HIGHLEAD GC24698-2B User manual
HIGH
LEAD
Purchasing
Dept
Copy
GC24698-2B/-BL/-BR
Super Post Bed Compound Feed Lockstitch Sewing Machine
Instruction
Manual
Parts Catalog
SHANGHAI
HUIGONG
N0.3
SEWING
MACHINE
FACTORY
--- CONTENTS ---
Instruction Manual
•
Preparation
for
operation
..............................................................
1
l,
Safety precautions
.....................................................................
1
2,
Precautions before starting operation
.......................................................
1
3,
Precautions for operating conditions
.......................................................
1
•
Cautions
on
use
......................................................................
1
1, Lubrication (
1)
........................................................................
1
2,
Lubrication (2)
........................................................................
1
3,
Condition
of
oil lubrication
..............................................................
1
4,
Cautions on operation
..................................................................
2
•
Oper·ation
...........................................................................
2
l,
How
to
attach needle
...................................................................
2
2,
How
to
wind the lower thread
...........................................................
2
3,
Selection
of
Thread
....................................................................
3
4,
How
to
route the upper thread
............................................................
3
5,
Adjustment
of
stitch length and reverse sewing
...............................................
4
6,
Setting bobbin
........................................................................
4
7,
Threading
of
bobbin thread
..............................................................
4
8,
Balance
of
thread tension
................................................................
4
9,
Lower thread tension
...................................................................
4
10, Upper thread tension
..................................................................
4
11, Adjustment
of
pressure
of
presser foot
....................................................
5
12, Timing between rotating hook motion and needle motion
......................................
5
13,
AdjustmentofFeeddogheight
..........................................................
5
14, Walking foot and presser foot vertical stroke adjustment
......................................
6
15, Safety clutch device
...................................................................
6
16, Installation
of
Belt cover
...............................................................
7
Specifications
............................................................................
7
Parts Catalog
A,
ARM
BED AND ITS ACCESSORIES
.....................................................
8
B,
THREAD TENSION REGULATOR MECHANISM
.........................................
10
C ARM SHAFT MECHANISM
...........................................................
13
D,
UPPER SHAFT & PRESSER FOOT MECHANISM
.........................................
15
L TAKE-UP THREAD AND SHAFT MECHANISM
..........................................
18
F, STITCH REGULATOR MECHANISM
...................................................
21
G,
LOWER SHAFT & FEED ROCK SHAFT MECHANISM
....................................
23
H,
HOOK SADDLE MECHANISM
........................................................
26
I,
OIL LUBRICATION MECHANISM
.....................................................
30
J, ACCESSORIES
......................................................................
33
II
Preparation
for operation:
1.
Safety precautions:
1)
When turning the power on, keep your hands and fingers away from the area around/under the needle
and the area around the pulley.
2) Power must
be
turned offwhen the machine is not in use, or when the operator leaves the seat.
3) Power must be turned off when tilting the machine head, installing or removing the
"V"
belt, adjusting
the machine, or when replacing.
4) Avoid placing fingers, hairs, bars etc. near the pulley,
"V"
belt, bobbin winder pulley, or motor when the
machine
is
in
operation.
5)
Do
not insert fingers into the thread take-up cover, under/around the needle, or pulley when the machine
is
in operation.
6)
If
a belt cover, finger guard, eye guard are installed, do not operate the machine without these safety
devices.
2.
Precautions
before
starting
operation:
1)
Never operate the machine before filling the machine's oil pan.
2)
When a new sewing machine
is
first turned on, verify the rotational direction
of
the pulley with the
power
on.
3) Verify the voltage and phase (single or three) with those given on the machine nameplate.
3.
Precautions for
operating
conditions:
l)
Avoid using the machine at abnormally high temperatures (
35
'C
or
higher)
or low temperatures ( 5
'C
or
lower)
2)
Avoid using the machine in dusty conditions.
II
Cautions on use:
l. Lubrication (1)
(Fig.I)
Pour oil up
to
position
"H"
of
the oil tank.
During operation, check the oil level periodically, and in cases
where the oil level
is
below position
"L",
replenish the oil supply up to
position ''H".
U~.:
white
spindle
oil.
2.
