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Hitachi 61HDX98B User manual

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CONTENTS... 1999 DP-85 HDTVProjectionTelevisionInformation
NOVEMBER,1999 Prepared by: ALVIERODGERSC.E.T.
This training package is geared specifically to the 61HDX98B HDTV. However, most of
the material will cross over to the 60SDX88B progressive scan HDTV capable set. The
necessary understanding that the 60SDX88B requires a Set-Top-Box to receive SDTV and
HDTV signals is important. The 60SDX88B does NOT have a DM-1 module. This module
is built into the 61HDX98B which allows this set to receive all ATSC formats as well as
Direct TV, NTSC, SDTV or HDTV. It does not have Component Inputs.
The 60SDX88B has a built in FLEX converter that translates any input into either 480P for
NTSC or SDTV and/or 1080I for HDTV. It does have Component Inputs.
The Power Supplies are the same for either set.
The Deflection circuit is very similar between the two sets.
The Signal PWB is very similar between the two sets, minus the differences mentioned
above.
Digital Convergence is the same between the two sets.
61HDX98B is a DP-85 chassis with a 16X9 aspect screen.
60SDX88B is a DP-86 chassis with a 3X4 aspect screen.
SEE DP-86 TRAINING SECTION IN THE BACK OF THE PACKAGE.
CONTENTS
”SECTION” “PAGE”
DP-85 CHASSIS TRAINING and INFORMATION” HDTV
CONTENTS PAGE (A-1)
1): GENERAL BLOCK DIAGRAMS, SECTION:
•Power Supply Block Explanation --------------------------------------------------------- 01-01
•Power Supply Block Diagram ------------------------------------------------------------- 01-02
•DM-1 Module Front End Block Explanation -------------------------------------------- 01-03
•DM-1 Module Front End Block Diagram ------------------------------------------------ 01-05
•AV Selector Block Explanation ------------------------------------------------------------ 01-06
•AV SelectorBlock Diagram ---------------------------------------------------------------- 01-07
•System Control Block Explanation ------------------------------------------------------- 01-08
•System Control Block Diagram ----------------------------------------------------------- 01-10
•2H Video Block Explanation --------------------------------------------------------------- 01-11
•2H Video Block Diagram ------------------------------------------------------------------- 01-12
•Deflection Circuit Block Explanation ---------------------------------------------------- 01-13
•Deflection Circuit Block Diagram -------------------------------------------------------- 01-16
•CRT Block Diagram ------------------------------------------------------------------------- 01-17
•Audio Output Block Diagram ------------------------------------------------------------- 01-18
•Rear Panel Diagram ------------------------------------------------------------------------- 01-19
•4X3 Displayed on 16X9 Four Possible Modes ------------------------------------------- 01-20
2): POWER SUPPLY INFORMATION, SECTION:
•Digital Circuit Power Supply SHUT DOWN Block Diagram -------------------------- 02-01
•Digital Circuit Power Supply SHUT DOWN Circuit Diagram ------------------------- 02-02
•Digital Circuit Power Supply Visual Trouble Shooting LED's Diagram ------------- 02-03
•Digital Circuit Power Supply Distribution Diagram-------------------------------------- 02-04
•Deflection and High Voltage Power Supply SHUT DOWN Block Diagram --------- 02-05
•Deflection and High Voltage Power Supply SHUT DOWN Circuit Diagram -------- 02-06
•Deflection Power Supply Visual Trouble Shooting LED's Diagram ------------------ 02-07
•Deflection Power Supply Distribution Diagram ------------------------------------------ 02-08
3): HORIZONTAL DRIVE, SECTION:
•Horizontal Drive Circuit Diagram --------------------------------------------------------- 03-01
4): VIDEO SIGNAL INFORMATION:
•Video Signal Main and Terminal Circuit Diagram -------------------------------------- 04-01
•ABL Circuit Diagram ------------------------------------------------------------------------- 04-02
•Horizontal and Vertical SWEEP LOSS DETECTION Circuit ------------------------ 04-03
5): AUDIO CIRCUIT INFORMATION:
•Audio Signal Main and Terminal Board Circuit Diagram ----------------------------- 05-01
•Audio SURROUND Board Circuit Diagram ---------------------------------------------- 05-02
•Audio and Video MUTE Circuit Diagram ------------------------------------------------ 05-03
•Audio MUTE Surround Board Circuit Diagram ----------------------------------------- 05-04
•Audio MUTE Audio Output Board Circuit Diagram ------------------------------------ 05-05
6): DIGITAL CONVERGENCE CIRCUIT INFORMATION:
•Digital Convergence INTER-CONNECTION Diagram -------------------------------- 06-01
CONTENTS
”SECTION” “PAGE”
DP-85 CHASSIS TRAINING and INFORMATION” HDTV
CONTENTS PAGE (A-2)
•Digital Convergence OVERLAY Information -------------------------------------------- 06-02
•Digital Convergence OVERLAY DIMENSIONS --------------------------------------- 06-03
•Digital Convergence REMOTE CONTROL Button Identification ------------------- 06-04
