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  9. Indian Motorcycle FTR 1200 2019 User manual

Indian Motorcycle FTR 1200 2019 User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most
recent version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Indian Motorcycle Master Service Dealer®
technicians in a properly equipped shop and should be kept available for reference. All references to left and
right side of the vehicle are from the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar
with the service procedures before starting any repair. Certain procedures require the use of special tools. Use
only the proper tools as specified. If you have any doubt as to your ability to perform any of the procedures
outlined in this Service Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more
useful. Please provide any feedback you may have regarding this manual. Authorized dealers can submit
feedback using 'Ask Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature
Question'.
Consumers, please provide your feedback in writing to: Indian Motorcycle Company ATTN: Service Publications
Department, 2100 Hwy 55, Medina, MN 55340.
Publication Printed December 2018 (PN 9929391 R01)
© Copyright 2018 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due
to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A.
2019 FTR 1200
Service Manual
SAFETY WARNINGS
The following signal words and symbols appear throughout this manual and on the vehicle. Your safety is involved
when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to
moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
TRADEMARKS
INDIAN MOTORCYCLE ACKNOWLEDGES THE FOLLOWING PRODUCTS THAT MAY BE MENTIONED IN THIS
MANUAL:
LOCTITE®, is a registered trademark of the Henkel Corporation.
DUNLOP®, is a registered trademark of the Dunlop Tire Corporation.
STA-BIL®, is a registered trademark of Gold Eagle.
NYOGEL™, is a trademark of Gold Eagle.
FLUKE ®, is registered trademark of the Fluke Corporation.
XM®, is a registered trademark of XM® Satellite Radio, Inc.
Torx®, is a registered Trademark of Textron.
Garmin®, is a registered trademark of Garmin, Ltd.
Some Indian Motorcycle factory publications can be downloaded from www.polarisindustries.com, purchased
from www.purepolaris.com or by contacting the nearest Indian Motorcycle dealer.
REVISION INDEX
REV DATE CHANGES
R01 12/10/2018 Initial release
FEEDBACK FORM - SERVICE MANUAL (9929391)
A feedback form has been created for the technician or consumer to provide
Indian Motorcycle with an overall satisfaction rating for this service manual,
provide comments on your experience or upload pictures/video. This feedback
form is viewable on a mobile device by scanning the QR code or by clicking
HERE if viewing this document electronically.
2019 FTR 1200
Service Manual
Chapter Summary
CHAPTER 1: GENERAL / SPECIFICATIONS
CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE / COOLING / EXHAUST
CHAPTER 4: FUEL DELIVERY / EFI
CHAPTER 5: CLUTCH / PRIMARY / SHIFT
CHAPTER 6: TRANSMISSION / CRANKSHAFT
CHAPTER 7: FRAME / BODY
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKES
CHAPTER 10: ELECTRICAL
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9929391 R01 - 2019 FTR 1200 Service Manual
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GENERAL / SPECIFICATIONS
CHAPTER 1
GENERAL / SPECIFICATIONS
VEHICLE INFORMATION... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.2
MODEL NUMBER DESIGNATION .... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... . 1.2
ENGINE NUMBER LOCATION ..... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION.. ... ... ... ... ... ... ... ... ... .... ... ... ... .. 1.3
VIN LOCATION ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.3
MANUFACTURER LABEL . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.3
TIRE INFORMATION LABEL .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.3
GENERAL SPECIFICATIONS . .. . .. . .. . ... ... ... ... ... ... ... ... ... ... .... .. . .. . .. . .. . .. . .. . ... ... ... ... .. 1.4
2019 FTR 1200.. ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.4
VEHICLE LOADING . .. .. . .. .. .. ... .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. ... .. ... .. .. ... .. .. .. . . .. . .. .. .. .. . .. .. . 1.8
GROSS VEHICLE WEIGHT RATING (GVWR) .. ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... . 1.8
PUBLICATIONS AND TECHNICAL LITERATURE . ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... .. 1.9
PUBLICATION PART NUMBERS .. ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1.9
EMISSION INFORMATION.. ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... . .. . .. . .. . .. . .. . ..1.10
EMISSION CONTROL SYSTEMS ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...1.10
EMISSION SOURCES .. ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ..1.10
EXHAUST EMISSION CONTROL . ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... .1.10
NOISE EMISSION CONTROL . ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... .1.10
CRANKCASE EMISSION CONTROL .. ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...1.11
EVAPORATIVE EMISSION CONTROL... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... .1.11
SPECIAL TOOLS.. ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... .1.12
USING SPECIAL TOOLS . ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ....1.12
TOOL ORDERING INFORMATION . ... ... ... ... ... ... . .. . .. . .. . .. . .. . .. . .. . ... ... ... ... ... ... ... ... ...1.13
SPECIAL TOOLS INDEX . ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... .1.14
REFERENCE ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ..1.18
MASTER TORQUE TABLE - FTR 1200 . ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ...1.18
SAE TAP DRILL SIZES. ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ....1.25
METRIC TAP DRILL SIZES . ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ..1.25
DECIMAL EQUIVALENTS.. ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... .1.26
FAHRENHEIT TO CELSIUS... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ...1.27
MEASUREMENT CONVERSION CHART .... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...1.27
1.2 9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc.
