Intimidator GC 1K User manual

2020 OWNER'S MANUAL

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN
SERIOUS INJURY OR DEATH.
REMEMBER - YOUR MACHINE IS ONLY AS SAFE AS THE OPERATOR!
HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE
AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE
PERSONNEL INVOLVED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND
STORAGE OF THE EQUIPMENT.
WARNING
Read this manual in its entirety before attempting to operate the Intimidator
Off-Road Vehicle.
This manual provides procedures for minor maintenance, but major repair information
can be found in the Intimidator Off-Road Vehicle Service Manual. Major repair should
only be performed by an authorized Intimidator Service Dealer.
Updated 9/6/2019

Welcome to the Intimidator Family
On behalf of my wife Becky and myself, along with all of us at
Intimidator, Inc., we would like to officially welcome you to the family. We
are thrilled that you have chosen to become a part of our team. Whether
you have purchased your Intimidator for commercial use on your farm, or
you just wanted to have the best UTV in your neighborhood, we’d like to say
‘Thank You.'
We are fiercely loyal to our customers and work hard to provide the
highest quality of products, parts and accessories at the best possible price.
We strive to create a unique experience for our customer that will
differentiate Intimidator Off-Road Vehicles from the rest of the industry. Our
Vision is to build the best off-road utility vehicle on the market. We will
continue to work with experts in our field to provide a superior machine that
is second to none in power, durability and performance.
We look forward to our future together and hope to be partners for as long
as there are trails to ride.
Thank you and again, welcome to the family!
Robert & Becky
Foster Intimidator,
Inc. Owners

1

Contents
Introduction........................................................................................................................................................................3
Readthisowner’smanual..............................................................................................................................................3
ProductIdentificationNumber(PIN)..............................................................................................................................3
Definitions...........................................................................................................................................................................3
Safety..................................................................................................................................................................................4
RollOverProtectiveStructure(ROPS)InspectionGuide...............................................................................................8
GeneralSafety................................................................................................................................................................9
SafeRidingGear...........................................................................................................................................................12
Features,Controls,andOperation...................................................................................................................................13
Ignition..........................................................................................................................................................................13
InstrumentCluster........................................................................................................................................................13
EngagingandDisengaging4WheelDrive(4WD).........................................................................................................15
LockingRearDifferential..............................................................................................................................................16
ElectricDumpBed(ifequipped)...................................................................................................................................16
Electrical.......................................................................................................................................................................17
ParkingBrake................................................................................................................................................................18
Stand‐AloneParkingBrake...........................................................................................................................................18
ShiftingGears...............................................................................................................................................................19
RolloverProtectiveStructure(ROPS)...........................................................................................................................20
SeatbeltsandHalfDoors..............................................................................................................................................20
TiltSteering...................................................................................................................................................................21
HaulingCargo...............................................................................................................................................................21
CargoBed.....................................................................................................................................................................22
ElectricDumpBed........................................................................................................................................................24
Towing..........................................................................................................................................................................24
AdjustingRearShockPosition......................................................................................................................................25
Fuel...............................................................................................................................................................................26
NewVehicleBreak‐In........................................................................................................................................................27
Maintenance.....................................................................................................................................................................28
SevereUseDefinition...................................................................................................................................................28
IntimidatorGC1KEngineSpecifications.......................................................................................................................28
IntimidatorLubricationandFluidChart.......................................................................................................................29
PeriodicMaintenanceSchedule...................................................................................................................................29
FuseandRelay..............................................................................................................................................................31
FaultCodes...................................................................................................................................................................32

2

EngineOil......................................................................................................................................................................33
CoolingSystem.............................................................................................................................................................35
TransmissionandGearbox...........................................................................................................................................38
AdjustingtheShifterLinkage........................................................................................................................................38
Differentials..................................................................................................................................................................40
ContinuouslyVariableTransmission(CVT)...................................................................................................................41
ThrottleSystem............................................................................................................................................................43
Battery..........................................................................................................................................................................44
Headlights.....................................................................................................................................................................46
CVJointBoots...............................................................................................................................................................46
Brakes...........................................................................................................................................................................46
Tires..............................................................................................................................................................................47
Steering.........................................................................................................................................................................48
PowerSteering(ifequipped)........................................................................................................................................49
WashingandMaintainingAppearance........................................................................................................................51
Troubleshooting................................................................................................................................................................52
CVTTroubleshooting....................................................................................................................................................53
BatteryTroubleshooting...............................................................................................................................................54
Storage..............................................................................................................................................................................55
TransportingYourIntimidator..........................................................................................................................................56
Accessories.......................................................................................................................................................................56
Specifications....................................................................................................................................................................57
GC1KBase.....................................................................................................................................................................57
GC1KBaseCrew...........................................................................................................................................................58
GC1KStage1................................................................................................................................................................59
GC1KCrewStage1.......................................................................................................................................................60
GC1KStage2................................................................................................................................................................61
GC1KCrewStage2.......................................................................................................................................................62
GC1KStage3................................................................................................................................................................63
GC1KCrewStage3.......................................................................................................................................................64
GC1KTruck...................................................................................................................................................................65
Warranties........................................................................................................................................................................66
LimitedWarranty..........................................................................................................................................................66
BatteryWarranty..........................................................................................................................................................67
EmissionsWarranty......................................................................................................................................................67
ServiceRecord..................................................................................................................................................................70
Intimidator,Inc.UtilityVehicleOwner’sRegistrationandTrainingCertificate...............................................................70
Pre‐RideChecklist.............................................................................................................................................................71

