HK Audio L.U.C.A.S Technical manual

Service Documents
Confidential, for authorized service technicians only!
Do not disclose this information to or share these documents
with third parties.
Vertraulich! Nur für autorisierte Servicetechniker!
Nicht zur Weitergabe an Dritte freigegeben!
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Note!
The components used in this product - particularly parts affecting
safety as well as speakers and transformers - were developed and
manufactured to certain specifications. Please use original spare
parts only to ensure the product remains fully functional and safe.
Achtung!
Die in diesem Produkt verwendeten Komponenten, insbesondere
sicherheitsrelevante Teile, Lautsprecher und Transformatoren
wurden nach spezifischen Vorgaben entwickelt und gefertigt.
Bitte benutzen Sie ausschließlich Original-Ersatzteile – nur so ist
die volle Funktionalität und Sicherheit gewährleistet.
L.U.C.A.S.
MAX
SUB
2006/07/06

features page: 3-8
drawing-numbers-example page: 9
standard for single wire confection page: 10
HK1105-LUCAS MAX Subwoofer page: 11
exploded drawings: complete Rev.: A page: 12-13
front grille Rev.: A page: 14
chassis/ cabling Rev.: A page: 15-19
preamp assembly Rev.: A page: 20
preamp Rev.: A page: 21
amp module page: 22
PWM module page: 23
spare parts list Rev.: A page: 24-25
circuit diagrams preamp Rev.: D page: 26-30
LED-board Rev.: A page: 31
input-board Rev.: B page: 32
power filter 230V Rev.: A page: 33
power filter 100-120V Rev.: A page: 34
layout diagrams preamp Rev.: C page: 35
Directory

L.U.C.A.S MAX Manual 1.0
1 L.U.C.A.S MAX®System
Components
Subwoofer
The L.U.C.A.S MAX®subwoofer’s housing is split
into two chambers. The front chamber serves as the
speaker cabinet for the 15" direct-loaded loud-
speaker, which has a power-handling capacity of
1,200 W RMS and a nominal impedance of 4 ohms.
The active electronic circuitry, the power unit,
DDO™ digital controllers and Class D power amps
are housed in a separate compartment at the rear of
the cabinet.
Satellites
Satellites are loaded with a 10" HK Audio Custom
speaker and a 1" compression driver with a 60° x 40°
CD horn. They are rated for 400 W RMS power-
handling capacity and a nominal impedance of
8ohms.
The newly developed, integrated DuoTilt™ pole
mount allows sound energy to be utilized far more
efficiently. It minimizes annoying ceiling reflections,
thereby achieving a clearer, tighter, and more
focused sonic image. The cabinet is always
stabilized at its center of gravity - no wobbling,
tilting, or unintentional turning.
2 Transport
To transport the system, simply set the subwoofer
on its casters and place the satellites onto the
subwoofer with the foam-rubber grille side facing
down. Secure the satellites, for example, using a
locking strap. Use original HK AUDIO
L.U.C.A.S MAX®‚ protective covers to gear up your
personal system for the rigors of the road. Amply
padded and protected against moisture, your
L.U.C.A.S MAX®is sure to deliver satisfying
performance for a long time to come.
More about limiters
Limiters are designed to protect power amps and
the speakers connected to them from damage. The
functionality and response of a limiter is determined
by parameters called attack time, threshold and
release time. Adjusting these parameters incorrectly
can degrade the sound and bring about dynamic
distortion. At peak volume levels, for example,
vocals may fail to cut through the mix and
instruments that are played percussively may lose
their punch and dynamics.
HK AUDIO limiting technologies are more than
merely technical tools serving to protect compo-
nents. We put a premium on authenticity, that is,
retaining an audio event’s true dynamics. This
explains why our limiters are first and foremost
designed to optimise the sound, though they of
course also protect the system.
Aligning the HK AUDIO DuoTilt™

