Henderson 80/2 User manual

80/2 & 80/3 Telescopic system
FITTING INSRUCTIONS –NOTICE DE POSE –MONTAGE HANDLEIDING –MONTAGEANLEITUNG
ISTRUZIONI DI MONTAGGIO –INSTUCCIONES DE MONTAJE
Short Arm
Belt Joint bracket
Belt retain block
Belt clamp
80/2
x 1
x 1
x 1
x 3
80/3
x 2
x 2
x 1
x 6
Long Arm
Fixed Floor guide
Adjustable floor guide bracket
Adjustable floor guide foot
80/2
x 1
x 1
x 1
x 1
80/3
x 2
x 1
x 2
x 2
Datum Block
Spanner
Husky Hanger & Apron plate
Second door bracket
80/2
x 1
x 1
x 4
x 0
80/3
x 1
x 1
x 6
x 1
Universal clip stop
Toothed belt
(Metres)
80/2
x 2
x 3 m
80/3
x 2
x 5 m
System Specification
Maximum Door Width = 1200mm Minimum Door Width = 500mm
Door Thickness Range = 32 > 47mm Maximum Weight per Leaf (80/2 & 80/3) = 80kg
Contents of Kit

Tape
Measure
2, 3, 4 & 5 mm
Allen keys
Posi drive
screwdriver
Spirit level
Tools required
Scissors
System overview & track installation
KEY
DT = DOOR THICKNESS TSH = TRACK SET HEIGHT
DH = DOOR HEIGHT S = GAP REQUIRED BETWEEN TRACKS
X = PCH RECOMMENDED TOP CLEARANCE (63.5mm)

Door Floor guide routing detail
80/2 Door Overview
(DT –10) /2
80/2Track components
KEY
DW = DOOR WIDTH APP= MAXIMUM RECOMMENDED CLEAR OPENING WIDTH
OL = OVERLAP OF DOORS (RECOMMENDED 70mm)
Doors open final
position
APP = (2 X DW ) –( 2 X OL)
PCH RECOMMEND
OL = 70mm
APP = 2 X DW –140
DW = APP + 140
2

80/3 Door Overview
80/3Track components
APP = (3xDW) –(3xOL)
PCH RECOMMEND OL = 70mm
APP = 3 x DW –210
Or
DW = APP + 210
Doors open
final position
3
KEY
DW = DOOR WIDTH APP= MAXIMUM RECOMMENDED CLEAR OPENING WIDTH
OL = OVERLAP OF DOORS (RECOMMENDED 70mm)

1. Attach apron plates (All doors)
2. Attach long arm on follower door
Atta
(DT-20) / 2
(DT-20) / 2
8G x 38 Wood Screws
4.5 x 30 Wood Screws

3. Attach short arm on follower doors
4. Remove bearing caps
DT
(DT-20) / 2
4.5 x 30 Wood Screws

5. Loop belt around bearing wheels & cut belt to length
Loop belt around bearing wheels
6. Attach both ends to belt joint bracket
M6 x 12 CSK HD
HD
Belt clamp

IMPORTANT
Belt tension should be sufficient
to allow connection between
doors
7. Clamp bracket should be free to traverse between bearings
8. Re attach bearing caps
Approx 10 > 22mm
depending upon door
thickness

9. Position retain block on Lead door
Lead door
Follower door
Fixed floor guide
Adjustable floor
guide
10. Floor guide overview
4.5 x 30 Wood Screws
(DT –20 ) / 2

12. Position floor guide on follower door
11. Align doors with spirit level to position fixed floor guide
4.5 x 30Wood screws
(DT –10) / 2 + 3
Datum Wall
Spirit level
M4 x 6 Grub screw

13. Hang doors onto husky hangers
14. Set height & secure doors to hangers
See system overview for
set height

15. Ensure floor guide correctly aligned
16. Connect doors
Tighten

17. 80/2 & 80/3 DOOR BELT OVERVIEW
18. 80/3 DOOR SYSTEM ONLY –Add second door bracket to long arm
M6 X 12 CSK HD
Second door
clamp bracket

19. 80/3 DOOR SYSTEM ONLY –CONNECT DOORS
20. 80/3 door belt connection overview
M6 x 12 CSK HD
Clamp block
Follower door 1
Follower door 2
Follower door 2
Follower door 1
Belt runs in front of belt bracket
Bracket to be clamped
to door
Belt runs behind
second door bracket

22. Affix datum block –ensuring doors are able to fully traverse the track
4.5x30 Wood Screws
4.5x30 Wood Screws
Soffit fix
Face fix
Mark position of datum
block by aligning with edge
of Follower door
21. With doors in fully closed position mark position for datum block
Woodscrews
locate on inside
of datum block
Installed Track

23. Connect belt to datum block
Datum block
668477 REV 2 –OCT 2014
24. With doors in fully closed position, locate the clip
stop by sliding the stop up to the lead door hangers
and securing in position
25. With all doors aligned in the open position, locate
the clip stop by sliding the stop up to the lead door
hangers and secure in position
Lead door
Lead door
Follower door