Bazooka PTS20-21050 User manual

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Preparation
Part Number: PTS20-21050 NOTE: Part number of this accessory may not be
the same as the part number shown.
Kit Contents
Item # Quantity Reqd. Description
1 1 Vehicle Specific Enclosure
(VSE) Subwoofer
2 1 Wire Harness
3 1 Hardware Bag
4 1 Installation Instructions
5 1 Product Feature Placard
6 1 Service Care Card
Hardware Bag Contents
Item # Quantity Reqd. Description
1 2 7” Wire Ties
2 2 4” Wire Ties
3 8 Philips Head Screws
4 1 Upper Mounting Hardware
Assembly
5 1 Lower Mounting Hardware
Assembly
Additional Items Required For Installation
Item # Quantity Reqd. Description
1
Conflicts
SCION tC Cargo Net – PN: PT347-52051
Recommended Tools
Personal & Vehicle
Protection
Notes
Vehicle Protection Seat/Floor Covers
Part Protection Blankets
Special Tools Notes
Arch Punch 5/8” Hole Diameter
(McMaster PN: 3427A17)
Mallet Rubber Mallet
Screwdriver 1.5” Long Narrow Blade
Flat Head (Craftsman PN:
41541 or equivalent)
Installation Tools Notes
Nylon Panel Removal Tool e.g. Panel Pry Tool #1
Toyota SST # 00002-06001-
01
Socket/Ratchet 10mm, 12mm & 13mm
Socket Extension 6 inch (optional)
Ratcheting Box End Wrench 13mm
Torque Wrench 3 lbf·ft , and 15 lbf·ft
Pliers 1. Diagonal Cutters
2. Long Nose (optional)
Screwdriver Magnetized Philips # 2
Electric Drill Philips # 2 Drill Bit
Special Chemicals Notes
Cleaner 3MTM Prep Solvent–70 (if
required)
General Applicability
ALL SCION tC
Recommended Sequence of Application
Item # Accessory
1 Security / Audio / Satellite Tuner
2 Rear Cargo Mat / Cargo Liner
3 VSE Subwoofer
4 Door Sills
*Mandatory
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
VSE Subwoofer Specifications
Woofer Size 10 Inch
Voice Coil Size 1.5 Inch
Magnet Size 34 oz
Frequency Response 28Hz-100Hz +/-3dB
Efficiency 96 dB
Power Handling 150 watts (woofer)
Dimensions 745mm x 390mm x 370mm
Weight 22 lbs
Impedance Dual 2 Ohms
Page 1 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
• Safety (eye protection, rechecking torque procedure, etc.).
• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Pre-installation Precautions
(a) Use Seat & Floor Protectors and Fender
Covers/Blankets to avoid damage to surfaces.
2. Battery Disconnect
(a) NOTE: Be sure to open the rear hatch,
PRIOR to disconnecting the battery.
(b) For vehicles equipped with automatic
transmission, place the shifter in the N
(neutral) position and set the parking brake
prior to disconnecting the battery.
(c) Remove the NEGATIVE (-) battery terminal
using a 10mm socket before any disassembly
starts. (Fig. 2-1)
Fig. 2-1
3. Disassemble Rear Cabin Interior Components
NOTE: ALL INTERIOR COMPONENTS
THAT ARE REMOVED FROM THE
VEHICLE MUST BE PLACED ON A CLEAN
& PROTECTED SURFACE (i.e. Blanket)
(a) Starting at the rear of the vehicle, remove and
secure the rear Tonneau Cover.
(b) Proceed to unlock the two (2) knob locks and
remove and secure the rear Cargo Floor panel
& floor mat (if equipped).
(c) Proceed to remove and secure the rear cargo
entry scuff plate by pulling upwards.(Fig. 3-1)
Fig. 3-1
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SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
Fig. 3-4
Fig. 3-3
Fig. 3-2
(d) Proceed to remove and secure the rear foam
passenger side storage compartment.
(1) Remove the two (2) plastic plugs and pull
the block straight up. (Fig. 3-2)
(e) Proceed to remove and secure the rear bench
seat, by pulling upwards on each corner, to
release the two (2) mounting clips. (Fig. 3-3)
(f) Using the 2 release handles, lower the driver
and passenger side rear seat backs.
(g) Using the NRT, release the plastic bolt covers
from the two (2) D-Ring holders. (Fig. 3-4)
(1) Using the 10mm socket, remove the two
(2) 10mm D-Rings.
(h) From the center of the rear seat trim cover,
unsnap and remove panel. (Fig. 3-5)
Fig. 3-5
Page 3 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
(i) Using a 10mm socket, remove the passenger
rear D-Ring (Tie Down Hook) (discard) and
save the 10mm bolt for reuse.