VVEEHHIICCLLEE IINNFFOORRMMAATTIIOONN
MMOODDEELL NNUUMMBBEERR DDEESSIIGGNNAATTIIOONN
Example: N19RTA22AA
GRP MY TYPE MODEL LINE DISP NET BRAKE HP MARKET CONFIG COLOR
1st
digit
2nd/
3rd
digit
4th digit* 5th digit* 6th digit* 7th digit* 8th digit* 9th digit 10th digit
N 19 R = FTR1200 T = Tracker A = Base
model w/ABS
S = S model w/
ABS
2 = 1203 cc (73
ci) V-Twin
2 = 123 hp
5 = 122 hp
A = 49 State
B = 50 State
C = Canada
E = EU (WVTA)
X = China
A = Gloss Black
C = Red/White
R = Indian Red
* = digits that would transfer to 17 digit VIN and are used in digits 4–8 respectively.
First 3 digits, 9th digit, and 10th digit are used in model number only. They are not used with the 17 digit VIN.
EENNGGIINNEE NNUUMMBBEERR LLOOCCAATTIIOONN
The engine number qis stamped into the bottom of
the left-hand engine case. The stamping identifies the
engine model and serial number.
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.3
VVEEHHIICCLLEE IIDDEENNTTIIFFIICCAATTIIOONN NNUUMMBBEERR ((VVIINN))
DDEESSIIGGNNAATTIIOONN
Example: 56KTCAAA0E3000024
World Mfg. ID
Vehicle Descriptors Vehicle Identifiers
Chas-
sis Type Disp HP Series
Chec-
k
Digit
MY* Mfg Individual Serial No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
5 6 K C C A A A 0 E 3 0 0 0 0 0 0
* Model Year: E = 2014; F = 2015; G = 2016; H = 2017; J = 2018
VVIINN LLOOCCAATTIIOONN
The vehicle identification number qis stamped on the
right side of the steering head.
MMAANNUUFFAACCTTUURREERR LLAABBEELL
The manufacturer label wlocated on the left side of
the steering head contains the following information:
Vehicle Identification Number (VIN)
Gross Vehicle Weight Rating (GVWR)
Gross Axle Weight Rating (GAWR)
Tire Type and Load Information.
TTIIRREE IINNFFOORRMMAATTIIOONN LLAABBEELL
See Manufacturer label for tire information.
