Hoppe AUDIO MINI Service manual

INSTALLATION INSTRUCTIONS / OWNER’S MANUAL:
AUDIO MINI
OFF-ROAD SOUND SYSTEM FOR CAN-AM DEFENDER / DEFENDER MAX
MODELS
www.hoppeindustries.com
22667 FM 15 Troup, TX 75789
[phone]

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Thank you for choosing the Hoppe Audio Mini off-road sound system. We hope you
enjoy the off-road sound system, and we ask that you follow these instructions very
closely. Doing so will save you time and ensure that your experience with the new Audio
Mini is a positive one.
We strongly suggest that you read the complete instructions before beginning the
installation process to eliminate the possibility of performing unnecessary work.
Having a safe and clean environment and using the proper tools is essential for a
successful installation.
It is critical that proper eye wear, ear protection, and protective clothing is worn
throughout the top installation.
When you receive your Audio Mini off-road sound system, please check to ensure that all
parts and hardware are included. If there are any parts missing or if you have any
questions concerning the system at this time call Hoppe at (262)-552-2770 Mon-Thur.
8am-5pm CST or Friday 8am -12pm CST. Or you can email us at
[email protected].
Hoppe reserves the right to change specifications, equipment, or designs at any time
without notice and without incurring obligation.

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TABLE OF CONTENTS
SECTION 1 –Tools Required............................................................................................ 4
SECTION 2 –About your Audio Mini sound system ......................................................... 4
2.1 Applicable Year Models:.......................................................................................... 4
2.2 Audio Equipment Details:......................................................................................... 4
2.3 Warranty: .................................................................................................................. 5
2.4 Care and Maintenance: ............................................................................................. 5
2.5 Warnings:.................................................................................................................. 6
SECTION 3 –Pre-Installation Inspection ......................................................................... 7
SECTION 4 –Installation.................................................................................................. 8

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SECTION 1 – Tools Required
Socket wrench set
Combination wrench set
Wire cutters
In addition to the above items, you may need shop supplies such as electrical tape, wire
ties, thread locking compound.
SECTION 2 – About your Audio Mini sound system
2.1 Applicable Year Models:
This Audio Mini off-road sound system is designed to fit the following
Defender/Defender Max models:
2017-2020 DEFENDER HD5
2016-2020 DEFENDER HD8 & DEFENDER HD10 (all versions)
2017-2020 DEFENDER MAX HD8 & DEFENDER MAX HD10 (all versions)
All versions means it includes sub models such as 6x6, PRO, DPS, XT, XT-P,
XMR, and Lone Star editions.
This top is compatible with most front windshields (Full, Flip, Powerflip, and
ProVent) and roofs (front roof liner is not compatible).
This system is not compatible with rear view mirrors that mount to the visor.
This system is not compatible with wiper kits that mount high up by the visor.
2.2 Audio Equipment Details:
Your Audio Mini off-road sound system is powered by using
their marine series audio equipment. This equipment is designed to function in all
weather conditions with an IPX6 water resistance (powerful water jet) rating. The stereo
is specifically engineered to provide excellent sound quality and volume in an open air
enviroment so you can enjoy your music on the go.
To learn more details about your stereo system, you can access product information and
manuals for the stereo equipment here:
KMC2 receiver: https://www.kicker.com/kmc2
Speakers: https://www.kicker.com/41KM604W
You can feel free to crank up the volume without much worry of harming your system.
However, it is wise to use a little common sense. If you hear any distortion, back off a
little.

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Use the equalizer settings in your KMC2 receiver to adjust the settings to your
preferences.
2.3 Warranty:
Your Audio Mini comes equipped with a 1 year limited warranty covering the light, the
stereo equipment, and the fiberglass enclosure. The date of warranty coverage will be
determined by the registration date of the warranty card or online warranty registration.
http://www.motortrike.com/TrikeAccWarranty.aspx
If the warranty is not registered with Hoppe, the warranty period will begin when the
Audio Mini was shipped from Hoppe's factory.
2.4 Care and Maintenance:
Your off-road sound system does not require any maintenance other than an occasional
cleaning. To clean your audio system, simply hose off or power wash from a distance. If
needed, use a mild automotive soap and sponge or brush. Use common sense. Do not use
a high pressure power washer up close where it could cut, scar, or force water beyond the
design intent of the enclosure, light, or stereo equipment.
There is an inline fuse, close to the end of the chassis harness where it connects to the
battery terminals. It can be accessed by pulling the cap off of the fuse holder. See Figure
1.
Figure 1: Fuse location.
Fuse 1: 15 amp mini fuse for light / radio receiver power.

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2.5 Warnings:
This off-road system adds up to 25 lbs. to your vehicle and is located up high on the roll
cage. This increases the vehicle’s center of gravity and changes the vehicle dynamics and
handling characteristics. Use extra caution as you learn the driving characteristics of your
vehicle with your new off-road sound system installed. High speed cornering, off camber
or side hill, acceleration, and braking performance will be negatively impacted by the
weight of the sound system.
Do not listen to your stereo at an uncomfortable volume for extended periods of time.
Potential hearing loss may result.

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SECTION 3 – Pre-Installation Inspection
Included in your off-road sound system are the following components:
Pre-assembled Audio Mini off-road sound system (All speakers and electronics
come preinstalled with interior wire harness.)
Chassis wire harness
Mounting brackets
Hardware bag
Zip ties and cable mounts
Alcohol wipe
If any of the parts are missing, damaged, or you have any questions concerning them,
please call Hoppe at (262)-552-2770 Mon-Thur. 8am-5pm CST.
In addition to accounting for all of the parts that you should receive with the top, you
should inspect the vehicle in the following ways.
Ensure that the vehicle is equipped with the factory roll cage, and the roll cage has
not been bent out of shape in a roll over.
Make sure the vehicle does not have any aftermarket accessories that are
incompatible with the top. Note: This system fits inside the factory windshield
visor and is compatible with most windshields and roofs that interface with
this visor.
oThis system is not compatible with rear view mirrors that mount to
the visor.
oThis system is not compatible with windshield wiper kits that mount
high up by the visor.
Make sure the battery is in good condition and holds a charge.
Make sure the charging system is in good condition.

