ICC VIP+ Air Insulated User manual

ICC - Model VIP+
Positive Pressure Chimney System
and Grease Duct
INSTALLATION AND MAINTENANCE INSTRUCTIONS
Scope and Recommendations
The ICC Model VIP+ is a double wall construction listed venting system designed for venting boilers, engines and other
commercial and industrial heating appliances. Positive pressure piping system up to 0" w.c. (15 Pa.).
Listed Models : VIP+ Double Wall Air Insulated Chimney (1” Air Space)
VIP+ Double Wall 1" Fiber Insulation
VIP+ Double Wall 2" Fiber Insulation
VIP+ Double Wall 4" Fiber Insulation
Sizes: Ø " (152mm) to Ø24" ( 10mm) Flue Diameters
G
WARNING
•
A major cause of vent related fires is failure to maintain required clearances (air space) to combustible materials. It is of utmost
importance that this venting system be installed only in accordance with these instructions. Do not fill the air space with insulating
material.
• Contact local building or fire officials about restrictions and installation inspection in your area.
Do not begin installing the ICC odel VIP+ venting system until you have carefully read the appliance and vent system installation instructions.
Use only ICC odel VIP+ components. Failure to do so will void the certification and warranty of the product.
Keep these installation and operating instructions in a safe location for future reference.
• Examine all components for possible shipping damage prior to installation.
• Proper joint assembly is essential for a safe installation.
• Follow these instructions exactly as written.
• Check tightness of joints upon completion of assembly.
• This venting system must be free to expand and contract.
• This venting system must be supported in accordance with these instructions.
• Check for unrestricted vent movement through walls, ceilings, and roof penetrations.
• Different anufacturers Have Different Joint Systems and Adhesives.
• Do Not ix Pipe, Fittings, or Joining ethods from Different anufacturers.
Tested and Listed to:
UL-103 , UL-2561 , ORD ULC C-959 , UL-1978 , ULC-S662
by Underwriters Laboratories, Inc (Listing # H16722)
ICC INDUSTRIAL CHIMNEY COMPANY INC.
400 J.F. Kennedy, St. Jérome
Québec, Canada, J7Y 4B7
Tel.: [phone]
Fax: [phone]
www.icc-rsf.com
VIP+_2016-04

Model VIP+ 2 Owner's Manual
Table of Contents
Scope and Recommendations ................................................................................................................................................ 1
Technical Specifications .......................................................................................................................................................... 3
Material ............................................................................................................................................................................... 3
Weight / Standard Thickness .............................................................................................................................................. 3
Venting Applications ........................................................................................................................................................... 3
B ilding Heating Appliance (BHA) Chimney (UL 103 Listing) : ...................................................................................... 3
1400°F Chimney (UL 2561 Listing) : .............................................................................................................................. 3
Positive Press re Listing (UL 103 and UL 2561) : ......................................................................................................... 3
540°C and 760°C Ind strial Chimneys (ULC C-959 Listing) : ........................................................................................ 3
S rro ndings / Enclos re ................................................................................................................................................... 3
Clearance to Comb stibles ................................................................................................................................................. 4
Part N mbers ...................................................................................................................................................................... 4
Chimney Sizing ................................................................................................................................................................... 5
Operation and Maintenance .................................................................................................................................................... 6
General Installation Notes .................................................................................................................................................. 6
Planning yo r Installation .................................................................................................................................................... 6
Tool checklist .................................................................................................................................................................. 6
R les of Safety ............................................................................................................................................................... 6
Chimney Joint Connection ...................................................................................................................................................... 7
S rface Preparation ............................................................................................................................................................ 7
Sealant Application Chart ................................................................................................................................................... 7
Sealant Coverage ............................................................................................................................................................... 7
Joint Assembly – Low temperat re (600°F Max) Applications ........................................................................................... 8
Joint Assembly – High Temperat re (Above 600°F) Applications ...................................................................................... 9
Str ct ral S pports and G ides ............................................................................................................................................ 10
Base S pport .................................................................................................................................................................... 10
Wall S pport ..................................................................................................................................................................... 11
