HORN TECALEMIT HORNET W 40 User manual

Electrically operating drum and container pump
for fuel and diesel (minimum flash point ≥ 55°C)
www.pclairtechnology.com
HORNET W 40
HORNET W 40 FMT ll
HORNET W 40 A FMT ll

Electro pumps for diesel and fuel oil, priming level with
integrated anti-siphon safety feature, ON / OFF-key and
indicator lamp, motor with thermo switch protection,
drum thread M 64 x 4 and G 2", suction hose included
with filter for a suction head of 1600 mm, 4 m of nozzle
hose DN 19 x 4 Horn 40X, anti-kink spring and standard
nozzle or automatic nozzle A 2010.
There is a HORN TECALEMIT electric pump suitable
for all your application needs
Installing hand pump below the electric pump
enables a fast and safe pumping as well as an
emergency operation in case of a power loss.
Furthermore, a controlled dispensing of small rates is
possible.
HORNET W 40 A FMT ll 230 V
~
Item no. 104 558 701
HORNET G 40/12 A FMT ll 12 V
Item no. 104 568 701
HORNET G 40/24 A FMT ll 24 V
Item no. 104 578 701
HORNET W 40 230 V
~
Item no. 104 428 700
HORNET G 40/12 12 V
Item no. 104 438 700
HORNET G 40/24 24 V
Item no. 104 448 700
HORNET W 40 FMT ll 230 V
~
Item no. 104 458 701
HORNET G 40/12 FMT ll 12 V
Item no. 104 468 701
HORNET G 40/24 FMT ll 24 V
Item no. 104 478 701
HORNET W 40 A 230 V
~
Item no. 104 528 700
HORNET G 40/12 A 12 V
Item no. 104 538 700
HORNET G 40/24 A 24 V
Item no. 104 548 700
• Capacity approx. 40 l/min* (230 V
~ )
(standard version)
• Standard nozzle ZP 19
with hose swivel joint
• Capacity approx. 35 l/min* (230 V ~ )
(standard version)
• Standard nozzle ZP 19
with hose swivel joint
• ow meter FMT ll
• Capacity approx. 35 l/min* (230 V ~ )
(standard version)
• Automatic nozzle A 2010 with hose
swivel joint
• Capacity approx. 35 l/min* (230 V
~ )
(standard version)
• ow meter FMT ll
• Automatic nozzle A 2010 with hose swivel
FMT ll
Item no. 253 590 000
for assembly on
HORNET W 40
*Depending on viscosity and system
22.11.2012
Pneumatic Components Ltd.
(PCL)
Holbrook Rise
Holbrook Industrial Estate
Shefeld S20 3GE
United Kingdom
T [phone]
F [phone]
[e-mail]
www.pclairtechnology.com

Translation of the
original operating manual GB
Operating manual
HORNET
W 40, G 40/12, G 40/24
Item-No. 104 428 700, 104 438 700, 104 448 700, 104 458 701,
104 468 701, 104 478 701, 104 528 700, 104 538 700,
104 548 700, 104 558 701, 104 568 701, 104 578 701

2 44 1268 102-C HORNET 40
Important!
The operating manual is always to be read before commissioning the e uipment. No
warranty claim will be granted for faults and damage to the e uipment arising from
insufficient knowledge of the operating manual.
Copyright
© HORN GmbH & Co. KG. All rights reserved.
Text, graphics and layout copyright protected. Reproduction and copying, including in
part, only permitted with written permission. Technical changes reserved.
Service Hotline [phone]
(0,14 €/Min on the German landline network, Mobile telephone max. 0,42 €/Min.)
[e-mail]
Document-No. 44 1268 102-C
As of 23.08.2013