7
English
3 Connections and Control
Features
L.U.C.A.S MAX Subwoofer
1 Limiter LEDs
Much like rev counters, these LEDs indicate the
active system’s operating status. For more info, read
the sidebar “More about Limiter LEDs.”
2 Gain
Operation: Turn the Gain knob all the way down
(counterclockwise) before switching the system on.
Ensure the system is connected to the satellites and
all other connected components are on before
powering it up. Be sure to switch on the connected
mixer as well as all signal sources connected to it,
for example, keyboards, amps, effects, and so forth.
After you power the system up, set the Gain knob to
the 0 dBV or 12 o’clock setting. This is the preferred
level if you have connected a mixer. (Note: If you
connect a CD player or a keyboard directly to the
system, you may not be able to achieve peak volume
at this setting. If this is the case, twist the Gain knob
to the far right.)
If you hear distortion or a saturated signal, first
check the signal sources and, if possible, reduce the
output signal level there. If you are unable to turn
down the level of the signal sent to L.U.C.A.S MAX®
at the signal source, adjust the input sensitivity
using the Gain knobs. (see also Tips and Tricks—
section 4).
3 Balance
Operation: Twist the Balance knob to the left or right
to adjust the relative balance of levels between the
left and right channels.
4 Display
Display: The numeric display indicates the currently
selected system configuration (0 to 5).
0Mute . . .System is muted
1Speech . .Voice/speech setup (announcements)
2Live 1 . . .Gig setup 1
3Live 2 . . .Gig setup 2
4DJ 1 . . . .CD playback setup 1
5DJ 2 . . . .CD playback setup 2
Note: A flashing display indicates that the controller
has muted the input. This mute function is triggered
via the input signal level. The system is muted when
its level falls below the threshold value. The system
is enabled as soon as the input signal level rises
above the threshold value.
5 Up/Down Buttons
Press these buttons to change system configura-
tions. Operation: Simultaneously press and hold the
Up and Down buttons for about 1-2 seconds. Once
the letter U (Unlock) appears briefly in the display
you can use the Up and Down buttons to select the
desired setup. The buttons lock again automatically
after a moment, at which time the letter L (Lock)
appears briefly in the display.
6 Subwoofer Level
Handling: When this knob is set to the 12 o’clock
position, the subwoofer’s and the satellite’s respec-
tive volumes are matched, ensuring the proper
balance between the subwoofer’s bass output and
the stallites’ mid/high-range output. If desired, you
can twist the Subwoofer Level knob to the left, i.e.
counterclockwise, to cut the subwoofer’s level by as
much as -12 dB and to the right to boost it by as
much as 6 dB.
7 Ground
Ground lift button for separating the signal and
chassis ground in the event of hum. To rid the
system of low-frequency hum, press the Ground
switch in. If this doesn’t solve the problem, check all
power and audio cables connected to L.U.C.A.S
MAX®for damage, as well as all cables routing
signals to the mixing console (see also Tips and
Tricks in Section 4).
L.U.C.A.S MAX - user panel
2 3 6 7
1 4 5 1

L.U.C.A.S MAX Manual 1.0
8 Input Left and Input Right (Combination XLR/1/4"
jacks)
L.U.C.A.S MAX®is equipped with separate left and
right channel inputs for connecting to a mixer.
Connections: Connect the audio cables that route
the signal coming from your mixer (master
left/right, line out, or a similar circuit) to these
balanced inputs using microphone cables equipped
with XLR connectors. The XLR connectors’ pin
assignments must be as follows:
1= ground, 2= +, 3= -.
You can also use a 1/4" Tip-Ring-Sleeve plug to route
signals via balanced circuits. Unbalanced signals can
be patched in via a mono plug.
9 Through Left, Trough Right
Connections: Parallel outputs for routing the line
signal (left or right) to other systems, outboard com-
ponents, monitor power amps, etc., via XLR cables.
10 To Satellite Left und Right
Connections: Connect these Speakon®outputs to
the left and right L.U.C.A.S MAX®satellites using
speaker cables equipped with Speakon®connectors.
Note: Be sure to rotate the Speakon®connectors
clockwise until they lock in place!
11 Power Switch
Operation: On/off switch for the active system. The
display on the system controller glows orange to
indicate that the system is on.
Note: Once you have engaged the Power switch, it
will take several seconds for the display to light up
and the system to be ready for operation. This is
standard procedure and does not indicate a
malfunction.
The active L.U.C.A.S MAX®system should always be
switched on last after you power up all equipment
connected to it, and should be switched off first
before you switch off all the other equipment
connected to it.
12 Mains Input
Connections: Use the factory-included Powercon®
mains cable (power cord) to connect from this
socket to a wall receptacle. Caution! Make sure the
local mains voltage matches the voltage specified on
the device. Connecting the system to the wrong
mains voltage may destroy the L.U.C.A.S MAX®
system’s electronic components.
13 Fans
These fans (on the side of the housing) keep the
power amp modules cool. Always keep the fan and
ventilation vents free of dirt and debris, and ensure
they remain unobstructed so air can circulate freely.
L.U.C.A.S MAX Satellite
Input
Connections: Connect the Speakon®inputs to the
left and right L.U.C.A.S MAX®satellite outputs using
speaker cables equipped with Speakon®connectors.
Note: Be sure to twist the Speakon®connectors
clockwise until they lock in place! You must first
disengage the safety catch before you can unplug
the connector. To do this, pull the bayonet catch
towards the cord.
13
8
10
11
12
10
9 8 9
L.U.C.A.S MAX - user panel rear