Wall G ide ........................................................................................................................................................................ 12
Floor G ide ....................................................................................................................................................................... 12
S pport Methods and System Design Limits .................................................................................................................... 13
Rigid Str ct ral Brace Specifications................................................................................................................................ 14
Elbows and Offsets ........................................................................................................................................................... 14
G y Wire ........................................................................................................................................................................... 15
Roof and Floor Penetrations ................................................................................................................................................. 16
Non-Comb stibles Floor Penetration................................................................................................................................ 16
Comb stible Floor Penetration – 1000°F Chimney (UL 103 & ULC C-959 Listings) ....................................................... 16
Comb stible Roof Penetration – 1000°F Chimney (UL 103 & ULC C-959 Listings) ........................................................ 17
Comb stible Roof Penetration – 1400°F Chimney (UL 2561 & ULC C-959 Listings) ...................................................... 18
Thermal Expansion ............................................................................................................................................................... 19
General Considerations .................................................................................................................................................... 19
Bellows Joint ..................................................................................................................................................................... 20
Expansion Length ............................................................................................................................................................. 21
Expansion Joints Installation ............................................................................................................................................ 22
Bellows Joint and Expansion Length in vertical r ns ................................................................................................... 22
Bellows Joint and Expansion Length in horizontal r ns ............................................................................................... 22
Adj stable Lengths ........................................................................................................................................................... 22
Grease D ct .......................................................................................................................................................................... 25
Listings and Applications .................................................................................................................................................. 25
Clearances and S rro ndings .......................................................................................................................................... 25
General Installation Instr ctions ....................................................................................................................................... 25
Fan Adapter ...................................................................................................................................................................... 26
Nozzle Length and Drains ................................................................................................................................................ 26
Cleano t and maintenance ............................................................................................................................................... 27
Access Door Section .................................................................................................................................................... 27
Wyes and Tees (Cleano t) ........................................................................................................................................... 28
Typical Grease D ct Installation ....................................................................................................................................... 29
WARRANTY .......................................................................................................................................................................... 30

Model VIP+ 3 Owner's Manual
Technical Specifications
Material
The odel VIP+ double wall vent is constructed of either stainless steel grade 304 or 316 for the flue and stainless steel grade 304 or 316 or
Galvalume for the casing. When required, the vent is insulated with high temperature mineral fiber insulation. Proper joint sealant or gasket material
is provided as per venting application (Low Temp or High Temp).
Weight / Standard Thickness
Table 1 - Standard Thickness and Chimney Weight
Ø
6
8
10
12
14
16
18
20
22
24
V P+
1” Air
Insulated
Flue Thickness
0.019" 0.025"
Casing Thickness
0.019" 0.025"
Weight (lbs / ft)
3.3 4.2 5.1 6.0 6.9 7.9 9.9 11.0 12.0 13.1
V P+
1” Fiber
Flue Thickness
0.019" 0.025"
Casing Thickness
0.019" 0.025"
Weight (lbs / ft)
4.4 5.6 6.9 8.1 9.3 10.6 13.0 14.4 15.7 17.1
V P+
2” Fiber
Flue Thickness
0.019" 0.025"
Casing Thickness
0.019" 0.025"
Weight (lbs / ft)
6.4 8.0 9.5 11.1 12.6 14.0 17.0 18.7 20.4 22.1
V P+
4” Fiber
Flue Thickness
0.019" 0.025"
Casing Thickness
0.019" 0.025"
Weight (lbs / ft)
11.3 13.5 15.7 18.0 20.2 22.4 26.0 28.3 30.2 33.5
On request, model VIP+ Venting System can be built using thicker gauge material. Contact Factory for eight specifications ith non-standard thickness
Venting Applications
Building Heating Appliance (BHA) Chimney (UL 103 Listing) :
Under this category, model VIP+ has been determined suitable for venting flue gases at temperatures not exceeding 538°C (1000°F) under
continuous operating conditions from gas, liquid, oil or solid fuel fired appliances. Also complies with operation (less than one hour) at temperatures
not exceeding 760°C (1400°F) and brief operation (maximum 10 minutes) at temperatures not exceeding 927°C (1700°F).