44 1268 102-C HORNET 40 3
Table of content
1.
1.1.
1. Safety instructions
Safety instructionsSafety instructions
Safety instructions ................................
................................................................
................................................................
................................................................
..............................................................
............................................................
.............................. 3
33
3
2.
2.2.
2. General information
General informationGeneral information
General information ................................
................................................................
................................................................
................................................................
...........................................................
......................................................
........................... 5
55
5
2.1.Description / Appropriate use ................................................................................ 5
2.2.Product versions ......................................................................................................... 6
2.3.Technical data .............................................................................................................. 6
3.
3.3.
3. Assembly
AssemblyAssembly
Assembly instructions
instructionsinstructions
instructions ................................
................................................................
................................................................
................................................................
........................................................
................................................
........................ 7
77
7
3.1.Requirements for the location of installation. .................................................. 7
4.
4.4.
4. Operation
OperationOperation
Operation ................................
................................................................
................................................................
................................................................
................................................................
................................................................
..............................................
............................
.............. 8
88
8
4.1.Commissioning and re-commissioning ................................................................ 8
4.2.Normal operation ........................................................................................................ 8
4.3.Emergency operation ................................................................................................ 8
4.4.Automatic nozzle 2010 (option) ............................................................................ 9
5.
5.5.
5. Demontage
DemontageDemontage
Demontage ................................
................................................................
................................................................
................................................................
................................................................
................................................................
............................................
........................
............ 9
99
9
6.
6.6.
6. Maintenance
MaintenanceMaintenance
Maintenance ................................
................................................................
................................................................
................................................................
................................................................
................................................................
.........................................
..................
......... 9
99
9
7.
7.7.
7. Disposal
DisposalDisposal
Disposal ................................
................................................................
................................................................
................................................................
................................................................
................................................................
.................................................
..................................
................. 9
99
9
8.
8.8.
8. Declaration of conformity
Declaration of conformityDeclaration of conformity
Declaration of conformity ................................
................................................................
................................................................
................................................................
...............................................
..............................
............... 10
1010
10
1. Safety instructions
The device is a state of the art piece of equipment and has been constructed
according to recognised safety specifications. It is nevertheless possible that use of
the device will present hazards to the operator or to third parties, or may damage the
device or other property. It is therefore essential to act in accordance with these
safety instructions, and in particular with those sections identified as warnings.
Warning notices and symbols
In the operating manual, the following signs are used for highlighting important
information.
Special information for economical use of the e uipment.
Special information or "dos and don'ts" for damage prevention.
Information or “dos and don'ts” for the prevention of damage to persons or
e uipment.
Appropriate use
The device may only be used if it is in perfect condition, and then only for its
intended purpose, in compliance with all safety regulations, with an awareness of the
potential risks, and according to the operating manual. Any faults that may impair the
safety must be rectified immediately.
The device and its components are only to be used for handling the liquids listed and
the purpose described. Using the machine for any other purpose would constitute
inappropriate use. The manufacturer is not responsible for any loss arising as a result
of this, the risk for this is borne only by the operating company.

4 44 1268 102-C HORNET 40
Organisational measures
This operating manual should always be kept readily available at the site of
operation! Each person concerned with the assembly, commissioning, maintenance
and operation of the equipment must have read and understood the entire operating
manual. It is essential that the type plate and the warning notices attached to the
device are observed, and are maintained in a fully readable condition.
Qualified personnel
The operating, maintenance and assembly personnel must be appropriately qualified
for their work. The areas of responsibility, competences and supervision of the
personnel must be precisely regulated by the operating company. If the personnel do
not have the required knowledge, they must be trained and instructed. The operating
company must also ensure that the contents of the operating manual are properly
understood by the personnel.
Waters protection
The device has been designed to handle water hazardous substances. The regulations
on the operating place (e.g. Water Resources Act WHG, = ordinance on installations for
handling of substances hazardous to water VAwS) must be adhered to.
Hydraulics
Only persons with special knowledge and experience with hydraulic systems may
carry out work on hydraulic parts and equipment. All lines, hoses and screw joints
should regularly be checked for leaks and visible external damage. Any damage must
be rectified immediately. Any oil spurting out can cause injuries and fire.
The relevant safety regulations for the product must be followed when handling oils,
greases or other chemical substances!
Maintenance and Service
According to the regulations of the water resources law only authorized services may
work on devices for flammable and/or water endangering substances. During such
works, appropriate tools are to be used (avoid sparking). Before any kind of work on
the device, all fuel lines are to be completely emptied and aerated.
Do not make any changes. Modifications or additions to the device which may affect
the safety cannot be carried out without consent of the manufacturer. Exclusively
genuine spare parts made by the manufacturer may be used.
Electric power
Work on the electrical equipment may only be carried out by a qualified electrician or
by trained persons under the guidance and supervision of a qualified electrician
according to electro-technical guidelines. Machine or system components, on which
inspection, maintenance or repair work is to be carried out must be de-energised.