GENERAL / SPECIFICATIONS
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GGEENNEERRAALL SSPPEECCIIFFIICCAATTIIOONNSS
22001199 FFTTRR 11220000
YEAR / MODEL PAINT COLOR / CODE MODEL NUMBERS
2019
FTR 1200
Gloss Black: P-266 N19RTA22AA
N19RTA22BA
N19RTA22CA
N19RTA22EA
N19RTA22XA
N19RTA24EA
N193TA24EA
YEAR / MODEL PAINT COLOR / CODE MODEL NUMBERS
2019
FTR 1200 S
Indian Red / Black Pearl:
P-639 / P-666
Gloss Black / Black Pearl:
P-266 / P666
Gloss Black / Titanium
Metallic:
P-266 / P-653
N19RTS22AA
N19RTS22BA
N19RTS22CA
N19RTS22EA
N19RTS22XA
N19RTS22AR
N19RTS22BR
N19RTS22CR
N19RTS22ER
N19RTS22XR
N19RTS22AC
N19RTS22BC
N19RTS22CC
N19RTS22EC
N19RTS22XC
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.5
MODEL YEAR
2019
49 State with ABS 50 State with ABS International / China
DIMENSIONS
Overall Length 90 in. (2287 mm)
Overall Width 33.5 in. (850 mm)
Overall Height 51.1 in. (1297 mm)
Unladen Seat Height 33.6 in. (853 mm)
Wheelbase 60 in. (1524 mm)
Ground Clearance 7.2 in. (183 mm)
Rake (frame)/Trail 26.3 Degrees
WEIGHT
Dry Weight (without fuel/
fluids)
FTR 1200 495 lbs (225 kg) 496 lbs (226 kg)
FTR 1200S 497 lbs(226 kg) 498 lbs (227 kg)
Wet Weight (with fuel/
fluids)
517 lbs (235 kg)
Gross Vehicle Weight
Rating (GVWR)
948 lbs (430 kg)
Gross Axle Weight Rating
(GAWR)
Front: 375 lbs. (170 kg)
Rear: 595 lbs. (270 kg)
Maximum Load Capacity
(riders, cargo,
accessories)
431 lbs (195 kg)
CAPACITIES
Radiator Coolant 2.32 qts. (2.2 L)
Engine Oil 4.5 qts. (4.25 L) Dry Engine
Fuel 3.4 gal. (13.0 L)
Fuel Reserve (fuel light on) 0.5 gal. (1.9 L)
Fork Oil Adjustable: 430 ± 5 oz. (508 ± 6 cc)
Non-Adjustable: 440 ± 5 oz. (519 ± 6 cc)
WHEELS / TIRES
Front Wheel Size/Type 19 in. x 3.00 in. Cast
Rear Wheel Size/Type 18 in. x 4.25 in. Cast
Front Tire Type/Size 120/70R19 60V
Rear Tire Type/Size 150/70R18 70V
Tire Pressure Front: 36 psi (248 kPa)
Rear: 40 psi (276 kPa)
CHASSIS
F Suspension Type/Travel Inverted Telescopic Fork/ 5.90 in. (150 mm)
F Fork Tube Diameter 43 mm
R Suspension Type/Travel Monotube IFP / 5.90 in. ( 150 mm)
Swingarm Steel
Front Brakes Dual / 320 mm Rotor / 2-Piston Caliper
Rear Brakes Single/ 265 mm Rotor / 1-Piston Caliper
GENERAL / SPECIFICATIONS
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MODEL YEAR
2019 ALL MODELS
ENGINE
Engine Type Liquid Cooled V-Twin (60 Degrees)
Displacement 73 Cid (1203 cc)
Compression Ratio 12.5 : 1
Valve Train DOHC, 4 Valves Per Cylinder, Graded Buckets
Bore and Stroke 102 x 73.6
Fuel System/Throttle Body Bore Closed Loop Fuel Injection / Dual 60 mm Bore
Exhaust System Two O2 Sensors (one in each bank)
Single three-way catalyst in resonator
Rev Limit 9000 RPM
Idle RPM 1100 RPM +/- 50 RMP (Fully Warm)
Lubrication System Semi-Dry Sump
Spark Plug/Gap NGK MR7F 0.030 in. (0.8mm)
DRIVETRAIN
Primary Drive Gear Drive Wet Clutch
Crank Gear 46–Tooth
Clutch Gear 77–Tooth
Clutch Type Wet, Assist & Slip, Multi-Plate
Primary Reduction Ratio 1.674 : 1
Transmission Type 6 Speed / Constant-Mesh / Foot Shift
1st Gear Ratio 2.769 : 1
2nd Gear Ratio 1.882 : 1
3rd Gear Ratio 1.500 : 1
4th Gear Ratio 1.273 : 1
5th Gear Ratio 1.125 : 1
6th Gear Ratio 1.036 : 1
Gear Shift Pattern 1 Down / 5 Up
Final Drive Type Chain / 525HV3X
Overall Gear Ratio
1st Gear 13.361 : 1
2nd Gear 9.082 : 1
3rd Gear 7.237 : 1
4th Gear 6.141 : 1
5th Gear 5.428 : 1
6th Gear 4.658 : 1
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.7
MODEL YEAR
2019 ALL MODELS
ELECTRICAL
Alternator 460W @ 3000 RPM
Battery 12 Volt, 12AH, 240CCA,
Maintenance Free AGM
Voltage Regulator 14.5 Volts / 32 Amp
Headlight Non-Serviceable LED
Tail/Brake Light Non-Serviceable LED
Turn Signal Non-Serviceable LED
License Plate Non-Serviceable LED
Speedometer Non-Serviceable LED
Indicator Lights Non-Serviceable LED
Position Bulb Non-Serviceable LED
GENERAL / SPECIFICATIONS
1
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VVEEHHIICCLLEE LLOOAADDIINNGG
GGRROOSSSS VVEEHHIICCLLEE WWEEIIGGHHTT RRAATTIINNGG ((GGVVWWRR))
WARNING
Exceeding the gross vehicle weight rating of your
motorcycle can reduce stability and handling and
could cause loss of control. NEVER exceed the gross
vehicle weight rating of your motorcycle.