Lubrication (2) (Fig.2a, Fig.2b)
When a new sewing machine
is
used for the first
time, or sewing machine left out
of
use for a long time
is
used again, replenish a suitable amount
of
oil to the
portions indicated by arrow in the fig.
Note:
Lubricate
the
Hook
Base
everyday.
3.
Condition
of
oil
lubrication
(Fig.3):
-I-
0
Fig.2a
While operating the machine, check the condition
of
oil lubrication through the oil check window.
4.
Cautions on operation
1)
When the power is turned on or off, keep foot away from the pedal.
2) It should be noted that the brake might not work when the power is interrupted or power failure occurs during
sewing machine operation.
3)Periodically clean the machine.
• Operation
1.
How
to
attach needle (Fig.4):
Note: Before attach needle, be sure to
turn
off the power.
1)
Turn the balance wheel by hand to raise the needle bar to its highest
position;
2)
Loosen the needle clamping screw;
3) Hold the needles so that the two needles side with the long grooved
(faces each other), and insert it
as
deeply
as
it will go into the needle
clamping holes( model GC24698-2B);Hold the needle to its side with
the
long groove side(left),then insert the needle
as
deeply
as
it will go into
the
needle clamping hole(model GC24698-BL!BR).
4) Tighten the needle clamping screw.
2.
How
to
wind the lower
thread
(Fig.5):
GC24698-BL/BR
GC24698-2B
Strength
of
winding: Particularly
in
the case
of
nylon or polyester thread, wind the bobbin loosely.
Uneven winding:
If
the bobbin is wound unevenly, slide the thread guide toward the less wound portion
of
bobbin.
Winding amount: When the bobbin is wound excessively, loosen the adjusting screw. When the bobbin
is
wound
-2-
insufficiently, tighten the adjusting screw.
Winding tension
adjusting screw
"-.
Thread guid
Winding amount
adjusting screw
3.
Selection
of
Thread
(Fig.6) :
I
u u
0
Even winding
an amount 4/!
fully capacity
Fig.5 Fig.6
It
is
recommended to use
"S"
twist thread in the left needle (Viewed from front), and
"Z"
twist thread in the
right needle.
When discriminate use
of
needle thread is impossible, use
"Z"
twist thread
in
the needle. For bobbin thread,
"S"
twist thread
as
well as
"Z"
twist thread can
be
used.
4.
How to route the
upper
thread
(Fig.7, Fig.8):
l)
Pass each upper thread through thread guide A
Note: when
thin
sli11pery
thread
(polyester
thread
for example)
is
used
pass
the
thread
through
thread
guide B as show in Fig.7
2)
With the take-up lever located at the upper most position, pass each thread in the order in Fig.8.
Note:
Pressing
the
upper
thread
loosening
button,
the
upper
thread
can be pulled
out
easily.
A B A B A
Fig.7
Lead
the
thread
leftward
-3-
Lead
the
thread
rightward
Fig.8
5.
Adjustment ofstitch length
and
reverse sewing (Fig.9):
1)
Rotate the stitch length adjusting dial to change the stitch length
2) Pressing the stitch length adjusting lever for reverse stitching.
6.
Setting bobbin ( Fig.10 ):
Dial
~
~Feed
reverse
lever
-----
Fig.9
1)
Pulling out 5cm thread tail from the bobbin;
2) Hold the bobbin so that the bobbin thread is would in tight direction and put it into the hook.
7.
Threading
of
bobbin
thread
(Fig.11, Fig.12):
1)
Flap down the latch lever, from the slit 1
of
the hook, pass the thread through underneath
of
the hook
body
2,
pull the thread outside (Fig.11);
2) While holding the needle thread
by
left hand, rotate the hand wheel one
tum
by right hand. By pulling
·up
the needle thread, the bobbin thread will be lifted. Close the slide plate (Fig.12)
A 0
_..-->-:::~·
&
..
?
t
=--=--===-
Bal
once
tension
BX~-----·~
~
~h'I
needle
or
loose
bobbin
tension
IFig.13
8.
Balance of
thread
tension (Fig.13):
9.
Lower
thread
tension (Fig.14):
There
is
virtually no need to adjust the lower thread tension, except
for
special kind
of
the fabrics or thread.
when slight adjustment will be necessary.