44 1268 102-C HORNET 40 5
2. General information
2.1. Description / Appropriate use
–The HORNET electrical pump is an electrically powered delivery pump
specifically for use with diesel and heating oil that has a flash point of over
55°C. It can also be used with radiator antifreeze (undiluted concentrate).
–The pump is equipped with a certified, automatically closing nozzle A 2010 or
a ZP19 type nozzle.
–To avoid environmental damage the pump has been equipped with an anti-
siphon safety feature.
–The integrated priming pump means that the pump is always and quickly ready
for use. When pump is operated for the first time, it must be filled by using the
priming pump. The priming pump allows additionally emergency operation for
delivery of smallest rates of liquid in case of power failure.
–The automatic self closing nozzle A2010 closes perfectly, when the tank to be
filled is full, when the nozzle is held in a vertical position or when the nozzle
falls to the ground with a fixed control lever.
–The pump casing is made of high-quality, impact resistant plastic.
–The Hornet 40 is delivered including hose set and self-closing and/or simple,
not automatic nozzle.
–Alternatively a non-calibrated flow meter can be installed.
Dry operation can cause damage of the shaft sea!
The HORNET electrical pump is intended solely for delivering diesel and heating oil
with a flash point of over 55°C, plus radiator antifreeze (undiluted concentrate).
The temperature of the flow li uid is not allowed to fall below or exceed - 10°
°°
°C to
+35°
°°
°C.
Motor and switches are not explosion-proof.
Operation with flammable fuels (with a flash point below 55 °C) could cause
explosions.
The electric pump must not be operated in potentially explosive atmospheres.

6 44 1268 102-C HORNET 40
2.2. Product versions
Item.-No. Ausführung
Flow
Meter Nozzle
104 428 700
HORNET W 40
ZP 19 standard nozzle
104 438 700
HORNET G 40/12
ZP 19 standard nozzle
104 448 700
HORNET G 40/24
ZP 19 standard nozzle
104 458 701
HORNET W 40 FMT ll
FMT ll
ZP 19 standard nozzle
104 468 701
HORNET G 40/12 FMT ll
FMT ll
ZP 19 standard nozzle
104 478 701
HORNET G 40/24 FMT ll
FMT ll
ZP 19 standard nozzle
104 528 700
HORNET W 40 A
Automatic nozzles A 2010
104 538 700
HORNET G 40/12 A
Automatic nozzles A 2010
104 548 700
HORNET G 40/24 A
Automatic nozzles A 2010
104 558 701
HORNET W 40 A FMT ll
FMT ll
Automatic nozzles A 2010
104 568 701
HORNET G 40/12 A FMT ll
FMT ll
Automatic nozzles A 2010
104 578 701
HORNET G 40/24 A FMT ll
FMT ll
Automatic nozzles A 2010
2.3. Technical data
Noise level
:
70 db (A)
Max. head of suction
2 m
Medium temperature
:
-
10° C bis +35° C
Max. length of nozzle hose
6 m
Protective system:
IP 44
Drum
-
thread:
M64x4 and G2“
Nozzle hose
:
2000 mm
suction hose
:
1600 mm
Cable:
2 m
Type Hornet
W40
Standard
W40
Automatic
G40/24
Standard
G40/24
Automatic
G40/12
Standard
G40/12
Automatic
Voltage
230V
50Hz
230V
50Hz 24V- 24V- 12V- 12V-
currency 1,2A 1,2A 7,5A 7,5A 12,5A 12,5A
Input power 250W 250W 180W 180W 150W 150W
Capacity
1
approx
38 l/min
approx
32 l/min
approx
34 l/min
approx
27 l/min
approx
31 l/min
approx
24 l/min
Vertical rise
max.
13m max. 13m max. 9m max. 9m max. 8m max. 8m
Weight 3,6 kg 4,5 kg 3,2 kg 4,5 kg 3,2 kg 4,5 kg
1 Values at suction depth 1600 mm, delivery head 0, delivery hose DN19.

44 1268 102-C HORNET 40 7
3. Assembly instructions
Fit suction filter (1) to suction pipe (2)
and secure by means of light hose
clamp (3). Slip transparent suction
hose (4) approx. 30 mm on the suction
pipe (2). Cut the delivery hose to
required length and slide it on to the
suction pipe socket (5) of the priming
pump (14). Tighten both hose clamps
(8) on the hose (6). Slip hose on
pressure connection (9) of the pump.
Slip angular wire end of anti-knik
spring under the hose clamp. Tighten
hose clamp (8). Fit nozzle ZP19 to
other end of pressure hose (23) using
the hose clamp.
Nozzle hose must have a resistance of
> 10 11 Ohm in order to avoid a static
boost load.
The Hornet 40 Automatic is designed
with an automatic nozzle valve A2010
instead of the nozzle ZP19. For that
purpose fit supplied hose union (21)
with clamp (8). Plug thread (21) on
nozzle and tighten.
Tight pump into opening of tank, thus
considering that the pump can only be
placed and operated in a vertical
verticalvertical
vertical
position.
By twisting the motor casing (11) the
pump outlet can be put into the
wanted position.
Connect power supply.
For type Hornet G40 a direct currency
socket is required according to DIN
72591 C or D.
The circuit cross section of the plug
supply line at direct currency
operation should amount to 2,5 qmm
thus avoiding large voltage drop.
3.1. Re uirements for the location of installation.
Since the media handled by the pump are harmful to water, the HORNET pump must
be positioned, maintained and operated such that contamination of water or other
significant modification of its properties is avoided. The relevant local legislation
must be complied with.
Model HORNET40 Standard
Model HORNET40 Automatic
6
8
21
22
13
12
16
17
11
15
14
5
1
3
2
3
4
3 9
8
6
8
23
7

