
Any claims arising from damage as a result of improper use are
excluded.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
O8354-EN 2023-11 11
2.2 Customer’s responsibility
The device is implemented commercially. Thus the owner of the
device is subject to legal industrial safety obligations.
In addition to the safety instructions in this Manual, the safety,
accident prevention guidelines and environmental protection
regulations, applicable at the site of implementation must be
complied with. In particular:
◼Owner must inform himself of applicable industrial safety
regulations and determine additional hazards that arise due to
the specific working conditions prevailing at the site where the
device is implemented, in a risk analysis. The risk assessment
must be implemented in the form of work instructions for device
operation.
◼Owner must check throughout the entire implementation period
of the device, whether the work instructions that owner has
created satisfy current legislation, and must adapt the
instructions if necessary.
◼Owner must clearly regulate and specify the responsibilities for
installation, operation, maintenance, and cleaning.
◼Owner must ensure that all employees who deal with the device
have read and understood this Manual.
In addition, owner must train personnel at regular intervals and
inform personnel of the hazards.
◼Owner must provide personnel with the required protective
equipment.
In addition, owner is responsible to ensure that the device is
always in a technically perfect condition, and therefore the
following applies:
◼Owner must ensure that the maintenance intervals described in
these operating instructions are complied with.
◼Owner must have all safety devices inspected regularly for
function and completeness.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
12 O8354-EN 2023-11
2.3 Personnel requirements
2.3.1 Qualifications
WARNING!
Danger of injury if insufficiently qualified!
Improper operation can lead to serious personal
injuries or property damage.
Therefore:
–Have all activities performed only by qualified
personnel.
The following qualifications are specified for different areas of
activity listed in the Manual.
◼An instructed person
has been instructed by the customer in an orientation session
on the assigned tasks and possible dangers in case of improper
behavior.
◼Qualified personnel
based on their professional training, know-how and experience
as well as knowledge of the applicable standards and
regulations is able to perform assigned work activities and to
detect and avoid possible dangers on their own.
◼A professional electrician
based on his/her professional training, know-how and
experience as well as knowledge of the applicable standards
and regulations is able to perform work on electrical systems
and to detect and avoid possible dangers on his/her own.
The professional electrician has been trained for the special
location where he/she works and knows the relevant standards
and regulations.
◼Hydraulic specialist
based on his or her technical training, knowledge and
experience as well as knowledge of the relevant standards and
regulations, is able to carry out work on hydraulic systems and
to independently recognise and avoid possible dangers.
The hydraulic specialist is trained for the specific location at
which he or she is employed and is familiar with the relevant
standards.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
O8354-EN 2023-11 13
2.3.2 Unauthorized persons
WARNING!
Danger for unauthorized persons!
Unauthorized persons not meeting the
requirements outlined here are not aware of the
dangers in the work area.
Therefore:
–Keep unauthorized persons away from the work
area.
–If in doubt, address the persons and direct them
to leave the work area.
–Interrupt work activities as long as unauthorized
persons are present in the work area.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
14 O8354-EN 2023-11
2.4 Personal protective equipment
When working, it may be necessary to wear personal protective
equipment in order to minimise dangers to health.
◼During work, always wear the protective equipment necessary
for the particular work.
◼Follow the information placed in the working area with regard
personal safety equipment.
Personal protective equipment for
special tasks
When performing special tasks it is necessary to wear personal
protective equipment. This personal protective equipment will be
separately specified in the chapters of this Manual. This special
protective equipment is explained below.
Protective clothing
means close-fitting working clothes with long arms and long
trousers. It serves primarily as protection against hot surfaces.
Protective gloves
to protect the hands against abrasions, cuts or deeper wounds as
well as against contact with hot surfaces.
Safety goggles
to protect the eyes against parts flying around or squirts of fluids.
Safety boots
to protect against heavy parts falling down or slipping on slippery
ground.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
O8354-EN 2023-11 15
2.5 Specific dangers
The following section lists the residual risks that have been
determined by the risk assessment.
◼Heed the safety instructions listed here, and the warnings in
subsequent chapters of this Manual, to reduce health hazards
and to avoid dangerous situations.
Hot materials
WARNING!
Danger of burns due to hot working materials!
During operation, working materials can reach high
temperatures and pressures and can cause burns
on contact.
Therefore:
–Only allow work on the hydraulics to be carried
out by qualified personnel.
–Before beginning work on the hydraulics, check
whether working materials are hot and under
pressure. If necessary, cool the unit down,
depressurise and switch off. Check that the unit
is free of pressure.
Hot surfaces
CAUTION!
Danger of burning on hot surfaces!
Contact with hot components can cause severe
burns.
Therefore:
–Always wear protective clothes and protective
gloves when working on hot components.
–Before starting work make sure that all
components have cooled down to ambient
temperature.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
16 O8354-EN 2023-11
2.6 Stickers and decals
The following symbols and information decals can be found in the
danger zone. They refer to the immediate vicinity around their
location.
WARNING!
Danger of injury because of illegible symbols!
Over the course of time stickers and decals may
become dirty or illegible for any other reason.
Therefore:
–Keep any safety, warning and operation related
decals in legible condition at all times.
–Replace damaged decals or stickers
immediately.
Hot surfaces
Hot surfaces, like hot machine parts, tanks or materials, but also
hot fluids, are not always detectable. Do not touch without
protective gloves.