Turning the screw I clockwise will increase the tension
of
lower thread, otherwise, the tension
of
lower
thread will decrease. (Fig.14).
10-.
Upper
thread
tension (Fig.15):
-4-
1)
The upper thread can be adjusted based on the lower thread
tension.
2) Adjustment can be done
by
rotating the thread tension nut.
11.
Adjustment
of
pressure
of
presser foot
(Fig.16):
1)
Pressure should be adjusted according to the material to be
sewn.
2) Turning the pressure adjusting screw to adjust the
pressure
of
presser foot
12.
Timing between rotating hook motion
and needle motion (Fig.17):
~--
1)
Set stitch length to
"6";
2)
When needle is lifted 2.4mm from the lower dead
point, the following position relationship should be
maintained:
l
~~r~
,~.
I1 (
Figl5
• The upper edge
of
needle eye should be 2.3mm
below the hook point Gap between hook point and upper edge
of
needle eye
• The hook point should be located at the center
of
needle
axis.
• Gap between the hook point and the side face
of
needle
should be 0.05 mm
13.
Adjustment
of
Feed dog height (Fig.18):
Height
of
feed dog should be adjusted for individual fabrics with
the following cautions:
1)
Fabric will be damaged
if
the feed dog extends too high or
pressure
of
presser foot is too large
2) Even stitch length cannot be assured
if
the feed dog
is
too
low or pressure
of
presser foot is too small
needle
lower
dead
point
Center
of
needle
axis
3) Feed dog height should be measured at the point where the needle
is
at
the
top
position.
For light fabric: Approx 0.8mm
For usual fabric: Approx l.Omm
For heavy fabric: Approx l.2mm
Adjustment procedure:
1)
Lay down the machine bed toward the other side;
2)
Turn the balance wheel
by
hand stop when the feed dog
is
raise to its
highest position from the surface
of
needle place;
3) Loosen the Screw and adjust the height
of
the feed dog;
-5-
w~08mm
~
07
11omm
@~'Iii
f
1.2mm
r
Fig
18
4) After adjusted, tighten the screw.
The feed dog height
is
factory-adjusted to 1.2mm
14.
Walking foot and presser foot vertical stroke adjustment (Fig.19):
When fabric with large elasticity is sewn, or when thickness
of
fabric changes, the vertical stroke (movable range)
of
the presser
feet should be adjusted as follows: Special bolt Crank
1)
Loosen the special bolt;
2)
The vertical strokes
of
presser feet become maximum when
the crank rod is moved downward and set;
3) The vertical strokes
of
presser feet become minimum when
the crank rod is moved upward and set;
4)
After the adjustment, tighten the special nut.
The vertical strokes ofpresser feet can be adjusted within a
range from 2mm to 6mm.
15.
Safety clutch device (Fig.20, Fig.21)
Crank
rod
Safety clutch device is installed to prevent the hook and cog belt from damage in case the
thread
is
caught into the hook when the machine
is
loaded abnormally operation.
1)
Function ofsafety clutch:
A.
When
the safety clutch acts,
the
cog
belt
pulley will be unloaded. Then the rotation
of
hook shaft will
stop. The arm shaft only will rotate. Stop the operation
of
machine.
B.
Clean the thread thoroughly which is caught into the hook.
C.
Turn the cog belt hub
by
hand, and check whether the hook shaft rotates lightly and properly, place the
clutch device as follows.
2)
How
to set the safety clutch (Fig.20)
Push
button
Fig.20 Fig.21
A.
While pressing down the push button on the opposite side
of
bed by left hand, tmn the balance
''heel
slowly by right hand away from you;
B.
The balance wheel will stop
by
the gear plate, but
t11m
the balance wheel more firmly;
C.
Release the push button, the safety clutch device
is
set.
3)
Force applied to the safety clutch (Fig.21)
A.
The force applied to the safety clutch
is
the smallest when the mark
of
eccentric pin faces the center
of
the lower shaft. The force proportionally increases as the mark faces the outside;
B.
To
adjust the force slide the timing belt, loosen the set screw, and tum the eccentric pin:
C.
After the adjustment, tighten the set screw.
