HOKLARTHERM teahouse User manual

1
teahouse
assembly instruction
state: 01.02.2013

2
Introduction
Congratulations on the purchase of a high-quality aluminum teahouse out of the
house from .
The building procedure is simple. First read the mounting instructions and follow this
step by step.
After that you can start opening the cartons one after another.
The construction should not encounter any difficulties, if you follow the assembly
instruction carefully.
Model teahouse
Description:
The teahouse blends with the timeless design, especially in asian gardens, but it
also is an eye-catcher for any other garden. The pavillon is also equipped with a
circumlating drain incl. an aluminium downspout.
Standard features include two double-swing doors with lockable latch key and two
double-swing windows with window opener.
In high winds a secure hold is guaranteed, as the glazing is held with the sealing kit.
technical details: lenght: 4,00 m
width: 4,00 m
eave height: ca. 2,05 m
ridge heigt: ca. 3,50 m

Introduction 2
description 2
index 3 - 4
for the assembly you will need following tools 5
general information 6 - 7
carton 1: connecting material and small parts 8 - 12
carton 2: door elements 13
carton 3: window elements 14
carton 4: roof elements 15
carton 5: dome 16
carton 6 + 7: glazing 17 - 18
what you should know before assembling... 19 - 21
perform the individual assembly steps 22
preview of the assembly process 22 - 23
door element: step 1 24 - 25
door element: step 2 26 - 27
window element: step 3 28 - 29
window element: step 4 30 - 31
window element: step 5 32 - 33
side element: step 6 34 - 35
carton 8: double revolving door 36 - 37
double revolving door: step 7 38 - 39
double revolving door: step 8 40 - 41
double revolving door: step 9 42 - 43
double revolving door: step 10 44 - 45
double revolving door: step 11 46
carton 9: double window 47 - 49
double window: step 12 50 - 51
double window: step 13 52 - 53
double window: step 14 54 - 55
double window: step 15 56 - 57
gaskets: step 16 58
3
Index

gaskets: step 16 59
dome: step 18 60- 61
dome: step 19 62- 63
dome: step 20 64- 65
roof element: step 21 66- 67
roof element: step 22 68- 69
roof element: step 23 70 - 71
roof element: step 24 72 - 73
roof element: step 25 74
roof element: step 25a 75
roof element: step 26 76 - 77
roof element: step 26a 78
glazing 79
glazing: step 27 80 - 81
glazing: step 28 82 - 83
glazing: step 29 84 - 85
glazing: step 30 86 - 87
double revolving door: step 31 88 - 89
double window: step 32 90 - 91
glazing: step 33 92 - 93
glazing: step 34 94
glazing: step 35 95
glazing: step 36 96 - 97
completion: step 37 98 - 99
completion: step 38 100 - 101
completion: step 39 102 - 103
completion: step 40 104 - 105
completion: step 41 106 - 107
completion: step 42 108 - 109
complaint sheet 110
4

designation amount intendet use
step ladder 1 - 2
crosstip screw driver 1
drilling machine with drill Ø6,5 mm 1
drill Ø3,5 mm 1
drill Ø4,0 mm 1
open end wrench 10 mm 1
slot screw driver 1
waterlevel 1
file 1 to remove any burrs of the profiles
rubber-tipped hammer 1
scissors/pincers 1 to devide glass blocks
taoe measure 1
5
for the assembly you will need following tools:

6
The assemble of the „teahouse“ should be conducted by at
least 2 persons.
Only work with gloves.
(danger of injury and cutting!)
Work with safe, craft equitable tools.
Pay attention the the ladder has a safe standing
during the assembly (accident risk!).
Please store all cartons dry and protected
from direct sunlight.
All photographs and sketches are only samples,
so they are not drawn to scale.
!
general information
info
Attention: read the instructions attentively before assembling
before assembling:
!

7
The assemble of the „teahouse“ should be conducted by at
least 2 persons.
Only work with gloves.
(danger of injury and cutting!)
Work with safe, craft equitable tools.
Pay attention the the ladder has a safe standing
during the assembly (accident risk!).
Please store all cartons dry and protected
from direct sunlight.
All photographs and sketches are only samples,
so they are not drawn to scale.
If possible, the teahouse should be set up at a
wind-protected place and not in stormy weather.
It is dangerous to have a partly assembled
house standing in the garden.
No open fireplaces in the teahouse.
Free the roof from snow loads more than 10 cm.
In stormy weather you have to shut door and windows.
The manufacturer is not responsible for any damages
caused by wrong assembly or act of god.
during the assemble:
!
!
general:

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
V104 2
drain connecter teahouse
9999
V106 4
drain corner connecter inside
9999
V109 4
grills endcap
9999
V102 60
glass block 3 mm
9999 0036
V45 40
glass block - wood, set of
9999
V103 2
silicon
10109413
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
V107 4
drain blend angle inside
9999
V110 8
connector roof grill
9999
8
carton 1: connecting material und small parts
please check that all items are included.
You can assign to content of each accessories bag based on the colour marks.