7): MICROPROCESSOR
•Microprocessor Port Definitions ......................................................................................07-01
•Microprocessor Data Port Block Diagram .......................................................................07-03
•Microprocessor Data Communications Block Diagram ...................................................07-04
8): ADJUSTMENTS
•Adjustment Order ...............................................................................................................08-01
•I2C Bus Alignments in the Field...........................................................................................08-02
•Centering Magnets Location...............................................................................................08-06
•Pre Heat Run Condition.......................................................................................................08-07
•Cut Off and Focus Adjustment ............................................................................................08-08
•Digital Convergence Unit Crosshatch Phase......................................................................08-09
•Horizontal Position “Coarse” Adjustment..........................................................................08-10
•Raster Tilt (Deflection Yoke) Adjustment..........................................................................08-11
•Beam Alignment Adjustment..............................................................................................08-12
•Centering Magnet and Beam Shape Magnet Identifications............................................08-13
•Static Centering and Center Adjustment ........................................................................08-14
•Horizontal Blanking Phase Adjustment..............................................................................08-15
•Horizontal & Vertical Size Adjustment................................................................................08-16
•Trapezoid Distortion Adjustment .......................................................................................08-17
•Side Pincushion Distortion Adjustment ..............................................................................08-18
•Beam Form Adjustment ......................................................................................................08-19
•Optical System Alignment (Lens)........................................................................................08-20
•Blue Defocus Adjustment ....................................................................................................08-21
•Red, Green and Blue White Balance Tracking.....................................................................08-22
•Sub Brightness Adjustment Alternate Method .....................................................................08-23
•Horizontal Position “Fine” Adjustment ...............................................................................08-24
DIGITAL CONVERGENCE ALIGNMENT PROCEDURE
•Digital Convergence Overlay Smooth and Full.................................................................08-25
•(3X3) and (7X5) Stopping positions.....................................................................................08-26
•(13X9) Stopping positions....................................................................................................08-27
•Digital Convergence Remote Control.................................................................................08-28
•Clearing RAM Data .............................................................................................................08-29
•Raster Centering .................................................................................................................08-30
FULL MODE
•Green 3X3 Adjustment ......................................................................................................................08-31
•Red and Blue 3X3 Adjustment ..........................................................................................................08-32
•Green 7X5 Adjustment ......................................................................................................................08-33
CONTENTS
”SECTION” “PAGE”
DP-85 CHASSIS TRAINING and INFORMATION” HDTV
CONTENTS PAGE (A-3)
•Red and Blue 7X5 Adjustment ..........................................................................................................08-34
•Green 13X9 Adjustment ....................................................................................................................08-35
•Red and Blue 13X9 Adjustment ........................................................................................................08-36
•Storing New Dig. Conv. Data ...........................................................................................................08-37
•Magic Focus Initialization ................................................................................................................08-38
SMOOTH MODE
Change Screen Format to SMOOTH Mode and repeat steps below.