The maximum load capacity of your motorcycle is the
maximum weight you may add to your motorcycle
without exceeding the GVWR. This capacity is
determined by calculating the difference between
your motorcycle’s GVWR and wet weight.
Refer to the specification section of this manual or the
Manufacturing Information / VIN label on the
motorcycle frame for model-specific information.
Refer to Information label section in this manual for
location on the motorcycle.
When determining the weight you will be adding to
your motorcycle, to ensure you do not exceed the
maximum load capacity, include the following:
• operator body weight
• passenger body weight
• weight of all riders’ apparel and items in or on
apparel
• weight of any accessories and their contents
• weight of any additional cargo on the motorcycle
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.9
PPUUBBLLIICCAATTIIOONNSS AANNDD TTEECCHHNNIICCAALL LLIITTEERRAATTUURREE
PPUUBBLLIICCAATTIIOONN PPAARRTT NNUUMMBBEERRSS
Some Indian Motorcycle publications, such as Owner’s Manuals and Parts Books may be available on-line at the
Indian Motorcycle website; http://www.indianmotorcycle.com/
Service Manuals and Owner’s Manuals can be purchased through any authorized Indian motorcycle dealer. The
part numbers are listed in the following table.
MODEL SERVICE MANUAL PN OWNER’S MANUAL PN
2019 Indian Motorcycle FTR1200 (U.S.) 9929391 9928968
2019 Indian Motorcycle FTR1200 (CAN) NA 9929619
2019 Indian Motorcycle FTR1200 (FRENCH) 9929391–FR 9928968–FR
2019 Indian Motorcycle FTR1200 (GERMAN) 9929391–DE 9928968–DE
2019 Indian Motorcycle FTR1200 (SPANISH) 9929391–ES 9928968–ES
2019 Indian Motorcycle FTR1200 (SWEDISH) NA 9928968–SV
2019 Indian Motorcycle FTR1200 (NORWEGIAN) NA 9928968–NO
2019 Indian Motorcycle FTR1200 (FINNISH) NA 9928968–FI
GENERAL / SPECIFICATIONS
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1.10 9929391 R01 - 2019 FTR 1200 Service Manual
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EEMMIISSSSIIOONN IINNFFOORRMMAATTIIOONN
EEMMIISSSSIIOONN CCOONNTTRROOLL SSYYSSTTEEMMSS
The U.S. Environmental Protection Agency and
California Air Resources Board (CARB) require
manufacturers to certify that their motorcycles comply
with applicable exhaust emissions standards during
their useful life, and that motorcycles built after
January 1, 1983 comply with applicable noise emission
standards for one year or 6,000 km (3,730 mi) after the
time of sale to the ultimate purchaser, when operated
and maintained according to the instructions
provided.
EEMMIISSSSIIOONN SSOOUURRCCEESS
An internal combustion engine produces carbon
monoxide and hydrocarbons during operation.
Hydrocarbons must be controlled because under
some conditions hydrocarbons react with sunlight to
produce photochemical smog. Carbon monoxide must
be controlled because it is toxic.
EEXXHHAAUUSSTT EEMMIISSSSIIOONN CCOONNTTRROOLL
Indian Motorcycles have an electronic engine
management system which controls fuel delivery and
ignition timing to control hydrocarbon and carbon
monoxide emissions. If components are replaced that
affect idle speed, no adjustments should be made to
the system. The Electronic Fuel Injection (EFI) and
Electronic Throttle Control (ETC) systems control idle
speed.
NNOOIISSEE EEMMIISSSSIIOONN CCOONNTTRROOLL
Tampering with Noise Control Systems is Prohibited.
Federal law prohibits the following acts or causing
thereof:
1. The removal or rendering inoperative by any
person other than for purposes of maintenance,
repair or replacement, any device or element of
design incorporated into the motorcycle for the
purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in
use, or
2. The use of the motorcycle after such device or
element of design has been removed or rendered
inoperative.
