IMC DG60 User manual

装潢单 头液体灌装机
Manual

Cont ent s
※Wo r k P ri nci pl e
※Techni que Paramet er
※Ma c h i n e I ns t r uc t i on
※Instal lment and Debuggi ng
※Saf e Ope r at i on
※Ma c h i n e Mai nt ai n
※Ma n u a l a n d S e m i a u t o ma t i c O p e r a t i o n
※Op e r a t i o n o f Re s e t b u t t o n
※Op e r a t i o n o f Re e d s wi t c h
※Na me o f e a c h p a r t
※Electric Di a g r a m o f ma c h i n e
※Tr o u b l e s h o o t i n g
※Pac ki ng Li s t
※Ac c e p t a n c e c o n f i r ma t i o n
日高包装机械
Par t One : Wo r k P ri nc i pl e

Gr anul e f i l l i ng machi ne i s a semi -aut omat i c pi st on f i l l i ng machi ne whi ch used t o fi l l past e
wi t h s ma l l r o u n d g r a n u l e . By t h e p r i n c i p l e o f d r i v e s t h e p i s t o n a n d t h e t u r n v a l v e ’s t hree-wa y
cont act by ai r cyl i nder t o suck and rel ease t he pr oduct . The tralve of the
Ai r c y l i n d e r i s c o n t r o l l e d b y r e e d s wi t c h t o a d j u s t t h e f i l l i n g r a n g e .
The ma c hi ne o wn s s i mp l e a nd r e a s o na bl e s t r uc t u r e , h i gh a c c u r a c y a n d s i mp l e ope r a t i on
Par t Two : Techni que Paramet er
Techni que Paramet er
Cont ent
Par a me t er
Vol t age
220V±5V
Electric Cur r ent
1A
Power
10W
Rat i ng Ai r Pr es sur e
4- 6kg
Fi l l i ng Speed
0- 50
Fi l l i ng Pr eci s i on
±1 %
Fi l l i ng
Ef f e c t
Model
Fi l l i ng r ange
(ml)
Per f ect Fi l l i ng
Range
（ml ）
Thi s
Machi ne
Model（√）
DG60
5~60
25~60
DG125
10~125
50~125
DG250
25~250
100~250
DG500
50~500
200~500
DG1000
100~1000
300~1000
DG2500
250~2500
500~2500
DG5000
500~2500
1000~2500
Par t Thr e e : Ma c h i n e I ns t r uc t i on
The ma c h i ne ma i n l y be used i n t he i ndust r i es of phar maceut i cs , f oods t uf f , cos met i c so on. The
ma c h i n e t wi l l b e a f f e c t e d b y f o l l o ws f a c t o r s d u r i n g t h e wo r k p r o c e s s .
1. The f i l l i ng pr eci s i on wi l l be af f ect ed by t he st abi l i t y of t he ai r pr es sur e, equal i t y of t he
pr oduct and t he f i l l i ng s peed.
2. The f i l l i ng speed wi l l be af f ect ed by t he vi s ci di t y of the product, travel of the air cylinder,
size of t he filling nozzle and the pr of i ci ency of t he wor ker s .
3. The machi ne wi t h t wo t ype f i l l i ng way: f oot pedal and aut omat i c. The t wo f i l l i ng way can

be chosen di scr et i onar i l y,
4. The t ur n val ve of t he machi ne is made up of we a r a b l e , aci d-resistant, heat -resistant F- 4.
Do n o t b e a t , h i t i t wh e n wa s h i t .
Par t Fo ur : I ns t al l me nt a nd Debuggi ng
1. Put t he hopper ( pi c. 1) over t he t hr ee -wa y c o n t a c t b i g s q u a r e b o d y cont rol val e, and l ock
the connect par t wi t h Ar mf u l Ho o p.
2. I nst al l t he f i l l i ng nozzl e 01( pi c. 1) , connect t he bi g s quar e body por t and t he f i l i ng head
por t wi t h pr oduct f eedi ng t ube. l ock i t wi t h cl amp.
3. Conf i r m t he pos i t i on of t he r eed swi t ch( t he posi t i on of t he back r eed s wi t ch i s f i xed)
4. Connect wi t h t he el ect r i ci t y power and t ur n on t he el ect r i ci t y power swi t ch.
5. Connect wi t h t he ai r sour ce and t ur n on t he ai r s our ce s wi t ch.
6. Swi t ch t he wor k model t o manual , cont r ol t he f i l l i ng by pedal .
7. Adj us t t he t hr ot t l e 1( 05) and t hr ot t l e 2( 06) t o a sui table pr oduct suck and f i l l i ng s peed.
To ge t a b e t t e r wor k e f f i c i e n c y, c a n f a s t e r t h e p r odu c t s u c k s p e e d 0 6 , a n d s l owe r f i l l i n g s pe e d
05( i f t he f i l l i ng s peed i s t o f as t wi l l make t he pr oduct or bubbl e das h out of t he bot t l e,
affect t he fi l l i ng qual i t y. )
8. When adj ust t he fi ling range,
Slide the front reed switch to range you asked then fix it.
9. Put t he pr oduct to hopper, begi n f i l i ng.
10. When wor ker s ar e pr of i ci ent i n i t , can s wi t ch t he wor k model t o aut omat i c t o i mpr ove wor k
effi ci ency.
Par t Fi ve : Saf e Ope r at i on
The ma c hi n e i s us e d t o f i l l pa s t e , no o t h e r us a g e . To i s s u r e a s a f e o pe r a t o n , p l e a s e not e :
1. The machi ne adopt al t er nt i on cur r ent 220V, 1A, ai r pr es s ur e 4-6KGS.
2. Bef or e t ake apar t and cl ear t he machi ne, must cut of f t he el ect r i ci t y power and ai r s our ce.
3. When cl ear t he machi ne, can not use the wa t e r r i n s e t h e ma c h i n e b o d y d i r e c t l y i n c a s e des t r oy
the machine electricity contorl part inside.
4. For safet y of person, the machine need to be earthing properly.
5. When i ns pect t heel ect r oci r cui t ( pi c. 3) of t he machi ne, mus t cut of f t he el ect r i ci t y power and
ai r source fi r st .
Par t Si x: Ma c h i n e Mai nt ai n
1. The ma c hi n e s u r f a c e i s s t a i n l e s s s t e e l , whe n c l e a r t h e ma c h i n e , d on’t use sharp and hard
tools to scratch the surface.
2. Ca n u s e al cohol to clean the dirt on the surface of the machine.
3. Cy l i n d e r h a s been l ubr i cat ed i n t he factory, so no need di s as sembl y and