•Green 7X5 Adjustment (If necessary) ...............................................................................................08-33
•Red and Blue 7X5 Adjustment (If necessary) ...................................................................................08-34
•Green 13X9 Adjustment ....................................................................................................................08-35
•Red and Blue 13X9 Adjustment ........................................................................................................08-36
•Storing New Dig. Conv. Data ...........................................................................................................08-37
•Magic Focus Initialization ................................................................................................................08-38
•Static Centering Adjustment .......................................................................................................... 08-39
Minor Digital Convergence Adjustment
•Minor Adjustments Needed ............................................................................................................08-40
•Accessing Digital Convergence Error Codes ..................................................................................08-41
Adjustments Continued
•Memory Initialization Procedure .......................................................................................................08-42
9): TROUBLE SHOOTING
•No Raster No Power ..........................................................................................................................09-01
•A and B: No Relay Click, Def. Red LED Blinking ...................................................................09-02
•C and R: No Red LED B+ .........................................................................................................09-03
•D, E and F: All LED’s going off at the same time Def. and Power PWB ................................09-04
•G One LED going off a little before the others Dig. and Sig. Power PWB ..............................09-05
•DM-1Trouble Shooting Figure .......................................................................................................09-06
•DM-1 Troubleshooting Checks ........................................................................................................09-07
•DM-1 Waveforms used for Troubleshooting ..................................................................................09-08
•DM-1 Video Waveforms Troubleshooting Checks ........................................................................09-08
•Deflection Waveforms Troubleshooting Checks ............................................................................09-10
•Other Key Waveforms Troubleshooting Checks ............................................................................09-13
•Smart Card Troubleshooting Checks .............................................................................................09-18
10): COMPONENT IDENTIFICATION AND PARTS INFORMATION
•Component and Parts Identification ...............................................................................................10-01
ADJUSTMENTS CONTINUED
Page 01-01
The 61HDX98B utilizes two switching power sup-
plies.
DP-85's stand by switching mode operation is different
from AP-7X and 8X chassis's. Switching frequency of
AP-7X and 8X chassis is dropped to 20kHz during
stand by mode. But the DP-85's power supply is not
dropped during stand by mode. DP-85's is operated
about 100kHz.
Normally Power Supply switching is operated as fol-
lowing.
T901: 25-56 kHz (Normal)
100-200 kHz (Stand by)
TP91 30-53 kHz (normal)
POWER SUPPLY UTILIZED FOR THE DIGI-
TAL AND SIGNAL CIRCUITS:
(Sub Power Supply PWB)
This supplies power primarily to the Digital circuits, i.
e. DM-1 module. This supply runs anytime the set is
plugged into an AC outlet.
The voltages produced are;
•+33V,
•Power for the Satellite dish which is switched be-
tween 13V and 19V dependant upon the channel
being received.
•Stand By 12V also called A12V
•TV9V
•TV5V
•3.3V
•-5V
POWER SUPPLY UTILIZED FOR THE DE-
FLECTION, AUDIO and DIGITAL CONVER-
GENCE CIRCUITS: (Deflection PWB)
This supply only operates when the set is turned ON.
When the ON command is received from the DM-1
module, relay S-901 energizes and delivers AC to the
main bridge rectifier D903 located on the Sub Power
Supply PWB.
This supplies power primarily to the Deflection circuit
for the collector of the High Voltage generation circuit
and the collector of the Deflection Output transistor.
Also, the Convergence output amps and the Audio
output amps derive their voltages from here as well.
The voltages produced are;
•+130V used for Deflection and High Voltage cir-
cuits.
•220V used for the collectors of the R, G, B drivers
on the CRT PWB and the Velocity Modulation
circuits.
•6.3V to drive the CRT Heaters.
•+28V for the Convergence, Velocity modulation
and Audio Out circuit.
•+13V for Vertical.
•-13V for Vertical and also converted down to
the –5V for the Digital Convergence Unit.
The TV9V supply generated from the Power Supply
for Digital listed above, is regulated down to +5V for
the Digital Convergence Unit and the A12V for the
Power Supply for Digital is used as a switched On/Off
for the Deflection Vcc by the Rainforest IC.
BLOCK DIAGRAM EXPLANATION POWER SUPPLY BLOCK
IP01
Main
Switching
Regulator
EE49
Relay
Line
Filter
R
I901
Sub
Switching
Regulator
EE42
Line
Filter
STAND BY
C21V
R/F 28V
-7V
24.5V
SWITCHED
Def. +B V1&V2
35V
CRT &
Vm Out
Convergence
Velocity Mod.
Audio Out
Convergence
Vertical
Vertical (M13)
DCU
Heater
To Signal Block
POWER SUB P.W.B.