Among those acts presumed to constitute
tampering are the acts listed below:
3. Removal of, or puncturing the muffler, baffles,
header pipes or any other component which
conducts exhaust gases.
4. Removal or puncturing of any part of the intake
system.
5. Lack of proper maintenance.
6. Replacing any moving part of the motorcycle or
parts of the exhaust / intake system with parts
other than those specified by the manufacturer.
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.11
CCRRAANNKKCCAASSEE EEMMIISSSSIIOONN CCOONNTTRROOLL
The crankcase emission control system is comprised
of a closed system that routes crankcase emissions
through the air cleaner into the combustion chamber.
COLOR DESCRIPTION
Green Engine Oil (liquid)
Red Engine Oil (mist)
Blue Engine Vapors
EEVVAAPPOORRAATTIIVVEE EEMMIISSSSIIOONN CCOONNTTRROOLL
California and International models are equipped with
an Evaporative Emissions Canister q. Activated
charcoal inside the canister temporarily stores fuel
system vapors until the engine is started and the
motorcycle is driven. The Electronic Control Module
(ECM) automatically opens a Purge Control Valve
under certain conditions, and engine intake vacuum
draws vapors out of the canister.
GENERAL / SPECIFICATIONS
1
1.12 9929391 R01 - 2019 FTR 1200 Service Manual
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SSPPEECCIIAALLTTOOOOLLSS
UUSSIINNGG SSPPEECCIIAALLTTOOOOLLSS
Special tools have been designed exclusively for
servicing the specialized components found on Indian
Motorcycles. By using these tools, service technicians
can maximize efficiency and minimize the likelihood
of causing damage to the motorcycle during service.
How To Use This Book
The Special Tools Index located in this chapter
provides a comprehensive list and pictorial
representation of the special tools used throughout
this service manual. The Special Tools section at the
beginning of each chapter provides a short list of the
tools required to perform procedures specific to that
chapter.
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.13
TTOOOOLL OORRDDEERRIINNGG IINNFFOORRMMAATTIIOONN
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory,
while other tools may be substituted with a similar tool, if available. Indian Motorcycle recommends use of the
Special Tools referenced in the chapters of this service manual when servicing any Indian Motorcycle product.
Dealers may order special tools through Indian Motorcycle’s official tool supplier, Bosch Automotive Service
Solutions, by phone at 1-800-345–2233 or on-line via your dealer website at https://polaris.service-solutions.com/
.
GENERAL / SPECIFICATIONS
1
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SSPPEECCIIAALLTTOOOOLLSS IINNDDEEXX
MultiLink XP
PU-52792
Battery Tester
PU-50296
Relay Bypass Tool
PU-49466
Chain Tension Gauge
PV-43532
USB to Serial Adapter
PU-50621
Fuel Pressure Gauge
PU-43506-A
Oil Pressure Gauge
PV-43531
Fuel Tank Fitting Plug 12mm
PV-50567
Fuel Pressure Adapter
PV-48656
GENERAL / SPECIFICATIONS
9929391 R01 - 2019 FTR 1200 Service Manual
© Copyright Polaris Industries Inc. 1.15
Brake Lever Reserve Tool
PV-50104
Steering Head Adjustment Socket
PV-43508
Front Axle Adapter
(Commercially available)(See
example below)
Chain Breaker Tool
(Commercially available)
(KM500R)
Shock Preload Spanner Wrench
2884176
Swingarm Bushing Tool
PF-51237
Swingarm Lock Ring Tool
PF-52737
Swingarm Adjuster Tool
PF-52738
Fork Spring Compressor
PV-49463
Fork Socket Adapter / Cartridge
Tool
PF-51664-2
Fork Oil Seal Driver
PF-51610
Damper Rod Holder
PF-52747
GENERAL / SPECIFICATIONS
1
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Fork Cap Wrench
PF-52744
Fork Seal Guide
PV–47037
Inverted Fork Seal Installer
PV-47035
Cartridge Holder
PF-52745
Crankshaft Locking Pin
PF-51235-A
Oil Filter Wrench
PU-50105
Engine Transmission Lock Tool
PF-51612
Flywheel Puller
PA-49316–A
Output Shaft Seal Tool
PF-51243
Water Pump Seal Installation Tool
PF-51608
Bearing Removal Kit
PU-51324
Engine Stand Adapter Plate
PF-51240
GENERAL / SPECIFICATIONS

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