9
English
4 Tips and Tricks
• Do not expose electronic circuitry to moisture!
When you set the system up outdoors, be sure to
protect it against rain. Keep soft drinks, beer or any
other liquids well away from the cabinets to protect
their electronic components from short circuits.
• To ensure proper ventilation, make sure the sub-
woofer is placed a sufficient distance away from
walls and isn’t covered by curtains and the like.
This is vital to keep the power amps cool.
• Ensure that the vents on the subwoofer’s side
panels are free of dirt and that the fan blades can
rotate freely. Otherwise, electronic components
may overheat and suffer damage.
• L.U.C.A.S MAX®takes care of delivering optimum
sound—so provide it with optimum input signals!
Noise such as hum is generally caused by defective
cables, the wrong type of cables, or unbalanced
signals being fed to the mixing console. Check all
audio cables and mains cables.
• Avoid distortion! Not only is it unpleasant to your
audience’s ears, it also endangers your equipment.
Make sure all components that are connected
directly and indirectly to L.U.C.A.S MAX®have
sufficient power ratings, and that they are not
distorting from being driven at their respective
limits. Provide a clean, undistorted signal to the
system that won’t require backing off the Gain
knob to clean it up.
• Avoid ground loops! If, for example, you connect
the mixer to one mains circuit/wall outlet, and
L.U.C.A.S MAX®to another, you may encounter a
ground loop. To prevent this problem, always
connect the L.U.C.A.S MAX®system and the
mixing console to the same electrical circuit (same
phase!). If your equipment hums despite this
precaution, the Ground Lift switch can be a great
help.
CAUTION: Never tape over the plug’s ground
terminal–this endangers lives!
5 L.U.C.A.S MAX Accessories
HK AUDIO Speaker Add On Package
This is the complete L.U.C.A.S MAX®accessory kit
consisting of two aluminum cabinet tripods, one gig
bag, and two speaker cables.
HK AUDIO Protective Covers for L.U.C.A.S MAX
This set comprises one cover for the subwoofer and
two covers for the satellites. Tear-resistant and
water-repellant, these rugged covers are thickly
padded to afford lasting protection for the
L.U.C.A.S MAX®system during transport.
To learn more about Original HK AUDIO
Accessories, talk to your HK AUDIO dealer or visit
www.hkaudio.com.