Building Heating Appliance Chimneys are suitable for use with Building Heating Appliances and Low Heat Appliances as described in the Chimney
Selection Chart of National Fire Protection Association (NFPA) Standard NO. 211.
1400°F Chimney (UL 561 Listing) :
Under this category, model VIP+ has been determined suitable for venting flue gases at temperatures not exceeding 760°C (1400°F) under
continuous operating conditions from gas, liquid, oil or solid fuel fired appliances. Also complies with brief operation (maximum 10 minutes)at
temperatures not exceeding 980°C (1800°F). As such, it is suitable for use with ovens and furnaces as described in the Chimney Selection Chart of
NFPA No. 211, in addition to other applications.
Positive Pressure Listing (UL 103 and UL 561) :
odel VIP+ has been determined suitable for use at a maximum of 60 inch water column internal pressure.
540°C and 760°C Industrial Chimneys (ULC C-959 Listing) :
Under this category, model VIP+ has been determined suitable for venting flue gases at temperatures not exceeding 760°C (1400°F) under
continuous operating conditions from gas, liquid or oil fired appliances. Also complies with brief operation (maximum 10 minutes) at temperatures not
exceeding 980°C (1800°F).
Surroundings / Enclosure
ICC odel VIP+ chimney is primarily intended to be used in fire resistive non-combustible surroundings or installed unenclosed. They are not
intended for use in one or two family residences.

Model VIP+ 4 Owner's Manual
CAUT ON
Do
not enclose this chimney in a chase or passageway of ordinary wood or other combustible material
Where the chimney extends through any zone of a building (outside that in which the heating appliance connected to it is located), it shall be
provided with an enclosure having a fire resistance rating equal to or greater than that of the floor, wall or roof assemblies through which it passes.
ICC odel VIP+ chimney may penetrate a combustible floor or roof using the appropriate parts and openings sizes. See section Roof and Floor
Penetrations for more details.
Where, according to local code, no chase enclosure is necessary, odel VIP+ chimney may be placed adjacent to walls of combustible construction
at the clearance specified on each chimney section and in the individual listing. (see Ta le 2 Clearances to Com usti les) Contact local building
or fire officials about restrictions and installation inspection requirements in your area.
Clearance to Combustibles
Ta le 2 - Clearances to Com usti les – Unenclosed Installation
Venting Application Maximum Flue
Temperature Flue Ø
VIP+ Chimney Model
Roof Kit
Configuration
VIP+
air
insulated
VIP
1" , 2" and 4" fi er
insulated
Building Heating Appliance
(BHA) Chimney 1000°F (538°C)
Ø6"
to 16"
6"
2"
*Insulated Firestop
Ø18" to 24"
10"
3"
1400F Chimney
1400°F (538°C)
Ø6" to 24"
6"
7"
*Ventilated Firestop
*See Roof and Floor Penetrations section for details
Part Numbers
The following section describes how part number are defined for most of the major VIP+ products. Please refer to other ICC documents like
pamphlets or price lists for a complete list standard of components part numbers. Contact ICC customer’s service for details.
Ta le 3A - Part Num ers Examples
Product
Type
1st diam
Ø
A
Part
Designation
Material
Insulation
Type
2nd diam
Ø
B
Description
Interior Exterior
type gauge type gauge
JC
-
18
L4
A
24
A
24
0
n/a
18
" diameter x 4 foot
L
ength, Air
Insulated
,
304
stainless flue and casing
JE
-
8
E1
A
26
A
26
1
n/a
8
"
15° Elbow
,
1
" Fiber Insulated, 3
04
stainless flue and casing
JE
-
16
TR
B
26
C
24
4
n/a
16
"
90° Tee
,
4
" Fiber Insulated,
3
16
stainless flue and
Galvalume
casing
JM
-
6
SI
B
26
B
26
2
10
6" to
10" step increaser, 2" Fiber Insulated, 316 stainless flue and casing
JM
-
24
WS
A
24
A
24
1
n/a
24
"
Wall Support
,
1
" Fiber Insulated, 3
04
stainless flue and casing
…
…
The first section of the part number
regroups similar products under a
common product type designation.