-6-
16. Installation
of
Belt cover:
1)
Fixed 1
to
the
arm
with screws
2) Fixed 3
to
1 with screws
3) Fixed 4
to
3 and
arm
with screws
2 (2)
Fl
v
(2)
3
4 (2)
w
Specifications:
~
GC24698-2B GC24698-BL/BR
c
Material weight Medium Heavy material
Max. sewing speed 2000rpm
Stitch length 0-7mm
Needle
bar
stroke
36nu11
Presser
By
hand Snun
foot stroke
By
knee 16nun
Alternating movement
2-611m1
Stitch-length adjusting Dial type
Alternating movement Automatic
Needle DP X
17
(
22#--24#)
Motor Clutch motor 370W
Needle gauge 7.94mm
9.52111111
-7-
A.ARM
BED
AND
ITS
ACCESSORIES
2 3 4
(2)
5 6 8 9
10
25
24
11
23
I
22
21
26
(2)
19
18
17
16
'
...
'
(2)~~
(26)~
i
(15)
15
14
13
-8-
A.ARM BED AND ITS
ACCESSORIES
O'.l
....:!
~
N
~
O'.l
I I
Fig.
00
00
00
Part No. Description
°'
°'
°' Remarks
\D
\D
\D
No.
"'1°
""'1°
"tj-
a N N
u u
0 0 0
AOl
HA300B2090 Rubber plug 2 2 2
A02 HA300B2170 Screw 42 42
42
11/64
(40)
x9
A03 H4716B8001 Oil guide plate 1 1 1
A04 H4717B8001 Thread take-up cover 1 1 1
AOS
H4715B8001 Rubber plug 1 1 1
A06 H4718B8001
Arm
side cover (left) 1 1 1
A07 H2000B2010 Rubber plug 1 1 1
A08 H4719B8001
Arm
side cover (right) 1 1 1
A09 HA700B2060 Screw 2 2 2 11/64
(40)
xs
AlO H2400B2100 Thread guide 1 1 1
All
HA307B0673 Rubber plug 1 1 1
Al2
H4715H8001 Push button 1 1 1
Al3
H4714I-l8001 Spring 1 1 1
Al4
H007013050 E-type ring 1 1 1
AlS
H2000M0090 Cap 2 2 2
Al6
H3200B2100 Screw 1 1 1
9164
(40)
x6.5
A17 H3212B0066 Thread guide 1 1 1
Al8
H3000D2160 Screw 1 1 1
9164
(
40)
x4.5
Al9
1-!4727B8001 Face plate 1 1 1
A20 H4726B8001 Thread guide 1 1 1
A21
H2400B2080 Screw 2 2 2 3/16
(28)
x]2.l
A22 H2400B2070 Thread guide 1 1 1
A23 H4730B8001 Guide mounting plate 1 1 1
A24 l-!2400B2060 Spacer 1 1 1
A25 H3200B2060 Oil guide plate 1 1 1
A26 H7117B8001
An11
side cover 2 2 2
-9-
B.
THREAD
TENSION
REGULATOR
MECHANISM
1 2 3 4 8 9
10
11
12
13
I
48
47 46
45
44
43
42
41
40
39 38 37 36 35
-10-
14
15 16 18
34
33 32
31
30
26
27
28
29
B.THREAD TENSION REGULATOR MECHANISM
m
~
~
N m m
I I I
Fig.
00
00
00
Part No. Description
0\
0\
0\
Remarks
\Cl \Cl \Cl
No.