L.U.C.A.S MAX Manual 1.0
6 Troubleshooting
The display does not light up when switched on.
1 Check if the power cable is plugged into the Mains
Input.
2 Check if the mains power supply is providing
current.
The display lights up, but there is no sound coming
from the cabinets.
1 Check the cables connected to the Left and Right
inputs.
2 Check if the signal sources (mixer, keyboard, CD
player) are on.
3 Is the Gain knob turned up?
4 Check the speaker cables for damage.
5 Check if the Speakon“ connectors are fully engaged
in their sockets (rotated to the right). They must be
locked in place to establish an electrical
connection.
The subwoofer’s low frequency output is too soft.
1 Check the setting of the Subwoofer Level knob.
Adjust this knob to set the volume of the
subwoofer to the desired level.
Sound seems distorted.
1 Check the LED displays on your mixer. They should
not be constantly in the red. If necessary, reduce
the volume at the mixer.
2 If the LED displays on your mixer are in the green,
turn back L.U.C.A.S MAX®’s Gain knob.
3 Watch the LEDs of the Limit Left, Limit Right and
Limit Subwoofer displays on L.U.C.A.S MAX®’s
control panel. These may light up yellow, but only
intermittently. Under no circumstances may they
continuously illuminate yellow. If this is the case,
turn the Gain down (knob counterclockwise).
Annoying hum
1 Check the cables connecting the source of the
audio signal to L.U.C.A.S MAX®. Replace any
damaged cords.
2 If you cannot pinpoint the cause of the humming,
press the Ground switch in. This should remedy
the problem in most cases.
This is to certify that
HK AUDIO®L.U.C.A.S MAX
complies with the provisions of the Directive of
the Council of the European Communities on the
approximation of the laws of the Member States
relating to electromagnetic compatibility (EMC
Directive 89/336/EEC) and the low voltage Directive
(73/23/EEC). This declaration of conformity of the
European Communities is the result of an examination
carried out by the Quality Assurance Department
of STAMER GmbH in accordance with European
Standards EN 50081-1, EN 50082-1and EN 60065
for low voltage, as laid down in Article 10 of the
EMC Directive.
Stamer Musikanlagen
GmbH*
Magdeburger Str. 8
66606 St.Wendel
Lothar Stamer Dipl.Ing.
Managing Director
St.Wendel, 08/25/05
* Stamer Musikanlagen manufactures exclusively
for HK AUDIO®.

Service Documents
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
L.U.C.A.S Max Subwoofer
Inputs/outputs:
Line In: XLR female (pin 1= ground; 2= +, 3= -)
Input: Electronically balanced & floating
Input impedance: 47 k ohms
Sensitivity: +4 dBu
Max. input level: + 19 dBu
Parallel out: XLR male (pin 1= ground; 2=+, 3= -)
Speaker outputs: Speakon®NL 4 (pin 1+= +, 1-= -)
Digital controller:
Sampling frequency: 24 bits/ 48 kHz
Internal signal processing: 56 bits
Amplifiers:
Subwoofer output: 1x 1000 W @ 4 ohms RMS /
Class D power amp
Satellites output: 2x 500 W RMS @ 8 ohms RMS /
Class D power amp
Protective circuits: DDO™ controlled multi-band limiter
Speakers:
Woofer: 1x 15" Neodymium
Subwoofer frequency response: 40 Hz -130 Hz, ± 3 dB
32 Hz -130 Hz, - 10 dB
SPL 1W / 1m: 101 dB (half space)
Max. SPL / 1m: 130 dB @ 10% THD (half space)
Weights and measures:
Weight: 39 kg / 86 lbs.
Dimensions without casters 48.5 cm x 49.5 cm x 58.5 cm
(WxHxD): 19 " x 19 1/2" x 23"
L.U.C.A.S Max Satellite
Inputs:
Speaker input: Speakon NL 4 (pin 1+= +, 1-= -)
Speakers:
Woofer: 1x 10" Neodymium
Driver: 1x 1"
Directivity: 60°x 40° CD horn
Nominal impedance: 8 ohms
Nominal power handling: 250 W RMS fullrange
400 W RMS (130 Hz Low Cut)
SPL 1W / 1m: 104 dB (half space)
Max. SPL / 1m: 126 dB @ 10% THD (half space)
Frequency response: 130 Hz - 19 kHz, +/- 3 dB
(via DDO™Controller)
Crossover frequency (passive): 2.2 kHz, 12 dB / octave
Driver protection: Dynamic protective circuit
Pole mount: HK Audio DuoTilt™ 36 mm, -7.5° und –15°
Weights and measures:
Weight: 11 kg / 24.3 lbs.
Dimensions (WxHxD): 31.5 cm x 49 cm x 32 cm
12 3/8" x 19 1/3" x 12 5/8"
General electrical data:
Protection class 1 (protectively earthed)
Max. current consumption: 8.6 A (220 - 240 V) • 15 A (100 - 120 V)
Max. power consumption: 2000 W
Mains voltage range +/- 10%
Ambient temperature range -10° C to +35° C
during operation:
Technical Specifications L.U.C.A.S MAX