Products are divided into the
following 5 categories :
Ta le 3B - Product Types
Product Types Designation
Product Type
Description
JC
Chimney
Length
JE
Elbows and Tees
JF
Flashings
J
iscellaneous
JS
Special Parts
This section identifies the
type of part within each of
the 5 products type. Here’s
Ta le 3C - Part Type Designation Examples
Product Type
Part
Type
Designation
Corresponding Part Description
JC
-
L1
1 foot Length
JC
-
L2
2 foot Length

Model VIP+ 5 Owner's Manual
a sample of some of the
more common part types :
JC
-
L3
3 foot Length
JC
-
L4
4 foot Length
JC
-
A1
Adjustable Length
12"
JC
-
A2
Adjustable Length
24"
JC
-
IT
Tapered
Increaser
JC
-
SI
Step Increaser
JC
-
LE
Expansion Length
JE
-
E1
15° Elbow
JE
-
E3
30° Elbow
JE
-
E4
45° Elbow
JE
-
E9
90° Elbow
JE
-
TR
90° Tee
JE
-
TY
45° Tee
JF
-
FF
Flat Flashing
JF
-
FA
Flashing 1/12
–
7/12
JF
-
FB
Flashing 8/12
–
12/12
J
-
WS
Wall Support
J
-
BS
Base Support
J
-
WB
Wall Band (or Wall Guide)
J
-
FG
Floor Guide
J
-
RC
Rain Cap
J
-
RS
Insulated Radiation Shield
J
-
VS
Ventilated Radiation Shield
J
-
EC
Exit Cone
J
-
FS
Firestop
J
-
TC
Tee Cap
J
-
TD
Drain Tee Cap
…
…
…
Ta le 3D - Material Designation
Material Designation
Material type
Comments
A
Stainless Steel 304
Available for flue and casing, 26 ga min (up to Ø16)
and 24 ga min (Ø18 and over)
B
Stainless Steel 316
Available for flue and casing, 26 ga min (up to Ø16) and 24 ga min (Ø18 and over)
C
Galvalume (Alu
-
Zinc)
Available for casing only, 26 ga min (up to Ø16) and 24 ga min (Ø18 and over)
* Standard materials only, for other options contact ICC customer’s service
Ta le 3E - Insulation Type Designation
Insulation Type Designation
Description
0
Double Wall Air
Insulated
Chimney (1” Air Space)
1
Double Wall 1" Fiber Insulation
2
Double Wall 2" Fiber Insulation
4
Double Wall 4" Fiber Insulation
Chimney Si ing
Complete chimney system sizing and capacity may be obtained from the “Chimney, Gas Vent, and Fireplace Systems” chapter of the ASHRAE
Handbook. You may also contact ICC Chimneys customer’s service for system sizing assistance. In spite of any sizing guidelines, when sizing ex-
haust systems, it is most important that the heating appliance, engine or turbine manufacturer’s installation instructions be followed. Not following
these instructions may result in inadequate chimney performance and/or a violation of the equipment manufacturer’s installation requirements.

Model VIP+ 6 Owner's Manual
Operation and Maintenance
KEEP YOUR VENT CLEAN. Your vent system should be examined annually by a qualified service company for the presence of soot or debris. Any
accumulation should be removed. Also, the vent system should be inspected periodically for the following:
1. Any leakage of condensate or combustion by-product at joints should be removed.
2. A defective drain trap loop should be repaired to prevent any leakage of exhaust gases inside the building area.
3. Any sign of corrosion.
General Installation Notes
1. odel VIP+ is to be installed in accordance with these installation instructions and with those of the appliance manufacturer.
2. Installation is to be in accordance with local building code requirements and National Codes.
3. Size the vent in accordance with the appliance manufacturer’s instructions. ICC will calculate correct vent sizing on request.
4. ake sure you read the appliance installation instructions for vent limitations such as maximum horizontal length, maximum number of elbows,
total vent height, common venting option, and other limitations that may affect the design and installation of this vent.
5. The maximum height of un-guyed vent above the roof is 6 feet.
6. The vent shall extend at least 3ft. above its point of penetration with the roof and at least 2 ft. higher than any wall, roof or adjacent building
within 10 ft of it.