"1"
"1"
"1"
N N N
u u u
0 0 0
BOl H2504C6510
Screw
2 2 2
9164
(
40)
x3
B02 H3221B3142
Tension
releasing
plate 1 1 1
B03 H3221B6812
Tension
releasing spring 1 1 1
B04 H4705C8001
Screw
1 1 1
B05 H4706C8001
Lever
1 1 1
B06 HA7311C306
Screw
1 1 1
9164
(40)
x7
B07 H4707C8001
Mounting
plate 1 1 1
B08 H007013050 E-type
ring
1 1 1
B09
H322IB6820
Mounting
plate 1 1 1
BJO HA300C2030
Screw
2 2 2 11/64
(40)
xs
Bil
H3221B6810 Nut 2 2 2
B12 H4708C8001
Spring
1 1 1
B13 H4709C8001
Push
button
1 1 1
B14 H3221B0685
Thread
tension
stud
1 11/64
(40)
X]4
815
H3221B0683
Thread
tension stud 1 1 1 11/64
(40)
x]4
BIG
HAI
12B0693
Thread
tension disc 4 2 2
Bl7
H3221B0684
Spring
1 1
1317
H3300B2040
Spring
2
818
HA710B0671
Thumb
nut 2 1 1
Bl9
H3221B0682
Pin
3 2 2
B20 HA106B0676
Screw
1 1 1
9164
(40)
x6
B21
H3306B0661
Thread
guide 1 1 1
822
HA310B0702
Tension
releasing disc 2 1 1
823
H4710C8001
Spring
2 1 1
B24 HA! 15B7010
Thumb
nut revolution stopper 2 1 I
825
HA310130701
Thumb
nut 2 1 1
826
HA310130705
Thread
tension disc 4 2 2
1327
1-13221136816
Pin 1
B28 H3221Bll689
Thread
tension stud 1
114
(40)
x23
1329
H3221130686 Tlu-ead tension stud 1 1 1
114
(40)
x23 '
[33() H324811372i
Thumb
nut 1 I 1
B31
113248113621
Take-up
spring guide 1
832
ll3248113C21
Screw
1 9/64
(40)
X6
1333
H32481131321
Stopper
1
1334
113248113921 Tlu-ead tension post 1
f335
113248113521
Screw
2 1/8
(44)
x3.9
1336
113248113821
Bushing
1
1337
1-132481
BF21 Plate
complete
1
1338
f-14712C8001
Thread
take-up spring 1
Ll39
ll3248 Il3E21 Plate
complete
1
Jl4()
114713C8001
Thread
take-up spring 1 1 1
1341
113248113D2 I Plate
complete
1 1 1
1342
H324811:3421
Thread
tension stud 1 9/64 (4())
X2.9
-
11
-
B.THREAD TENSION
REGULATOR
MECHANISM
o::l
~
r:x:
N
o::l
o::l
I I I
Fig.
00
00 00
Part No. Description °' °' °' Remarks
l.O l.O l.O
No.
-.:!" -.:!" -.:!"
N N N
u u u
0 0 0
B42 H4804C8001 Thread tension stud 1 1 9/64
(40)
X2.9
B43
H32481B121 Thread tension stud 1 1/4
(40)
X38.5
B43 H4805C8001 Thread tension stud 1 1 1/4
(40)
Xl4.5
B44 H3230K0751 Screw 1 1 1 11/64
(40)
xIO
B45
H3221B6817 Pin 1 1 1
B46 H4769E8001 Pin 1 1 1
B47 H3200B2100 Screw 1 1 1
9164
(40)
x6.5
B48 H3221B6819 Stopper 1 1 1
-l2 -
C.ARM
SHAFT
MECHANISM
4 5 6
(11)
18
28 27
26
-
13
-
C.ARM SHAFT MECHANISM
o:l
......l
i::i:::
N i:o
o:l
I I I
Fig.
00
00
00
Part No. Description °' °'
°'
Remarks
'Cl
'Cl 'Cl
No.
"<!"
"<!" "<!"