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SECTION 4 – Installation
1. Align the Audio Mini mounting brackets with the holes shown in Figure 2. Using
the supplied ¼”-20 bolts and washers, mount the brackets and loosely tighten the
nuts to allow for adjustment of the Audio Mini placement. Verify correct
orientation of the mounting brackets. See Figure 3. Note: If you have a roof
installed, you will need to remove the roof or loosen the front mounting bolts
to install the visor bolts.
Figure 2: Audio Mini bracket mounting locations.
Figure 3: Mounting the Audio Mini brackets.

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2. Reinstall your roof, as you will not be able to access any bolts in the visor once
your Audio Mini is installed. Run the wire bundle from the chassis harness behind
the Audio Mini mounting bracket before mounting the unit to the brackets. See
Figure 4.
Figure 4: Placement of the chassis harness connector before mounting the unit.
3. Connect the harnesses and place the connectors on top of the unit towards the
visor space. See Figure 5.
Note: The connectors will not fit between the visor and the Audio Mini once it
is mounted to the brackets, so this step is important to not repeat work.
Figure 5: Harness connection on top of unit before mounting.

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4. Using an assistant, hang the Audio Mini off-road sound system on the brackets
using the supplied ¼”-20 bolts and washers (loosely tightened). Note: The sound
system weighs up to 25 lbs. Since you will have to lift and bolt each end, it is
helpful to have an assistant for this step. See Figure 6 and Figure 7.
Figure 6: Install the ¼”-20 bolts and washers to mount the Audio Mini to the brackets.
Figure 7: Loosely install the sound system on the mounting brackets.
5. Tighten the 4 visor bolts so that the rear edge of the Audio Mini is flat across the
rear edge of the visor. See Figure 8.

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Figure 8: Audio Mini rear edge flat across rear edge of visor.
6. Tighten the 4 mounting bracket bolts after achieving the desired up-down position
relative to the visor. Slots in the brackets allow up-down movement. See Figure 9.
Figure 9: Up-down positioning of the Audio Mini.
7. Route the chassis harness, using the provided zip ties and cable mounts, down the
driver’s front pillar. Zip ties and mounts are at the indicated locations. Using the
provided alcohol wipe, clean the cage surface thoroughly before applying the
cable mounts. Note: If you have a windshield or plan to add one, we
recommend applying the cable mounts to the inside surface of the A-pillar.
FLAT ACROSS
REAR EDGE

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If you do not have a windshield, apply the cable mounts in the windshield
recess of the A-pillar as shown. See Figure 10.
Figure 10: Route the chassis harness down the driver’s front pillar.
8. Lift the radiator hood access panel by pulling the hood towards the front of the
vehicle, lifting the front end, and locking the hood in the resting position. See
Figure 11.
HARNESS
ROUTING
PATH

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Figure 11: Lift the radiator hood access panel.
9. Remove the right plastic rivet to route the wiring under the plastic panel. The
plastic rivet is released by first prying the center head up, then pulling the entire
rivet out. See Figure 12.
Figure 12: Remove the plastic rivet to run the chassis harness under the panel.
10. Unplug the factory fuse holder in port PF4. See Figure 13.

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Figure 13: Accessory port connection.
11. Remove the 40 amp fuse from the factory fuse holder and place into the matching
connector on the chassis harness. See Figure 14 and Figure 15.
Figure 14: Factory fuse and fuse holder.

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Figure 15: Place the fuse into the chassis harness connector.
12. Place the chassis connector with the fuse back into port PF4. Connect the factory
fuse holder with the mating chassis connector. Remove the battery cover. Connect
the red power wire to the positive terminal of the battery. Connect the black
ground wire to the negative terminal of the battery. Use the supplied M6 x 1.0
nuts to clamp the cables on top of the existing battery cables. See Figure 16.

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Figure 16: Attach the chassis harness and power wires.
13. Reinstall the battery cover. See Figure 17.
Figure 17: Reinstall the battery cover.
14. Reinstall the hood and plastic rivet.
PF4 –Chassis
Fuse Holder
Factory Fuse
Holder +
Chassis Mate
-Ground Wire
+ Power Wire

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15. You are now ready to enjoy the music and lighting provided by your Audio Mini
off-road sound system. Basic operation works as follows:
Turn the vehicle ignition switch on to power up the stereo system. (You
must press the power button for first time connections or if the power was
previously turned off manually.)
Press the mode button on the stereo receiver to select the input source
from AM/FM radio or Bluetooth.
Hold the mode button to access additional menus.
The dome light can be used with or without the vehicle’s ignition switch
on. Press the on/off switch to activate the light. Warning: Extended use
of the dome light without the vehicle’s charging system functioning
will deplete the battery and the engine may not start.
To learn about the more advanced features and operation of your stereo, visit the
Kicker website links found in SECTION 2 –About your Audio Mini sound system
of this document.
Thank you for choosing the Hoppe Audio Mini off-road sound system for your Can-Am
Defender UTV. We hope you enjoy your new sound system and lighting. We invite you,
in your travels, to stop by our manufacturing plant in Troup, Texas, for a factory tour and
to meet the people who designed and manufactured your Audio Mini off-road sound
system. This will also give you an opportunity to check out our sister company
and our extensive line of trike conversions, motorcycle, and power sports
accessories.
We believe you will be impressed by what you witness and the people you will meet.