DRAWING-NUMBERS
EXAMPLE
HK0106-EX-R01-1A
PROJECT-NR.:
HK = HK AUDIO
HU = HUGHES&KETTNER
MP = MINDPRINT
CHARACTER:
BL = SHEET METAL / BLECH
EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG
HZ = CABINET / HOLZGEHÄUSE
KU = PLASTIC / KUNSTSTOFF
LP = PCB / LEITERPLATTEN
SO = MISCELLANEOUS / SONSTIGES
SP = SCHEMATIC / SCHALTPLÄNE
TR = TRANSFORMER / TRANSFORMATOR
GK = WIRING DIAGRAM / GERÄTEVERKABELUNG
DEPARTMENT:
R = R&D
SERIAL NUMBER
VERSION
REVISION

Stand
Standard for single wire confection.
16 B150 638 I
-
485 WZI1015
style 1015 according UL specifications
I
= completely insulated with black shrinktube or appropriate sleeve
IT
= partly insulated; only crimp connection insulated.
no marking = without insulation
Z
= with additional junction
no marking = without additional junction
W
= angled faston
no marking = straight faston
Faston connector brass tin-plated DIN 46245
638
= 6,3 * 0,8 [mm]
488
= 4,8 * 0,8 [mm]
485
= 4,8 * 0,5 [mm] if fully insulated (
I
) insulation with blue shrinktube
if partly insulated (
IT
) use IF 602 485 .
288
= 2,8 * 0,8 [mm]
285
= 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485
abiso
= 5mm bared and tin-plated (teilabzug)
text
for special constructions, (for example. 4mm ringshaped faston)
the larger faston connector always mentioned at first. (Nathan drawing number controlling)
lenght in mm within a 50 mm raster
colour
B
= black (phase conductor)
R
= red
BR
= brown
BL
= blue (neutral conductor)
W
= white
YG
= yellow-green (ground bonding/ earthing connection)
cross section
16
= AWG 16 (prefered usage)
Q1.5
= H07VK 1,5mm² (prefered usage)
wire designation:
P + lfd Nr.
= AWG single wire black, red, blue, brown or white
E + lfd Nr.
= AWG single wire green- yellow
L + lfd Nr
. = twisted AWG double wire, lenght specification always in twisted condition
FQL + lfd Nr.
= crossover wiring H07VK
17. Jun 04
Regarding special wirings like wiring harness or similar, drawings will be prepared and appropriate
drawing numbers will be stored in the article archive.

Confidential, for authorized service technicians only! Do not disclose
this information to or share these documents with third parties.
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Service Documents
HK1105
L.U.C.A.S.
MAX
SUBWOOFER

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R05-1A-SUB-COMPLETE
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING COMPLETE
HK1105-EX-R04-1A
C. LORIS 1
2
19.04.2006
A1
OBERFLÄCHE
27E 994186
6E 972047
19E 976015
20 E 976115
17E 976001
18 E 976009
21 E 976159
9 E 974108
15 E 974454
12E 974233
14E 974355
10 E 974218
13E 974322
8 E 974013
11E 974220
7E 974011
16 E 974475
4 E 970784
3E 502188
2 E 400273
5E 972008
1E 1139
15
16
915
17 11 12
15
21
14
14
10
18
14
HK1105-HZ-R01-1D
HK1105-EX-R04-1A
HK1105-SO-R03-1A
HK1105-BL-R04-1A
HK1105-EX-R03-1A