7. DO NOT FILL THE AIR SPACE around the vent with insulation or any other material.
8. Do not allow sawdust or construction de ris to accumulate around the vent. Clean all areas surrounding the vent before closing up any
enclosed areas.
Planning your Installation
Prior to starting your installation, we suggest you take the following into consideration:
1. Check the appliance manufacturer's installation instructions to see all possible vent configurations.
2. Review all your options for the appliance location and also venting configuration. Try to minimize the alteration and reframing of structural
components of the building (wall studs, water pipes, electrical wiring, ceiling joists, roof rafters, etc.). It may be easier to change the location of
your appliance than to modify the building structure.
3. Use only Model VIP+ listed components. Do not use damaged parts.
4. Any penetrations of roof, ceilings, or floors must be properly fire-stopped as per venting applications described in these installation instructions.
5. Contact your local building authority and/or fire officials for permits, restrictions and installation inspections. You may also wish to contact your
building insurance representative.
Tool checklist
Tools and equipment you may need for your installation.
-
Eye protection
- Gloves
- Tape easure
- Extension cord
- arking pencil
- Nails
-
Stud sensor
- Square
- Circular saw
- Hand saw
- Drill
- Drill bits
-
Keyhole saw
- Ladder
- Level
- Pliers
- Caulking gun
- Proper application sealant
-
Hammer
- Screwdrivers
- Screws
- Plumb Bob
- Cold chisel
Rules of Safety
1. Wear gloves when handling metal parts with sharp edges.
2. Wear safety glasses.
3. Electrical tools must be grounded.
4. If a ladder, scaffold or a scissor lift platform is required, it must be in good condition, installed on a firm surface, and leveled.
5. When cutting a wall, floor or ceiling, be careful not to damage wiring, gas or water pipes. If these elements need to be relocated, work should be
done by a qualified person.

Model VIP+ 7 Owner's Manual
Chimney Joint Connection
Surface Preparation
All components have a male and a female end. The installation orientation is indicated on the labeling of each pipe section with an arrow. The arrow
indicates the direction of the exhaust gases. Clean all inner and outer surfaces of male and female ends with an appropriate organic solvent, such as
acetone or other commercial degreaser before applying a sealant.
Sealant Application Chart
Ta le 4 - Sealant Used as Per Venting Application (Must use approved factory supplied sealant)
600°F Max
Applications
1000°F Max
Applications
Indoors
Supplier
Max Temperature
Indoors
Supplier
Max Temperature
Inner Joints
X
-
TRASIL
HD
#4706
-
3
600°F (315°C)
Inner Joints
Fortafix Ceramix TC
2280°F (1250°C)
Outer Joints
n/a
n/a
Outer Joints
n/a
n/a
Outdoors
Supplier
Max Temperature
Outdoors
Supplier
Max
Temperature
Inner Joints
X
-
TRASIL
HD
#4706
-
3
600°F (315°C)
Inner Joints
Fortafix Ceramix TC
2280°F (1250°C)
Outer Joints
Any Silicone Sealant with
a min. rating of 400°F 400°F
Outer Joints
Any Silicone Sealant with
a min. rating of 400°F 400°F
Fortafix Ceramix TC cure time : Air dry for 24 hours and heated at 203°F (95°C) for 4 hours
X-Trasil HD #4706-3 cure time : Air dry for 24 hours
Sealant Coverage
Ta le 5A – Sealant coverage for Fortafix Ceramix TC High Temperature Ceramic Paste Sealant
Flue Ø (inches)
6"
8
"
10
"
12
"
14
"
16
"
18
"
20
"
22
"
24
"
Num er of joints per tu e
6.5
5
4
3.25
2.75
2.5
2.25
2
1.75
1.5
The coverage is about 21 linear feet per 11 oz cartridge
-
2 beads per joint (Ø 1/4") flue sealant
Ta le 5B – Sealant coverage for X-TRASIL HD #4706-3 High Temperature Silicone
Flue Ø (inches)
6"
8
"
10
"
12
"
14
"
16
"
18
"
20
"
22
"
24
"
Num er of joints per tu e
13
10
8
6.5
5.5
5
4.5
4
3.5
3
The coverage is about 42 linear feet per 11 oz cartridge
-
1 bead per joint (Ø 1/4") flue
sealant
Ta le 5C – Sealant coverage for Exterior Sealant ( ased on casing diameter)
Flue Ø (inches)
8
"
10
"
12
"
14
"
16
"
18
"
20
"
22
"
24
"
26
"
2
8
"
30
"
32
"
Num er of joints per tu e
26
20
16
13
11
10
9
8
7
6
26
20
16
The coverage is about 66 linear feet
per 11 oz cartridge
-
1 bead per joint (Ø 1/8") flue sealant

Model VIP+ 8 Owner's Manual
Joint Assembly – Low temperature (600°F Max) Applications
Figure 1
Step 1 : Apply one bead of X-TRASIL HD #4706-3 red silicone on the male end of the flue just under the formed bead.