Fig. 4-1
Fig. 3-7
Release with Screwdriver Plastic Hoo
k
Fig. 3-6
(j) Remove and save, the Philips head screw from
the upper rear passenger panel & save for
reuse.
(k) Remove & discard passenger rear taillight
access panel.
(l) Using the 1.5” narrow blade flat head
screwdriver, gently insert into the passenger
plastic cargo net hook & rotate to remove.
(Fig.3-6)
(m)Gently release the lower portion of rear
passenger side trim, then using a NRT, gently
pry off the rear cargo passenger side inner
panel. (Fig.3-7)
4. Disassemble Front Cabin Interior Components
(a) Unscrew OE Shift Knob Counter-Clockwise
until OE Shift Knob is removed.
(b) Use a NRT to remove the shift surround
console. (Fig.4-1)
(1) Disconnect the cigarette lighter wire
harness from underneath the shift surround
console prior to removal.
(c) Using a NRT, pry off the Upper Center
Instrument Panel (IP). (Fig.4-2)
(1) Make sure the radio cover door is closed.
(2) Disconnect the center IP main harness
from the backside of the center IP prior to
removal.
Fig. 4-2
Page 4 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
Fig. 4-5
Fig. 4-4
Fig. 4-3
(d) Remove the radio unit, by removing the two
(2) top 10mm nuts and two (2) bottom screws
from the radio bracket. (Fig.4-3)
(e) Open the glove compartment latch and press
the outside edges of the glove compartment
inwards, to remove. (Fig.4-4)
(1) Detach the glove compartment damper
prior to removal. (Fig.4-5)
(f) Using a NRT, remove passenger front scuff
plate by carefully pulling upward. (Fig.4-6)
(1) NOTE: If a clip remains on the vehicle,
remove it and replace it back into the
plastic doorsill cover.
(g) Remove passenger kick panel by removing the
plastic screw (located near firewall) & pulling
out the kick panel.
Fig. 4-6
Page 5 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
Fig. 5-3
Fig. 5-2
321
Fig. 5-1
5. Routing Wire Harness
(a) Starting at the rear of the vehicle, route the pig
tail end underneath the rear strut
reinforcement access panel, and route towards
rear passenger side taillight. (Fig.5-1)
(b) Using the 12mm socket, remove the #3 Child
Restraint bracket bolt, & re-install groud ring
underneath bracket. (Fig.5-2)
(1) Torque bolt to 15 lbf·ft
(c) Run the T-Harness portion of the W/H
forward between the passenger seat bracket
and inner wheel well. (Fig.5-3)
(d) From inside the back seat, route W/H behind
seat belt & tuck under the rear passenger
speaker / cup holder panel.
(e) Using a NRT, remove the panel-fastening clip.
(Fig.5-4)
(1) Proceed to route the wire harness
underneath clip tab, and back underneath
panel, with the T-Harness portion of the
wire harness exiting at the passenger side
entry way.
(f) Route wire harness forward through existing
vehicle-accommodated clips.
Fig. 5-4
Page 6 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
(g) Attach wire harness with one (1) 4” wire tie at
the junction plug located underneath kick
well. (Fig.5-5)
FRONT WASHER REAR WASHER
REA
R
LOC
K
NUT
FRONT
LOCK
NUT
Fig. 5-5
(1) Using the diagonal cutter pliers, clip the
4” wire tie. (Fig.5-5)
(h) Route wire harness up behind the dash and
secure wire harness to the dash reinforcement
bar using (1) 7” wire tie.
Fig. 5-6
(1) Using the diagonal cutter pliers, clip the 7”
wire tie. (Fig.5-6)
(i) Route remaining wire harness towards radio
opening and attach harness to the vertical dash
reinforcement using one (1) 4” wire tie.
Fig. 5-7
(1) Using the diagonal cutter pliers, clip the 4”
wire tie. (Fig.5-7)
6. Prepare VSE Subwoofer for Installation
NOTE: ALL SUBWOOFER COMPONENTS
THAT ARE REMOVED MUST BE PLACED ON A
CLEAN & PROTECTED SURFACE (i.e. Blanket)
Fig. 6-1
(a) Using a NRT, carefully remove the front
screen of the enclosure. (Fig.6-1)
(b) Remove the two (2) temporary shipping
Philips screws and discard.
Fig. 7-1 (c) Carefully remove the 10” driver.
