Holemaker Technology HMT MAX 200 User manual

HMT MAX 200
MAGNETIC DRILLING MACHINE
OPERATING INSTRUCTIONS
PLEASE READ CAREFULLY BEFORE USE
This MAX 200 Machine
(Serial No____________) is CE Approved.
HOLEMAKER TECHNOLOGY LTD.
Bridge House, Pattenden Lane, Marden, Kent, UK,
TN12 9QJ
TEL: [phone]
MAX200 V.1_05/2019

Contents
1. Before Use
1.1 Operating Guide
1.2 Safety Regulations
1.3 Warning Symbols
1.4 Specification Plate
2. Features
2.1 Functionsof the Machine
2.2 Technical Data
2.3 Machine Dimensions
3. Overview
3.1 Machine Features
3.2 Operating Positions
3.3 Correct Usage
3.4 Power Supply
3.5 Power Connection
3.6 Safety Devices
3.7 Machine Packaging
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Contents
4. Operation
4.1 Operation Procedure
4.2 Control Panel
4.3 Emergency Stop
4.4 Adjustment of the Machine
5. Electrical Safety
5.1 General Electrical Safety Regulations
5.2 Wiring Diagram
6. Maintenance
6.1 General Maintenance
7. Trouble Shooting
8. Appendix 1 Exploded View
Appendix 2. Exploded View 2
Appendix 3. PartsLists
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1. Before Use.
1.1 Operating Guide.
Read this manual carefully and understand all the requirements
fully before operating this machine, or serious injuries may result.
Please contact Holemaker Technology or your local distributor
immediately if there are any items missing or the machine is not in full
working order upon delivery.
Holemaker Technology or the distributors are not obliged to repair
or replace any part that has been damaged by careless
operation, misuse for any reasons, such as: poor lubrication,
inadequate maintenance, inappropriate operation environment or
improper operation.
1.2 Safety Regulations.
◎To maintain workplace safety, working regulations should be
observed by all personnel present in the workplace.
◎The workplace should be clean and tidy.
◎Do not expose the machine to dangerous environmental elements
not intended for its operation.
◎Provide sufficient light in the workplace.

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◎Do not use with a Pacemaker or other implanted medical devices.
Electromagnetism can cause damage/interference.
◎ Cleaning, greasing, general maintenance and other adjustments should only
be made to the machine when the power cable is removed.
◎Servicing should only be carried out by a qualified technician.
◎Do not leave the machine unattended while running.
◎The magnetic base should always be secured by the safety strap in case
of power loss.
◎The use of cutting lubricant is recommended during the drilling process.
◎Make sure the tool is intended for the job.
◎Electro- Magnetic Drilling Machines should only be used by skilled
person(s).
◎Follow all Safety Regulations at all times when operating this machine.

General warning
Read the manual
Use safety glasses
Use earplugs
Wear safety shoes
Wear appropriate work clothes
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1.3 Warning Symbols
To ensure safe & proper operation, there are six symbols showing on
the machine and are explained below. Do not remove warning
symbols from the machine.
Warning Symbols:
200

General warning
Read the manual
Use safety glasses
Use earplugs
Wear safety shoes
Wear appropriate work clothes
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1.4 Specification Plate
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HMT MAX 200
200

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2.2 Technical Data.
2. Features.
2.1 Functionsof the Machine.
1. Highly efficient and stable drilling, offering precision results.
2. Variable speed functions, for both drilling and countersinking.
3. Internal protected coolant feed system.
4. Powerful and durable motor with long life expectancy.
5. Waterproof and dust proof switchgear, ensuring safety & reliability.
6. Emergency stop function.
7. Current Overload protection.
8. Reversible Capstan arm,can be fixed on both sides of the machine.
9. Control panel assembly can be fixed on both sides of the machine.
10. High power Electro-Magnetic Base for cutting stability.
Power Input
Voltage
RPM
Core Drill
Max Cutting Depth
Twist Drill
Tool Holder
Magnetic Adhesion
Weight
Technical Data MAX 200
3600W
230V/50H/z
110V/60H/z
Two Speed
High 410/170
Low 150/70
Φ12mm - Φ200mm
110mm
up to Φ44mm with Morse Taper
MT4
3900kg
53kg

110
mm
260 mm
2.3 Machine Dimensions.
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330 mm
505 mm
60 mm
660-840 mm
660 mm
115 mm

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3. Overview.
3.1 Machine Features.
3.2 Operating Positions.
1. Body
2. Motor
3. Gearbox
4. Magnet
5. Control panel assembly
6. Main cable assembly
7. Oil bottle assembly
8. Capstan arm

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3.3 Correct Usage.