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
S5 40
hexagon head screw M6 x 16
DIN 933
9999 0183
S1 40
nut M6
DIN 934
9999 00128
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
V55 2
holder for downpipe
9999 0027
S5 2
hexagon head screw M6 x 16
DIN 933
9999 0183
S1 2
nut M6
DIN 934
9999 0128
S43 5
drill screw 3,5 x 16
DIN 7504
9999 0283
S27 2
fillisterhead 4,8 x 16
DIN 7981
9999 0
S32 2
shim A6,4
DIN 9021
9999 0173
9

overview
pos.-no required quantity
existing
quantity
designation purpose of use
art.-no.
V111 20
endcap roof grill
9999
S45 120
fillisterhead screw 4,2 x 16
DIN 7981
9999 0145
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
S38 10
fillisterhead screw 4,8 x 60 DIN 7981
doorstop top
9999 0380
S23 14
countersunk screw 4,2 x 32 DIN 7982
grill below window
9999 0158
10

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no
S49 24
locking washer
9999 0
V20 21
hinge 3-pcs
9999 0100
S18 45
countersunk screw 4,8 x 25
DIN 7982
9999 0163
S25 45
countersunk screw 4,8 x 19
DIN 7982
9999 0162
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no
S12
S1
115
115
hexagon head screw M6 x 12
nut M6 DIN 933
DIN 934
9999 0124
9999 0128
S37 115
hexagon protection cap M6
9999 0098
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no
S43 55
drill screw 3,5 x 16
DIN 7504
9999 0283
11

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
V112 14 lfdm.
wedge gasket 1 - 2 mm soil profile
9999 0118
V23 5 lfdm.
wedge gasket 4 - 6 mm dome
9999 0119
V114 110 lfdm.
construction gasket 1 mm KPT-grills,
TR-grills
9999
V98 100 lfdm.
grill gasket 2 mm KPT-grill
9999 0376
V41 45 lfdm.
upper profile gasket 3 mm
9999 0190
V42 125 lfdm.
GHD-gasket 1 edge grills,
TR-grills
9999 0116
overview
pos.-no. required quantity
existing
quantity
designation purpose of use
art.-no.
V134 2
downpipe
9999 0
12

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
lenght in mm
P1 2
soil profile
4000 mm
P2 2
drain incl. drain connector
4082 mm
P3 2
drain connector pre-assembled in P2
4082 mm
P4 4
edge grill
1971 mm
P5 4
TR-grill
1971 mm
P6.1 2
TR-grill with pipe
1278 mm
P8 4
KPT-grill
1971 mm
P9 4
H6-rail
632 mm
P10 4
H6-rail
637 mm
P11 2
cover
1278 mm
P12 4
covering profile 6 mm
1965 mm
13
carton 2: Please check the quantity of the supplied profiles.
door element (2x)

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
lenght in mm
P1 2
soil profile
4000 mm
P2 2
drain
4082 mm
P3 2
drain connector
4082 mm
P5 4
TR-grill
1971 mm
P6 (P6.1) 2 (2)
TR-grill with pipe
1278 mm
P7 2
TR-grill
734 mm
P8 4
KPT-grill
1971 mm
P9 4
H6-rail
632 mm
P10 4
H6-rail
637 mm
P12 4
covering profile 6 mm
1965 mm
14
carton 3: . Please check the quantity of the supplied profiles.
window element (2x)

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
lenght in mm
P13 4
KPT-grill
1787 mm
P14 8
KPT-grill
1453 mm
P15 8
KPT-grill
739 mm
P16 4
covering profilel 6 mm
1787 mm
P17 8
covering profile 6 mm
1453 mm
P18 8
covering profile 6 mm
739 mm
P19 8
ail handling purlin
2415 mm
P20 4
cover angle
2435 mm
P21 16
u-endings 6 mm
634 mm
P22 8
u-endings 6 mm
639 mm
15
Karton 4: Please check the quantity of the supplied profiles.
roof element (2x)

overview
pos.-no. required quantity
existing
quantity
designation purpose of use
lenght in mm
1
lower pressure ring
P4
edge grill
400 mm
P4
KPT-grill
400 mm
1
upper pressure ring
1
hood
P4
covering profile 6 mm
400 mm
16
carton 5: Please check the quantity of the supplied profiles.
dome (1x)

overview dimensions in mm required quantity existing
quantity
purpose of use
1212 x 631 mm
8
side (edge area)
(2)
724 x 631 mm
8
side (edge area)
(below)
(1)
1212 x 627 mm
8
side
(10)
724 x 627 mm
8
side
(below)
(9)
1093 x 564 mm
4
window
(12)
728 x 622 mm
4
window
(below)
(11)
869 x 564 mm
8
revolving door
(13)
17
carton 6 und 7: Please check if all glass panes have been delivered correctly.
glass plan

overview dimensions in mm required quantity existing
quantity
purpose of use
1779 x 634 mm
4x lks./4x rts.
roof
(3) (6)
1407 x 634 mm
4x lks./4x rts.
roof
(4) (7)
689 x 625 mm
4x lks./4x rts.
roof
(5) (8)
overview dimensions in mm required quantity existing
quantity
purpose of use
308 x 442 mm
8x
dome
18
glass plan

All photographs and sketches are only samples,
so they are not drawn to scale.
All drawings in this assembly instruction are seen from
the inside of the teahouse. Should this not be the case,
you can find an appropriate note in the drawing.
Components which are shown in grey,
have been assembled in the previous step.
Components which shown in black,
have to be assembled in the current step.
If the open end wrench is shown, then the hexagon
head screw can be screwed to the component.
please note:
Do not over tighten the screws just yet, so that you
can align the house again if necessary.
If the screw driver is shown, then the countersunk or
fillisterhead screw can be screwed to the component.
please note:
Do not over tighten the screws just yet, so that you
can align the house again if necessary..
19
What you should know before you start assembling ...
!
...the drawings of the various assembly steps
!

Please always slide the numbers of hexagon
head screws into the screwcanal
of the specified profiles.
The number of screws can be found in the individual
assembly steps.
Please note, that some of the screws are needed
at a subsequent date.
It is a very big complexity, to insert the
hexagon screws afterwards.
If this graphic is missing, the fitting is at
an subsequent date.
Please use a 10 mm open end wrench.
20
What you should know before you start the assembling...
!
... the use of hexagon head screws
!
!
M6 x 12