DP85 POWER SUPPLY BLOCK
DIAGRAM
Fuse
(130V) Reg
220V
+28V
-28V
+13V Reg.
-13V Sw. Reg.
-5V Reg.
6.3V
AC108-
132V/
60Hz.
AC Inlet Type
To Deflection Block
Page 01-02
POWER DEFLECTION P.W.B.
+33VS Reg
-5V Sw. Reg.
28V
21V
Power Fail
L. NB Sw. Reg.
A12V Sw. Reg.
9V Sw. Reg. TV9V
5V Sw. Reg. TV5V
3.3V Sw. Reg.
3.3V Sw. Reg.
HVcc12VA12V
+5V Reg.TV9V DCU
Page 01-03
The 61HDX98B utilizes a non-repairable Front End
Assembly called the DM-1 Module. This module con-
tains the main System control center, NTSC Front
End, Direct TV Receiver and ATSC Tuner. The block
diagram indicates the internal blocks contained within
the Front End Assembly, hear after called the DM-1.
Starting counterclockwise from the upper left.
SATELLITE:
This represents the Direct TV satellite dish connection
to the back of the set.
SATELLITE TUNER/IF:
This is the internal IRD, (Integrated Receiver and De-
coder). This receives the satellite signal from the LNB
(Low Noise Block) located on the Dish. This block
converts the signal to a usable signal for decoding.
SATELLITE CARD and SATELLITE LINK
BLOCK:
To receive Direct TV signals, the customer is required
to insert an active Security Card into the back of the
set. This care contains a programmable chip that con-
tains the consumer’s information and the channels that
the consumer is allowed to receive. Also, this card is
used when billing information is retrieved by Direct
TV.
LINK/MIX:
This block passes the particular signal that the cus-
tomer has decided to view on screen. Either the Direct
TV signal or the ATSC tuner.
TERRESTRIAL:
This indicates the outside antenna the consumer has
erected to receive NTSC signals as well as ATSC sig-
nals.
CABLE:
This is the input from the consumer’s cable signal.
HD/NTSC TUNER/IF SPLITTER:
This block receives the Terrestrial signal and depend-
ant upon which source the consumer has decided to
view, processes the signal through the appropriate
tuner.
•HD: Receives the Terrestrial Signal and routes it
to the ATSC tuner. This tuner is capable of re-
ceiving all 18 ATSC formats.
•NTSC: Receives the Terrestrial Signal and route
it to the NTSC Tuner.
•The NTSC signal is routed out of this block on the
line labeled Composite Video to the Signal Selec-
tor IC which selects the appropriate signal accord-
ing to the consumer’s choice. Either Tuner,
AVX1, 2 or 3 and/or S-In 1,2 or 3.
•The NTSC audio IF signal is routed to the MTS
STEREO DECODER.
•SPLITTER:
•The splitter routes the NTSC signal out to the RF
Out PinP Tuner path to the PinP Tuner.
MTS STEREO DECODER:
Decodes the NTSC Audio IF signal an decodes it into
Left Total and Right Total. This signal is routed to the
Dolby®Pro-Logic decoder.
HDTV LINK:
This block routs the ATSC signal received by the
ATSC tuner to the Link Mix.
NTSC YUV A/D:
This block receives the NTSC luminance and chroma
signals and converters them to a digital signal to be
utilized by the MPEG VIDEO decoder.
FROM MAIN MICRO:
This is communication in and out for the Sub-
Microprocessor. Information such as the Selector IC
selection, power on/off commands, etc.., are routed
from the ARM/Transport or Main Microprocessor sec-
tion.
SD-A/V:
This is the output of the AC-3 digital audio to be used
by an off board AC-3 decoder.
MODEM:
Direct TV polls the Direct TV receiver section through
the customer’s phone lines and determines such things
as Pay for View authorization, customer’s informa-
tion, Card authorization and billing information.
ARM/TRANSPORT:
The Arm/Transport block receives all signals from Di-
rect TV, ATSC. It also receives the Infrared remote con-
trol signals, Front panel Key data, and Slave Microproc-
essor information. This is the Main Microprocessor sec-
tion of the DM-1 module. Dynamic RAM and ROM in-
formation is processed from Soft ward load into ROM
and determines the state of the Television. Information
from ATSC and/or Direct TV is routed to the MPEG
VIDEO DECODER.