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R05-1A-SUB-COMPLETE
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING COMPLETE
HK1105-EX-R04-1A
C. LORIS 2
2
19.04.2006
A1
OBERFLÄCHE
Pos. Artikel-Nr. 1 description Titel Menge
1 1139 Lucas Max front grille assembly Lucas Max Frontgitterbaugruppe 1
2 400273 cabinet Lucas Max subwoofer 40 Holzgeh. Lucas Max Bass 1
3 502188 chassis Lucas Max 220-240V Chassis Lucas Max 220-240V 1
4 970784 Lucas Max protection retainer Blech Lucas Max Schutz-Bügel 1
5972008 damping wool Dämmwolle Hochbauschvlies 1
6 972047 PE-foam tube PE-Schaumstoff-Röhrchen 8
7 974011 hexagon socket head cap screw, M6x25, black Inbusschraube M6*25 sw 4
8 974013 hexagon socket countersunk head screw, M6x20, black Inbussenkschraube M6x20 sw 4
9 974108 plastic PCB spacer, 6.2x10x15, Polyamid black Dist.Hülse PE 6,2*10*15 [mm] 2
10 974218 ABC-Spax-S chipboard screw, panhead Z, 5x20, black Pan Head-Z ABC-Spax sw 5*20 5
11 974220 hexagon socket countersunk head screw, M6x40, black Inbussenkschraube M6x40 sw 2
12 974233 washer, form A, D=6.4mm, zinc plated Unterleg-Scheibe 6,4 vz 2
13 974322 ABC-Spax-S screws for backwall, 4x20, black Rückwandschraube, 4*20 sw 2
14 974355 cross recessed panhead tapping screw with collar, 3.9x30, black Blechschr. KFR-Kopf 3,9* 30 sw 14
15 974454 plastic PCB spacer, 6.2x10x10, Polyamid black Dist.Hülse PE 6,2*10*10[mm] 4
16 974475 hexagon socket head cap screw, M6x50, black Inbusschraube M6*50 sw 2
17 976001 rubber foot square, self-adhesive, black Gummifuss quadr. selbstkleb. sw 2
18 976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 5
19 976015 plug AD=1705 PA, black Lochstopfen AD=1705 PA-schwarz 1
20 976115 connector plate Befestigungsplatte M20 1
21 976159 plastic dish Premium One Griffinnenschale Premium One 2
22* 982037 sealing tape 2x6mm Iso-Zell-Band fadenvers. 2*6mm 0,77 lfdm
23* 982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 1,32 lfdm
24* 982078 sealing tape 2x20mm Iso-Zell-Band fadenvers. 2*20mm 0,28 lfdm
25* 986016 foam glue, Alfa D 4572 Klebstoff Alfa D 4572 xxx
26* 988011 silicon glue, 310mltrs tube Silicon transparent, 310ml Kartusche xxx
27 994186 B&C 15NW100-4OHMS 4" Coil B&C 15NW100-4OHMS 4" Coil 1

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R03-1A-SUB-FRONT-GRILLE
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING FRONT GRILLE
HK1105-EX-R03-1A
C. LORIS 1
1
19.04.2006
A1
n/a
3 E 974158
4E 980105
1 E 970335
2E 972085
Pos. Artikel-Nr. 1 description Titel Menge
1 970335 front grille Streckgitter 1
2 972085 acoustic foam anthracite; 15mm Akustikschaum Anthrazit 15mm 1
3974158 snapon retaining ring (for logo) Schnellbefestiger f. Logo 1
4 980105 logo ´HK Audio´ 55x55 mm Logo ´HK Audio´ 55x55 mm 1
HK1105-SO-R01-1B
HK1105-SO-R06-1A
service-nr.: E 1139

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R04-1A-SUB-CHASSIS
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING CHASSIS
HK1105-EX-R04-1A
C. LORIS 1
5
19.04.2006
A1
n/a
4E 931304
6 E 950060
7 E 952141
8 E 952305
24 E 976007
25 E 976141
26E 976169
18 E 974197
17 E 974110
20 E 974290
21E 974356
22E 974416
23E 974521
16E 974007
19 E 974228
11E 970767
12 E 970768
13 E 970769
14E 970785
3E 600088
1E 547055
2 E 600087
15E 972041
5 E 943239
9E959052
10 E 959068
23
22
22
5
22
8
17
17
17
HK1105-BL-R02-1C
HK1105-BL-R01-1E
HK1105-SO-R07-1A
HK1105-BL-R03-1A
HK1105-BL-R05-1B

