Intimidator GC 1K User manual

2020 OWNER'S MANUAL

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN
SERIOUS INJURY OR DEATH.
REMEMBER - YOUR MACHINE IS ONLY AS SAFE AS THE OPERATOR!
HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE
AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE
PERSONNEL INVOLVED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND
STORAGE OF THE EQUIPMENT.
WARNING
Read this manual in its entirety before attempting to operate the Intimidator
Off-Road Vehicle.
This manual provides procedures for minor maintenance, but major repair information
can be found in the Intimidator Off-Road Vehicle Service Manual. Major repair should
only be performed by an authorized Intimidator Service Dealer.
Updated 9/6/2019

Welcome to the Intimidator Family
On behalf of my wife Becky and myself, along with all of us at
Intimidator, Inc., we would like to officially welcome you to the family. We
are thrilled that you have chosen to become a part of our team. Whether
you have purchased your Intimidator for commercial use on your farm, or
you just wanted to have the best UTV in your neighborhood, we’d like to say
‘Thank You.'
We are fiercely loyal to our customers and work hard to provide the
highest quality of products, parts and accessories at the best possible price.
We strive to create a unique experience for our customer that will
differentiate Intimidator Off-Road Vehicles from the rest of the industry. Our
Vision is to build the best off-road utility vehicle on the market. We will
continue to work with experts in our field to provide a superior machine that
is second to none in power, durability and performance.
We look forward to our future together and hope to be partners for as long
as there are trails to ride.
Thank you and again, welcome to the family!
Robert & Becky
Foster Intimidator,
Inc. Owners

1
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Contents
Introduction........................................................................................................................................................................3
Readthisowner’smanual..............................................................................................................................................3
ProductIdentificationNumber(PIN)..............................................................................................................................3
Definitions...........................................................................................................................................................................3
Safety..................................................................................................................................................................................4
RollOverProtectiveStructure(ROPS)InspectionGuide...............................................................................................8
GeneralSafety................................................................................................................................................................9
SafeRidingGear...........................................................................................................................................................12
Features,Controls,andOperation...................................................................................................................................13
Ignition..........................................................................................................................................................................13
InstrumentCluster........................................................................................................................................................13
EngagingandDisengaging4WheelDrive(4WD).........................................................................................................15
LockingRearDifferential..............................................................................................................................................16
ElectricDumpBed(ifequipped)...................................................................................................................................16
Electrical.......................................................................................................................................................................17
ParkingBrake................................................................................................................................................................18
Stand‐AloneParkingBrake...........................................................................................................................................18
ShiftingGears...............................................................................................................................................................19
RolloverProtectiveStructure(ROPS)...........................................................................................................................20
SeatbeltsandHalfDoors..............................................................................................................................................20
TiltSteering...................................................................................................................................................................21
HaulingCargo...............................................................................................................................................................21
CargoBed.....................................................................................................................................................................22
ElectricDumpBed........................................................................................................................................................24
Towing..........................................................................................................................................................................24
AdjustingRearShockPosition......................................................................................................................................25
Fuel...............................................................................................................................................................................26
NewVehicleBreak‐In........................................................................................................................................................27
Maintenance.....................................................................................................................................................................28
SevereUseDefinition...................................................................................................................................................28
IntimidatorGC1KEngineSpecifications.......................................................................................................................28
IntimidatorLubricationandFluidChart.......................................................................................................................29
PeriodicMaintenanceSchedule...................................................................................................................................29
FuseandRelay..............................................................................................................................................................31
FaultCodes...................................................................................................................................................................32

2
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EngineOil......................................................................................................................................................................33
CoolingSystem.............................................................................................................................................................35
TransmissionandGearbox...........................................................................................................................................38
AdjustingtheShifterLinkage........................................................................................................................................38
Differentials..................................................................................................................................................................40
ContinuouslyVariableTransmission(CVT)...................................................................................................................41
ThrottleSystem............................................................................................................................................................43
Battery..........................................................................................................................................................................44
Headlights.....................................................................................................................................................................46
CVJointBoots...............................................................................................................................................................46
Brakes...........................................................................................................................................................................46
Tires..............................................................................................................................................................................47
Steering.........................................................................................................................................................................48
PowerSteering(ifequipped)........................................................................................................................................49
WashingandMaintainingAppearance........................................................................................................................51
Troubleshooting................................................................................................................................................................52
CVTTroubleshooting....................................................................................................................................................53
BatteryTroubleshooting...............................................................................................................................................54
Storage..............................................................................................................................................................................55
TransportingYourIntimidator..........................................................................................................................................56
Accessories.......................................................................................................................................................................56
Specifications....................................................................................................................................................................57
GC1KBase.....................................................................................................................................................................57
GC1KBaseCrew...........................................................................................................................................................58
GC1KStage1................................................................................................................................................................59
GC1KCrewStage1.......................................................................................................................................................60
GC1KStage2................................................................................................................................................................61
GC1KCrewStage2.......................................................................................................................................................62
GC1KStage3................................................................................................................................................................63
GC1KCrewStage3.......................................................................................................................................................64
GC1KTruck...................................................................................................................................................................65
Warranties........................................................................................................................................................................66
LimitedWarranty..........................................................................................................................................................66
BatteryWarranty..........................................................................................................................................................67
EmissionsWarranty......................................................................................................................................................67
ServiceRecord..................................................................................................................................................................70
Intimidator,Inc.UtilityVehicleOwner’sRegistrationandTrainingCertificate...............................................................70
Pre‐RideChecklist.............................................................................................................................................................71