BLOCK DIAGRAM EXPLANATION FRONT END
Page 01-04
MPEG VIDEO DECODER, NTSC UPCONVER-
SION, OSD:
What ever signal is requested by the consumer as the
source for viewing is processed through this block and is
output to the YUV D/As.
YUV/DAs:
This block takes the digital signals provided to it and
converts them to an analog signal which is usable by the
signal processing circuits.
All signals are routed out through the line labeled 2.14
YUV/YIQ, (NTSC Signal up converted to 480P or 2.14
HYPBPR which is the HDTV output as 1080I.
MPEG/AC-3 AUDIO DECODER:
This block processes the audio component from the
ARM/TRANSPORT or the block A/Ds AUDIO, which
is the NTSC audio processed by the Pro Logic decoding
circuit, labeled as 5.1, (Front Left, Front Right, Center,
Rear Left and Rear Right + Sub Woofer audio also called
LFE. Then this block processes the signal and outputs all
audio to the Audio D/As.
AUDIO D/As:
This block is the Digital to Analog converter which con-
verts the digital audio signal sent to it by the ARM/
TRANSPORT block and converts it to a usable analog
signal to be processed by the audio output section.
The audio labeling is comprised of the following:
L/R = Audio Front Left and Right
LS/RS = Rear or Surround audio Left and Right
C/LFE = C for Center and LFE for Sub Woofer, also
called Low Frequency Effects.
BLOCK DIAGRAM EXPLANATION FRONT END
SATELLITE
TUNER/IF SATELLITE
LINK LINK
MIX
HDTV
LINK
HD/NTSC
TUNER/IF
SPLITTER
MTS
STEREO
DECODER
NTSC YUV
A/D
ARM/
TRANSPORT DRAM
ROM
NRSS/ISO7815
MPEG/AC-3
AUDIO
DECODER
MPEG VIDEO
DECODER
NTSC
UPCONVERSION
OSD
YUV
D/As
SRAM A/D's
AUDIO EEROM
AUDIO
D/A's
SD-A/V MODEM
PhoneSD-
Satellite
Card
DM-1 Module
Satellite
RF Out
PinP
Tuner
Cable
Terrestrial
L/R Composite
Video 1HYIQ From
Main
Micro L/R
LS/RS
C/LFE
L/R
Data
Address
Handshake
5.1 Audio
DP85 FRONT END
BLOCK
From Main Micro
2.14YUV/YIQ
2.14 HYPBPR
Page 01-05
VSB
IR from Ft. Panel
Dimmer, AD, Key In
To 2H Video Circuit
Digital
Page 01-06
C. VIDEO (MAIN) and R/L (AUDIO MAIN):
NTSC Video and NTSC Audio is routed from the
DM-1 Block diagram. They are shown in the Block
Diagram as one line, but they are separate signals.
Anytime a signal is routed from the DM-1 or going to
the DM-1 module, they must be sent through a DM-1
I/F block. This block reduces the noise by a noise can-
cellation process. This process uses the output of a
comparator and routes the output back to the negative
input to subtract the noise. It also level shifts the signal
to make it useable by the circuit to which it is routed.
DM-1 I/F BA4558:
This is the noise cancellation and level shift block.
AUDIO/VIDEO SELECTOR TA8851BN:
This is the selector IC. Dependant upon the customer’s
viewing preference, the DM-1 will communicate via
I2C bus communications and select the NTSC signal
which is sent to the demodulator. The demodulator
prepares the NTSC signal for the DM-1 module.
This IC selects the following inputs;
Main tuner
Video One, Two or Three
S-In One, Two or Three
PinP Video and Audio outputs. This can be any of the
input provided above except the PinP has it’s own
tuner.
Note: PinP isn’t available when the customer has se-
lected Direct TV or ATSC as it’s source. This is be-
cause, as will be shown later, the PinP Video is super
exposed upon the NTSC video only.
Any video source selected for the Main picture will be
routed to the 3D Y/C module.
Note: There are NO Component inputs on this set.
BLOCK DIAGRAM EXPLANATION A/V SELECTOR