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R04-1A-SUB-CHASSIS
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING CHASSIS
HK1105-EX-R04-1A
C. LORIS 2
5
19.04.2006
A1
n/a
Pos. Artikel-Nr. 1 description Titel Menge
1547055 54 Lucas Max Preamp Assembly 54 Lucas Max Vorstufe 1
2 600087 mains filter Lucas Max 220-240V Netzfilt. Lucas Max 220-240V 1
3 600088 60 Inputboard Lucas Max 60 Inputboard Lucas Max 1
4 931304 ferrite teroid core, 25x15x12 Ferritring, geschlossen 25x15x12 2
5 943239 dust protection, acoustic foam, black, PPI15, 5mm Staubschutz Lucas Max "07" 2
6950060 hi-inrush, mains rocker switch, C13150VB Netzschalter gross C1350VB 1
7 952141 mains inlet PowerCon Netzbuchse Power Con Inlet 1
8 952305 speakon chassis connector, NL4MP-3 Speakonbuchse 4pol eckig, NL4MP-3 2
9959052 PWM power amp 100-230Volt PWM Endstufe 100-230Volt 1
10 959068 QuadAMP, 4ch PWM unit, RD0303 QuadAMP, 4ch PWM Modul, RD0303 1
11 970767 LUCAS MAX, preamp cover plate Blech Lucas MAX Vorstufemodul 1
12 970768 LUCAS Max subwoofer chassis Blech LUCAS Max Bass Chassis 1
13 970769 Lucas Max castor stabilizer Blech Lucas Max Stützwinkel 4
14 970785 Lucas Max air baffle Blech Lucas Max Luftleitblech 1
15 972041 rubber punching 25x25x15 Zellkaut.-Stanzteil 25x25x15 2
16 974007 hexagon socket oval head screw, M3x6, black Linsenschr.m.Innens. M3*6 sw 6
17 974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 12
18 974197 hexagon PCB spacer, type B, M3x8, zinc plated Dist. Bol Innen/Außengew. M3*8 vz 3
19 974228 cross recessed raised countersunk screw, M3x10, black Linsensenkschraube M3*10 sw 2
20 974290 self locking hexagon nut with plastic insert, M4, zinc plated Stopmutter M4 vz 8
21 974356 blind rivet steel standard, 6x10, black Blindniete Stahl schw. 6*10 16
22 974416 cross rec. raised counters. tap. screw w. cutting slot, 2.9x6.5, black Senkschr. f. Kunststoff 2,9*6,5, sw 8
23 974521 cross rec. raised counters. tap. screw w. cutting slot, 2.9x9.5, black Senkschr. f. Kunststoff 2,9*9,5, sw 4
24 976007 cable tie 2,5x100 (mm) Kabelbinder natur 2,5x100 (mm) 12
25 976141 rubberbuffer 15x15 B Gummipuffer GM-Puffer 15x15 B 8
26 976169 Swivel castor LPA-TPA 75K-FK, black Lenkrolle 75mm RAL2005 schwarz 4
27* 988011 silicon glue, 310mltrs tube Silicon transparent, 310ml Kartusche xxx

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R04-1A-SUB-CHASSIS
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING CHASSIS
HK1105-EX-R04-1A
C. LORIS 3
5
19.04.2006
A1
n/a
2 7
9
10
22
1
8
8

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R04-1A-SUB-CHASSIS
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING CHASSIS
HK1105-EX-R04-1A
C. LORIS 4
5
19.04.2006
A1
n/a
E965626, Flachb. 20-2-200mm Typ 5,
AWG 28 flexibel grau RM1,27
E965617, Flachb. 20-2-150mm Typ 5,
AWG 28 flexibel grau RM1,27
E965617, Flachb. 20-2-150mm Typ 5,
AWG 28 flexibel grau RM1,27 E965607, Flachb. Flachb. 10-2-150mm Typ 5
AWG 28 flexibel grau RM1,27
E965623, Flachb. 20-2-360mm Typ 5,
AWG 28 flexibel grau RM1,27
E962030, Litze E5 grün-gelb 200mm,
16-YG-200-638-638 1015
E964051,Powerkabel Lucas Max ,
HK1105-KA-R01-1A
E962098,Litze P18 schwarz 150mm ,
16-B-150-638I-485 1015
E962288,Litze E3 grün-gelb 200mm ,
16-YG-200-638-485 1015
E962157,Litze BB600/15 schwarz 170mm ,
16-B-170-638I-638I 1015
E962146,Litze BB600/4 rot 170mm,
16-R-170-638I-638I 1015
E962287,Litze P28 blau 150mm,
16-BL-150-638I-485I 1015
E962261, Litze P23 schwarz 300mm,
16-B-300-488I-485IT 1015
E962261, Litze P23 schwarz 300mm,
16-B-300-488I-485IT 1015
E962293, Litze P26 rot 350mm,
16-R-350-488I-485IT 1015
E962293, Litze P26 rot 350mm,
16-R-350-488I-485IT 1015
All DIP switches are off