N N N
u u u
c.::i
c.::i
c.::i
COl
HA307C0662 Set screw 1 1 1
114
(40)
x6
C02 H4706D8001 Crank 1 1 1
C03
HA105D0662 Set screw 1 1 1 1/4
(40)
x4
C04 HA100C2060 Screw 1 1 1
9132
(28)
x13
cos
HA100C2070 Screw 1 1 1
9132
(28)
x14
C06 H4708D8001 Set screw 1 1 1 l/4(24)x
13
C07 H32111B104 Felt 1 1 1
C08 H32111B204
Arm
shaft bushing (left) 1 1 1
C09 H4709D8001
Arm
shaft 1 1 1
ClO H3205C0661 Spring flange 3 3 3
Cll
HA113F0684 Screw 1 1 1 15/64
(28)
x8.5
C12 H3205Cl021 Pulley 1 1 1
C13 HA100F2130 Screw 1 1 1 15/64
(28)
x14.5
C14 H3205J0662 Bearing 1 1 1
Cl5
H3205J0661 Collar 1 1 1
Cl6
HA110D0672 Screw 2 2 2 15/64
(28)
x12
Cl7
H4100C2040 Pulley 1 1 1
C18 H7104D8001 Cog belt 1 1 1
C19 HA104F0654 Screw 1 1 1 15/64
(28)
xlO
C20 H4713D8001 Link 1 1 1
C21
H4714D8001 Pin 1 1 1
C22 H4716D8001 Spring 1 1 1
C23 H007013025 E-type ring 1 1 1
C24 H4717D8001 Link 1 I 1
C25 H4718D8001 Pin I 1 1
C26 H4719D8001 Link 1 1 1
C27 H4715D8001 Pin 1 I I
C28
H4720D8001 Bushing I 1 1
C29 H4721D8001 Screw I I 1 15/64(28)xJ0.5
C30 H4722D8001 Pulley I I I
C31
H4723D8001 Screw 2 2 2 15/64(28)x4 5
-14-
D.
UPPER
SHAFT
&
PRESSER
FOOT
MECHANISM
40
39
38
37
1 2 3 4
(2)
5 6 7 8 9
10
11
12
13
14
30
29
-15-
D.UPPER SHAFT & PRESSER FOOT MECHANISM
m
.....:i
~
N m m
I I I
Fig.
00 00 00
Part No. Description
°' °' °'
Remarks
\0 \0 \0
No.
""I° ""I° ""I°
N N N
u u u
0 0 0
DOI
H470SE8001 Feed lifting rock shaft I I I
D02 H4707E8001 Bushing 2 2 2
D03 H0030SS060 Nut I I I
D04 H4706E8001 Set screw 2 2 2
114
(24)x7
DOS
H4709E8001 Crank I I I
D06 H311SF0671 Screw I I I 1/4 (
28)
x
16
D07 H2013J006S Washer I 1 1
DOS
H2014J0066 Connecting rod I I 1
D09 H2000J2100 Screw I 1 I
DlO H4713E8001 Oil wick 1 1 I
Dll
H20111C106 Holder I 1 1
D12 H0070092SO C-type ring 1 1 1
Dl3
H4714E8001 Eccentric I 1 I
Dl4
HA307C0662 Screw 2 2 2
114
(40)
x6
DIS
H4732E8001 Screw I 1 1 1/4
(24)
x14
Dl6
H4739E8001 Snap pin 1 1 1
D17 H4734E7101 Knee lifter lifting lever 1 1 1
DJS H7104E8001 Operation rod 1 1 1
D19 H4741E8001 Collar 1 1 1
D20 H4742E8001 Screw 1 1 1
11164
(40)
xS.S
D21 H3100G2170 Screw 1 1 1 1/4
(24)
x]7
D22 H4730E8001 Lever spring 1 1 1
D23 H4729E8001 Screw 1 1 1
lS/64
(2S)
x79
D24 H4727E8001 Twist spring 1 1 1
D2S H4728E8001 Knee lifting lever 1 1 1
D26 H3100G2130 Screw 1 1 1
114
(24)
x7
D27 H4726E8001 Nut 1 1 1
D28 H472SE8001 Screw 1 1 1
114
(24)
x]9
D29 HA111G06S3 Screw 2 2 2 11/64(
40)x
12
D30 H4723E8001 Guide 1 1 1
D31
H47S4E8001 Presser
bar
1 1 1
D32 H4744E8001 Bushing I 1 1
D33 H3200E2020 Screw 1 1 1 l/8(44)x9
D34
H4746ESOOJ
Spring bracket 1 1 1
D35 H4768E8001 Thread releasing plate 1 1 1
D36 H240410034 Screw 1 1 1 9/64
(40)
X8.5
D37 H4748E8001 Lift lever 1 1 1
D38 H4767ESOOI Spring 1 1 1
D39 H4752E8001 Bracket 1 1 1
D40 H4749E8001 Screw I 1 1 11/64
(40)
x8.S
D41
H4715E8001 Bell crank 1 1 1
D42 H2004J06SS Screw 1 1 1 3/16
(28)
xJO
D43 H4717E8001 Roller 1 1 1
-16-
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