8 44 1268 102-C HORNET 40
4. Operation
4.1. Commissioning and re-commissioning
During commissioning the pump must be filled through repeated pumping action with
the hand lever (15) at the suction stage (14). After prolonged periods of non-use the
integrated siphon protection may cause the li uid column to drop, so that the pump
may have to be primed again.
1. Put nozzle into a tank, the backflow of the canister or into a collecting basin.
Open nozzle at the nozzle lever.
2. Fill up pump by actuating the nozzle lever (15) until liquid comes forth out of
the nozzle.
3. Switch on pump and press down nozzle lever..
In order to avoid an exceeding of the admissible temperature, the electric pump
should not deliver more than 5 minutes against a closed nozzle.
4.2. Normal operation
Avoid dry-running.
A damaged hose may cause spillages.
The hose (6) may not be left lying on the ground in order to avoid damages to the
hose.
4.2.1. Normal operation of type with nozzle ZP 19
a) Switch on electric pump.
b) Hold nozzle into filling container and/or put nozzle into vehicle tank and press
nozzle lever according to quantity required.
c) Switch off electric pump and put nozzle back onto the tank
4.2.2. Normal operation of type with automatic nozzle A 2010
a) Switch on electric pump.
b) Hold automatic nozzle (12) into filling container and/or put nozzle into vehicle
tank and press nozzle lever (13) according to quantity required or lock it with
clamp (22). Automatic nozzle A 2010 switches off automatically when the tank is
full (Q min = 12 l/min. Do you wish to stop the filling, release nozzle (13) and/or
pull up the nozzle lever briefly and then release it.
c) Switch off electric pump and put nozzle back onto the tank.
4.3. Emergency operation
In case of power failure it is possible to pump small quantities by actuating the lever
(15) thus holding open the automatic nozzle and/or the nozzle.

44 1268 102-C HORNET 40 9
4.4. Automatic nozzle 2010 (option)
–The nozzle A 2010 comes with a general building authority test certificate
(P-TÜ7-01340). The test certificate is available on request.
–An automatic disconnection follows when the tank is full, the nozzle is held in
vertical position or when the nozzle (13) falls to the ground with a fixed nozzle
lever.
–The nozzle (13) can be fixed during filling of tank by using the holder fixture.
–The spring surrounding the outlet (16) secures a safe adjustment of the nozzle
(12) in a tank filler inlet.
The automatic disconnection of the nozzle does only works when the outlet and the
feeler jet, (17) which is situated in the outlet, has not been contaminated and the flow
volume is not less than 12 l/min.
5. Demontage
In case the pump has to be dismounted from barrel or container
1. Pull plug out of socket.
2. Unscrew pump with priming pump from drum-, resp. container-thread.
3. Take out pump slowly of container (liquid flows entirely out of suction pipe)
and place it in an oil-proof basin.
4. Release discharge hose (6) at pressure connection (9) and let liquid flow out
into oilproof basin.
6. Maintenance
–The HORNET pump is designed for low maintenance.
–The pump housing, the pressure hose and the nozzle must be checked for
damage at regular intervals in order to prevent environmental damage.
–The pressure hose can be replaced by simply releasing the hose clamps (8) (see
also section 3, Assembly instructions).
7. Disposal
The device is to be emptied completely and the liquids properly disposed of in case it
is taken out of service.
The equipment is to be disposed of properly when taken permanently out of service
- Return old metal for recycling.
- Return plastic parts for recycling.
- Return electronic waste for recycling.
The water legal regulations are to be followed.

10 44 1268 102-C HORNET 40
8. Declaration of conformity

44 1268 102-C HORNET 40 11

12 44 1268 102-C HORNET 40
HORN GmbH & Co. KG
Munketoft 42
24937 Flensburg
Germany
T [phone]
F [phone]
www.tecalemit.de
[e-mail]