3
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
Introduction
Readthisowner’smanual.
The Intimidator is an off-road vehicle, not a toy. It can be hazardous to operate
and should never be operated by anyone other than a trained adult. Failure to
follow the warnings and instructions in this manual can result in severe injury or
death.
ProductIdentificationNumber(PIN)
Your machine’s PIN is located between the seat back and cargo bed.

Figure 1: PIN Label
Definitions
Danger:
Indicates a hazardous situation that, if not avoided, may result in serious injury or
death
Warning:
Indicates a situation that, if not avoided, may result in property damage
Notice:
Indicates a situation that could result in property damage

4
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Safety
For your protection, warning labels are placed on the vehicle. Read and follow
the instructions on the vehicle carefully. If any label becomes illegible or comes
off contact your authorized dealer to acquire a replacement.
Discretionary and Age Warning – Located on vehicle dash

Figure 2: Discretionary Warning Label
Danger:
 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death
Drive Responsibly
Avoid loss of control and rollovers:
 Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and
never do donuts.
 Slow down before entering a turn.
 Avoid hard acceleration when turning, even from a stop. Plan for hills,
rough terrain, ruts, and other changes in traction and terrain.
 Avoid paved surfaces.
 Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
An UTV operator safety course, either through your dealer or online at
www.rohva.org is highly recommended.
Do your part to prevent injuries:
 Do not allow careless or reckless driving.
 Make sure operators are 16 or older with a valid driver’s license.
 Do not let people drive or ride while under the influence of alcohol or drugs.
 Do not allow operation on public roads (unless designated for off-highway
vehicle access) – collisions with cars and trucks can occur.
 Do not exceed seating load capacity.

5

Seatbelt and Safety Warning – Located on vehicle firewall

Figure 3: Seatbelt and Safety Label
Warning:
 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death.
Be Prepared:
 Fasten seat belts and side safety nets if so equipped.
 Keep nets adjusted per owner’s manual.
 Wear an approved helmet and protective gear.
 Each rider must be able to sit with back against seat, feet flat on floor (and
foot rests), and have hands on steering wheel or handhold(s), where
equipped. Stay completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
 Keep a firm grip on the steering wheel or handholds and brace yourself.
 Do not put any part of your body outside of the vehicle for any reason.
ROHVA and ISO Certification Sticker – Located on the driver’s side below the
roll cage.

Figure 4: ROHVA Label 1

6


Figure 5: ROHVA Label 2
Cargo Bed Safety Warning – Located in the cargo bed.

Figure 6: Cargo Bed Safety Label
Warning:
 Improper use of cargo bed or cage/frame can result in severe injury or
death from loss of control, overturn or other accidents.
 Never carry passengers in the cargo bed.
 Maximum cargo bed capacity is 1200 lb. (gas & diesel), 700 lb. (electric),
and 1000 lb. (GC1K).
 Cargo bed loading may affect handling and stability:
o Shift transmission to lower gear.
o Do not exceed 10 mph when cargo bed is loaded over 200 lb. or
when pulling a trailer.
o Inflate tire pressure to pressures stated on tire pressure label if cargo
load is over 200 lb.

7

o Secure cargo so that it will not shift, affecting handling or cause the
cargo to strike occupants.
o Keep cargo weight centered in the bed and as low as possible to
reduce the chance of rollover.
o Do not tow or pull objects from any other point on the vehicle other
than the trailer hitch or winch if installed.
o Reduce speed when making turns.
o Avoid steep inclines and tough terrain.
 Read your owner’s manual before loading, towing, or pulling objects.
Tilt Cargo Bed Warning – Located near the handle on the driver’s side of the
cargo bed.

Figure 7: Tilt Cargo Bed Label
Warning:
 Keep hands, body, and other people away from pinch points when lowering
bed.
 Do not hold the cage/frame while closing bed.
Tire Pressure Chart – Located inside of the cargo bed on the driver’s side.

Figure 8: Tire Pressure Label