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
O8354-EN 2023-11 17
2.7 CE Declaration of Conformity for Machinery
(CE-Directive 2006/42/EG, Annex II 1. A.)
Product
Checking facility for temperature control units
Unit types
HB-TP180
HB-TP200
Manufacturer Address
HB-Therm AG
Piccardstrasse 6
9015 St. Gallen
SWITZERLAND
www.hb-therm.com
CE guidelines
2011/65/EU
Note on the pressure equipment line
2014/68 / EU
The above products are in accordance with Article 4 (3). This
means that interpretation and production are consistent with good
engineering practice in the Member State.
Responsible for documentation
Martin Braun
HB-Therm AG
9015 St. Gallen
SWITZERLAND
Standards
EN ISO 12100:2010; EN ISO 13732-1:2008; EN IEC 63000:2018
We declare of our own responsibility that the above mentioned
products, to which this declaration refers, comply with the
appropriate regulations of the CE-Machinery Directive.
(CE-Directive 2006/42/EG), including its appendices and the
corresponding legal remission for implementation of the directive in
national law.
Furthermore, the above mentioned CE-Directives and standards
(or parts/clauses thereof) are applied.
St. Gallen, 2023-08-17
Reto Zürcher
Stefan Gajic
CEO
Compliance & Digitalisation

HB-TP180/200 Checking Facility for Temperature Control Units
Safety
18 O8354-EN 2023-11
2.8 UK Declaration of Conformity for Machinery
(Supply of Machinery (Safety) Regulation 2008, Statutory Instrument 2008 No. 1597)
Product
Checking facility for Temperature Control Units
Unit types
HB-TP180
HB-TP200
Manufacturer Address
HB-Therm AG
Piccardstrasse 6
9015 St. Gallen
SWITZERLAND
www.hb-therm.com
UK guidelines
The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012
Statutory Instruments 2012 No. 3032
Note on The Pressure Equipment
(Safety) Regulations 2016
Statutory Instruments 2016 No. 1105
The above products are in accordance with regulation 8. This
means that interpretation and production are consistent with good
engineering practice.
Responsible for documentation
Martin Braun
HB-Therm AG
9015 St. Gallen
SWITZERLAND
Standards
EN ISO 12100:2010; EN ISO 13732-1:2008; EN IEC 63000:2018
We declare of our own responsibility that the above mentioned
products, to which this declaration refers, comply with the
appropriate regulations of the Electromagnetic Compatibility
Regulations 2016, including its appendices. Furthermore, the
above mentioned Statutory Instruments and standards (or
parts/clauses thereof) are applied.
St. Gallen, 2023-08-17
Reto Zürcher
CEO
Stefan Gajic
Compliance & Digitalisation

HB-TP180/200 Checking Facility for Temperature Control Units
Technical data
O8354-EN 2023-11 19
3 Technical data
3.1 General Information
Fig. 1: Dimension HB-TP180/200-12
Fig. 2: Dimension Adapter HB-200/230Z for HB-TP180-12

HB-TP180/200 Checking Facility for Temperature Control Units
Technical data
20 O8354-EN 2023-11
Fig. 3: Dimension HB-TP180-45
Max. weight
Value
Unit
HB-TP180/200-12
9
kg
HB-TP180-45
9
kg
Adapter HB-200/230Z
for HB-TP180-12
3,5
kg