lubricate the cylinder again.
4. I t i s eas y t o cl ean t he pr oduct cyl i nder , SS t hr ee-wa y c o n t a c t a n d t h r e e -wa y di ver s i on val ve.
5. Change t he wor n s eal s t i mel y.
Par t Se ve n: Ma n u a l a n d S e m i a u t o ma t i c O p e r a t i o n
The ma n u a l / a u t o Sel ect or Swi t c h(pic.2) is setted for debugging or measure.When debugging the
new machi ne or change anot her pr oduct or change t he f i l l i ng r ange or af t er cl ear i ng t he machi ne,
it is better to debug i t by manual swi t ch. When f i ni s hed debuggi ng and t he machi ne f i l l wel l ,
thenyouchoose the aut o swi t ch. can swi t ch t he work model t o aut omat i c t o i mpr ove wor k ef f i ci ency,
no need t o t ur n of f t he machi ne f i r s t .
Par t Ei g ht : Op e r a t i o n o f Re s e t b u t t o n
Wh e n e l e c t r i c i t y p o w e r o f f s u d d e n l y o r a i r c y l i n e r c a n n o t r e t u r n b a c k d u e t o i m p r o p e r
oper at i on, pl ease pus h t hi s but t on.
Par t Ni ne : Op e r a t i o n o f Re e d s wi t c h
1. Fi xed t he r eed s wi t ch, us ual l y i t i s f i xed i n t he l ow back of t he ai r cyl i nder . I t
i s f i xed s i gnal swi t ch.
2. Moveabl e r eed s wi t ch, ususal l y i t i s f i xed i n t he hi gh f r ont of t he ai r cyl i nder ,
i t i s s i gnal swi t ch us ed t o adj us t t he f i l l i ng r ange.
Par t Te n: Na me o f e a c h pa r t

No.
Name
No.
Name
01
Filling Nozzle
04
Electricity Control
Box
02
Hopper
05
Product out Throttle
03
Product Cylinder
06
Product in Throttle
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⧦状膏体示意⦍一
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日高包装机械


NO.
Name
No.
Name
07
Urgent stop reset
switch
08
Selector Switch
09
Swing air cylinder
10
Turn valve
⧦状膏体示意⦍二
Part Eleven: Electric Di a g r a m o f ma c h i n e

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※ Part Twelve:Tr o u b l e s h o o t i n g
Problem
Analysis of Problem
Solution
Piston can not
Move front and
back
1.Check if turn on the air
pressure
The machine need the air
pressure
2.Chek if turn on the airpressure
valve
turn on the airpressure
valve
3.If air source and electricity
source is trun on
Turn on air source and
electricity source
4.Check if the air pressue is
enough
The air pressure needed is
4kg-6kg/c ㎡
5. .Check if diversion valve is
fixed properly
Fix it properly
6 Check if it is the O seal on
the pistion head with viscidity
to block the pistion
Change a new O seal
7. Check if the fixed reed switch
is moved
Fix it
Asymmetric
filling
Check the viscidity of your
product and the seals to see if
it leak
Slow down the product suck
and release speed.
Change the worn seals.
Check if there are enough
Produt in the hopper on your
Product tank.
Put enough product
Product leak
out from the
back of product
cylinder
Check the seals on the pistion
If have problem,change
new ones
If your product is too thin
Contact with our company