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R04-1A-SUB-CHASSIS
HK1105-LUCAS MAX SUB
EXPLOSION DRAWING CHASSIS
HK1105-EX-R04-1A
C. LORIS 5
5
19.04.2006
A1
n/a
Pos. Artikel-Nr. 1 Artikel-Nr. 2 Artikel-Nr. 3 description Titel Menge
1 962030 stranded wire 16-YG-200-638-638 1015 Litze 16-YG-200-638-638 1015 1
2 962098 stranded wire 16-B-150-638I-485 1015 Litze 16-B-150-638I-485 1015 1
3 962146 stranded wire 16-R-170-638I-638I 1015 Litze 16-R-170-638I-638I 1015 1
4 962157 stranded wire 16-B-170-638I-638I 1015 Litze 16-B-170-638I-638I 1015 1
5 962261 stranded wire 16-B-300-488I-485IT 1015 Litze 16-B-300-488I-485IT 1015 2
6 962287 stranded wire 16-BL-150-638I-485I 1015 Litze 16-BL-150-638I-485I 1015 1
7 962288 stranded wire 16-YG-200-638-485 1015 Litze 16-YG-200-638-485 1015 1
8 962293 stranded wire 16-R-350-488I-485IT 1015 Litze 16-R-350-488I-485IT 1015 2
9 964051 power cable Lucas MAX Powerkable Lucas MAX 1
10 965607 flat ribbon cable 10-2-150 typ 5 Flachbandkabel 10-2-150 Typ 5 1
11 965617 flat ribbon cable 20-2-150 typ 5 Flachbandkabel 20-2-150 Typ 5 2
12 965623 flat ribbon cable 20-2-360 typ 5 Flachbandkabel 20-2-360 Typ 5 1
13 965626 flat ribbon cable 20-2-200 typ 5 Flachbandkabel 20-2-200 Typ 5 1

TITEL:
ERSTELLT VON: BLATT:
AM:
ZEICHNUNGS-NR.:
66606 St. Wendel / Germany
VERSION: REVISION:
GEPRÜFT/
FREIGEGEBEN VON:
AM:
WERKSTOFF: OBERFLÄCHE:
DATEINAME:
BLÄTTER
INDEX ÄNDERUNG ZEICHNER
HK1105-EX-R07-1A-SUB-PREAMP
HK1105-SUB PREAMP
EXPLOSION DRAWING
HK1105-EX-R07-1A
C. LORIS 1
1
04.05.2006
A1
n/a
4 E 966075
3E 966046
5E 966076
9 E 974362
7 E 974110
8 E 974221
2 E 547055
1 E 547055
6E 970766
Pos. Artikel-Nr. 1 description Titel Menge
1 547055 54 Lucas Max Preamp (Display PCB) 54 Lucas MAX Vorstufe (Displayplatine) 1
2 547055 54 Lucas Max Preamp (PCB only) 54 Lucas Max Vorstufe (Platine) 1
3 966046 plunger type key top, 9*9, B32-1210 Knopf-Taster 9*9 B32-1210 2
4 966075 Push-Bottom-Trio Knopf-Swtich TRIO 1
5 966076 softtouch poti knob, REAN, flexifit, F313 Knopf-Poti 13mm sw/sw/ws 3
6970766 Lucas MAX/Impact, control panel, acryl glass Plexiglas Lucas Max 1
7974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 5
8974221 hexagon socket countersunk head screw, M3x8, zinc plated Inbussenkschraube M3x8 vz 5
9 974362 hexagon PCB spacer, type B, M3x12, zinc plated Dist. Bol Innen/Außengew. M3*12 vz 5
HK1105-KU-R01-1C