7. Modify Rear Inner Quarter Panel
(a) Prepare the upper hardware assembly by
removing the front lock nut & first front
washer (leaving the second front washer
installed). Then remove the back lock nut and
flat washer. (Fig.7-1)
Fig. 7-2
(b) Install the hardware assembly through the
front side of the accommodation hole located
on the lower inner sheet metal panel; secure
the hardware assembly by fastening the back
Page 7 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
flat washer and lock nut using a 13mm
ratcheting box end wrench or socket from
behind the inner sheet metal panel. (Fig.7-2)
Fig. 7-3
(1) Make sure antenna wire harness runs
underneath hardware assembly (Fig.7-2)
(c) With the upper hardware assembly installed,
index the outer rear quarter panel by
positioning panel over the hardware stud and
use the 5/8” Hole Punch & Mallet to punch a
hole through the panel. (Fig.7-3)
(1) NOTE: Make sure that the rear wire
harness Pigtail is routed out through the
rear taillight access hole of the panel.
(d) Using a 10mm socket and the original D-Ring
bolt (Reference Step 3. j.), install the lower
hardware assembly over the panel onto the
original D-Ring location. (Fig.7-4)
8. Reassemble Rear Cabin Interior Components
(a) Referencing Step 3. k. - n., reassemble the rear
inner quarter panel, making sure that all
fasteners, clips, etc, are securely fastened.
Fig. 7-4 (1) The front portion of the rear inner quarter
panel will need to hook into the inside of
the rear cargo passenger side inner panel
(2) NOTE: Make sure that the rear wire
harness Pigtail is routed out through the
rear taillight access hole of the panel.
(b) Referencing Step 3. f. - i., reassemble the rear
seat panel & two D-Rings, making sure that
all fasteners, clips, etc, are securely fastened
(c) Referencing Step 3. d, reassemble the rear
passenger side storage compartment.
(d) Referencing Step 3. c, reassemble the rear
cargo entry scuff plate.
Page 8 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
(e) Referencing Step 3. b, reassemble the rear
Cargo Floor panel & floor mat (if equipped).
Fig. 9-1
(f) Referencing Step 3. a, reassemble the rear
Tonneau Cover.
(g) Referencing Step 3. e, reassemble the rear
bench seat.
9. Install VSE Subwoofer
Fig. 9-2 (a) With the pigtail exiting the inner quarter
panels’ taillight access hole, connect the
pigtail to the VSE Subwoofer. (Fig.9-1)
(b) Align the lower mounting stud through the
enclosures’ lower hole, followed by the upper
mounting stud.
(1) Install the lower mounting assemblies’ flat
washer & locknut onto the lower mounting
stud, tighten using 10mm socket. (Fig.9-2)
Fig. 9-3
(c) Install the upper mounting assemblies’ flat
washer (with EVA gasket facing quarter
panel) & lock nut onto the upper mounting
stud, & SECURELY tighten using a 13mm
ratcheting box end wrench. (Fig.9-2)
Fig. 9-4 (d) Reinstall 10” driver into enclosure, by
connecting the 4 speaker connectors to the
driver (any sequence is acceptable). (Fig.9-3)
(1) Once connectors have been connected,
align the holes of the driver with the holes
of the enclosure, and fasten with the
supplied 8 Philips head screws. (Fig.9-4)
Fig. 9-5 (e) Adjust the Gain Control knob to the factory
suggested position (indicated by the setting
dot). (Fig.9-5)
(f) NOTE: Only reinstall front grille after
completing Step 13 “Test & Set Up
Procedures”
Page 9 of 17 pages
Issue: A 04/15/04

SCION tC 2005 - VSE SUBWOOFER (BAZOOKA®)
Procedure
10. In Process Functional Test.
(a) Reconnect the vehicle’s negative battery
cable.
(1) Position the negative terminal at an angle
of 90˚to the battery as shown.
(2) Tighten the nut with 4.1 N-m (36 lbf-in) of
torque.
(3) Be careful not to touch the positive battery
terminal.
(b) Referencing Step 4. d., reassemble the Radio
by connecting: 1) T-Harness into the back of
the Radio2) the Satellite harness (if equipped)
and 3) the radio antenna cable.
(1) Carefully insert Radio back into center IP
opening, by aligning mounting holes to the
radio bracket. Be sure the wire harness is
not pinched.
(2) Securely fasten (hand tighten) the four (4)
mounting fasteners using the 10mm socket
and #2 Philips Screwdriver. DO NOT
OVER TIGHTEN
(c) Turn ignition key to "ACC" position.
(d) Press the power button on the receiver/player
head unit. Verify the backlighting illuminates.
(e) Verify that the green led on the VSE is
illuminated, and that sound is coming out of
the driver.
NOTE: If the green light on the VSE unit is
illuminated, and there is no sound coming from
the driver –then one (or more) of the four (4)
speaker wires are disconnected.
NOTE: If the green light on the VSE unit is NOT
illuminated – then the wire harness is not
properly connected to either the radio/amplifier,
or is not properly grounded.
Page 10 of 17 pages
Issue: A 04/15/04