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3.4 Power Supply Requirements.
An Inadequate input power supply may seriously affect the
output power of the machine.
It is important that this machine uses a dedicated power supply,
separate from other machinery and is correctly connected to the
power supply.
Table for power supplyrequirements:
3.5 Power Connections.
(1) Make sure the power supply is consistent with machine
voltage.
(2) The power cable should be grounded.
(3) Check the cables on the machine for any sign of damage.
(4) Check the switches for any signs of damage before connecting
to the power supply.
3.6 Safety Devices.
The Motor will stop automatically when the magnetic base is
turned off or the power is cut.
The machine features a Current Overload Cutout switch which may
trip if the current exceeds the recommended level.
This will need to be reset by pressing in before the motor can be
restarted.
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3600
3600
Voltage
110V
230V
Breaker capacity
26A
13A
Wire size
2mm2
1.5mm2

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3.7 Machine Packaging.
Metal Carrying Case with wheels
(We recommend using the carrying case during transportation to protect the machine)

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4. Operation.
4.1 Operation Procedure.
Check the following points before starting the machine:
(1) Check for any loose connections, broken switches or damaged
wiring, before connecting to the power supply.
(2) Check all Switches are all at the OFF position.
(3) Check if the specification of the power supply is consistent with
the voltage of the machine.
(4) The workpiece must be magnetic.
(5) Check the machine base and the workpiece to ensure they are
flat, clean & free from debris.
(6) The thickness of the material should be in excess of 10mm.
Paints and other surface treatments can affect the holding force
of the magnet.
(7) The magnetic base should fit on the workpiece completely. Do
not use over pre-drilled holes.
(8) Check the level of cutting fluid is sufficient.
(9) Wear appropriate Personal Protective Equipment according
to the safety markings and work environment.
(10) Only use cutting tools within the working specifications of the
machine.

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(11)Fit the appropriate cutting tool, mark out the position of the hole
and position the machine carefully.
(The thickness of the workpiece should be consistent and smooth)
Move the machine base by hand to check the holding force of
the magnetic base; raise and lower the motor to check if the hole
position is well aligned.
Turn on the flow of cutting fluid before turning on the Motor. Feed
the tool down slowly. When the pin pushes against the steel the
cutting fluid will flow. Feed the cutter down gently.
When using twist drill, apply your own cutting fluid.
When the cutter has completed the cut, the slug will eject.
Be mindful of your position and of those around you.
A machine above the operators waist should also be well
secured with safety straps. Provision should also be made for
ejection of the slugs when working at head height or higher.
Check the safety straps for their usability both before and after
drilling. Replace any broken or defective straps immediately.
Turn off the power to the Motor, then turn off the power of
the Magnetic base. Thoroughly clean the debris after use.
Also clean any residual cutting fluid off the machine.
To resume a drilling process, repeat the above procedure to
operate the machine.
Unplug the machine,clean and take anti-rust measures.
Store in the metal carry case provided.
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4.2 Control Panel.
1.Magnet ON/OFF Switch
2.Motor ON Switch
3.Motor OFF Switch
4.Overload Protection
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4.3 Emergency Stop.
4.4 Adjustment of the Machine.
Stop using the machine immediately if the slides become loose
during operation.
Adjust the gap by following the steps below:
1. Loosen the bolts on the rails.
2. Adjust the set screws on the right side of the machine.
(Adjust the gap between the slide and the rail.)
3. Refasten the bolts on the rails after adjustment.
Emergency Stop

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5 Electrical Safety.
5.1 General Warning.
1. Ensure the working environment is safe.
2. Do not operate the machine in an environment where
flammable materials are present, or the possibility of
explosions.
3. Do not use the machine in wet areas to avoid electrocution.
4. Never perform any maintenance to the machine without
removing the power cable first.
5. Maintenance should only be carried out by qualified
technicians.
6. Never alter the electrical circuit design of the machine.
7. Contact with a bare wire can cause severe injury or even
death.
8. A wet machine or cable increases the risk of electrocution.
9. Do not join extension cords over 12m.
10. Check the power cable regularly for signs of damage to the
outer insulating sheath. Replace the cable immediately if there
is any damage.

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5.2 Wiring Diagram.

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6. Maintenance.
Regular Maintenance of the machine is recommended to
keep it in good and safe working order, to provide you with
years of trouble free use.
6.1 General Maintenance.
1. Unplug the power cable before maintaining the machine.
2. Check all the mechanismsare working correctly, move freely
and are well greased.
3. Check Safety Straps for any wear or defects.
4. Remove the tool from the machine after use.
5. Clean the cutting debris and residual cutting fluid from the
machine, especially on the the slides & pinion.
6. Empty the excess cutting fluid from the reservoir when not in
use.
7. Regularly check the Carbon Brushes in the motor.
8. Replace the carbon brushes immediately when they become
less than 5mm in length, worn brushes can cause other
damage.
9. Regularly apply grease on the slides & pinion of the machine.
10. Store the machine in the Metal Carrying Case supplied.