Step 2 : Slip the top chimney male end into the expanded side of the lower chimney. Refer to chimney label for flue gases direction.
Step 3 : Assemble the flue locking band and secure by tightening the bolt . Do not remove the excess of sealant.
Step 4 : Install locking band insulation strip around the joint. (if applicable)
Step 5 : Install exterior casing locking band. Secure by tightening the 2 bolts.
Step 6 : Apply a bead of exterior sealant (see Ta le 4 and 5C) on the upper joint of the casing locking band (to prevent water infiltrations for outside
applications only)
Figure 2 Figure 3

Model VIP+ 9 Owner's Manual
Joint Assembly – High Temperature (Above 600°F) Applications
Figure 4
Step 1 : Apply one bead of Fortafix Ceramix TC on the male end of the flue approximately 3/8” under the formed bead.
Step 2 : Slip the top chimney male end into the expanded side of the lower chimney. Refer to chimney label for flue gases direction.
Step 3 : Apply a second Bead of Fortafix Ceramix TC just above the formed bead when chimneys are joined together (before interior locking band
assembly)
Step 4 : Assemble the interior locking band around the flue and secure by tightening the bolt . Do not remove the excess of sealant.
Step 5 : Install locking band insulation strip around the joint. (if applicable)
Step 6 : Install exterior casing locking band. Secure by tightening the 2 bolts.
Step 7 : Apply a bead of exterior sealant (see Ta le 4 and 5C) on the upper joint of the casing locking band (for outside applications only)
Figure 5

Model VIP+ 10 Owner's Manual
Structural Supports and Guides
Several supporting and guiding methods can be used to anchor a chimney for horizontal, vertical and offset displacement. These supports and
guides used with thermal expansion devices prevent bending stresses on the chimney elbows and joints. (see Thermal Expansion Section for
details) Supports and guiding methods are described in this Section.
Base Support
The Base Support is the most common
support. It can be used on any floor level
as a Vertical or Horizontal support. When
used to support the chimney in vertical
runs, it is attached to the floor by means
of anchors (by others, Ø 5/16” anchors or
bolts min. size). It can also be used to
support a horizontal run anchored
through wall or resting on a non-
combustible rigid structural brace (by
others, see Rigid Structural Braces
Specifications for details).
The Base Support assembly consists of a
9" chimney interior section (7" effective
length) that is welded to a steel plate.
The chimney section has female and
male ends forming just like any standard
length. It can be connected to any other
piece of piping with proper locking bands
and sealant. (see Chimney Joint
Connection Section for specific
instructions)
It is supplied with both an Interior Locking
Band a special External Finishing Band
(top female side) and an Insulation Strip.
(if applicable)
Installation :
1. Plate is secured to floor, wall or
structure with proper anchors. (See
Ta le 6 for aximum Supported
Chimney Height ( CH) per support and
Ta le 7 for aximum Horizontal Spacing
between Supports ( HS)).
2. Pipe sections are then attached to the
Base Support Interior Section in the
same manner as described in Chimney
Joint Connection Section depending on
the venting application.
3. Install insulation strips (when required)
and External Finishing Bands.
The Base Support is intended only for
attachment to NON COMBUSTIBLE
materials such as steel structure,
concrete or other types of masonry.
The Base Support is not suita le for
attachment to wood or com usti le
structures.
Figure 6
Figure 7
Figure 8