3


Introduction
Readthisowner’smanual.
The Intimidator is an off-road vehicle, not a toy. It can be hazardous to operate
and should never be operated by anyone other than a trained adult. Failure to
follow the warnings and instructions in this manual can result in severe injury or
death.
ProductIdentificationNumber(PIN)
Your machine’s PIN is located between the seat back and cargo bed.

Figure 1: PIN Label
Definitions
Danger:
Indicates a hazardous situation that, if not avoided, may result in serious injury or
death
Warning:
Indicates a situation that, if not avoided, may result in property damage
Notice:
Indicates a situation that could result in property damage

4

Safety
For your protection, warning labels are placed on the vehicle. Read and follow
the instructions on the vehicle carefully. If any label becomes illegible or comes
off contact your authorized dealer to acquire a replacement.
Discretionary and Age Warning – Located on vehicle dash

Figure 2: Discretionary Warning Label
Danger:
 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death
Drive Responsibly
Avoid loss of control and rollovers:
 Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and
never do donuts.
 Slow down before entering a turn.
 Avoid hard acceleration when turning, even from a stop. Plan for hills,
rough terrain, ruts, and other changes in traction and terrain.
 Avoid paved surfaces.
 Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
An UTV operator safety course, either through your dealer or online at
www.rohva.org is highly recommended.
Do your part to prevent injuries:
 Do not allow careless or reckless driving.
 Make sure operators are 16 or older with a valid driver’s license.
 Do not let people drive or ride while under the influence of alcohol or drugs.
 Do not allow operation on public roads (unless designated for off-highway
vehicle access) – collisions with cars and trucks can occur.
 Do not exceed seating load capacity.

5

Seatbelt and Safety Warning – Located on vehicle firewall

Figure 3: Seatbelt and Safety Label
Warning:
 Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death.
Be Prepared:
 Fasten seat belts and side safety nets if so equipped.
 Keep nets adjusted per owner’s manual.
 Wear an approved helmet and protective gear.
 Each rider must be able to sit with back against seat, feet flat on floor (and
foot rests), and have hands on steering wheel or handhold(s), where
equipped. Stay completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
 Keep a firm grip on the steering wheel or handholds and brace yourself.
 Do not put any part of your body outside of the vehicle for any reason.
ROHVA and ISO Certification Sticker – Located on the driver’s side below the
roll cage.

Figure 4: ROHVA Label 1

6


Figure 5: ROHVA Label 2
Cargo Bed Safety Warning – Located in the cargo bed.

Figure 6: Cargo Bed Safety Label
Warning:
 Improper use of cargo bed or cage/frame can result in severe injury or
death from loss of control, overturn or other accidents.
 Never carry passengers in the cargo bed.
 Maximum cargo bed capacity is 1200 lb. (gas & diesel), 700 lb. (electric),
and 1000 lb. (GC1K).
 Cargo bed loading may affect handling and stability:
o Shift transmission to lower gear.
o Do not exceed 10 mph when cargo bed is loaded over 200 lb. or
when pulling a trailer.
o Inflate tire pressure to pressures stated on tire pressure label if cargo
load is over 200 lb.

7

o Secure cargo so that it will not shift, affecting handling or cause the
cargo to strike occupants.
o Keep cargo weight centered in the bed and as low as possible to
reduce the chance of rollover.
o Do not tow or pull objects from any other point on the vehicle other
than the trailer hitch or winch if installed.
o Reduce speed when making turns.
o Avoid steep inclines and tough terrain.
 Read your owner’s manual before loading, towing, or pulling objects.
Tilt Cargo Bed Warning – Located near the handle on the driver’s side of the
cargo bed.

Figure 7: Tilt Cargo Bed Label
Warning:
 Keep hands, body, and other people away from pinch points when lowering
bed.
 Do not hold the cage/frame while closing bed.
Tire Pressure Chart – Located inside of the cargo bed on the driver’s side.

Figure 8: Tire Pressure Label

8

Tire Rating and Pressure Chart
Tire
Position
Size Max Load Rating (lb.) at Max
Pressure
Max Pressure
(
PSI
)
Front 27x10R14 750 18
Rear 27x12R14 1275 22
Front 28x10.5R14 1000 26
Rear 28x10.5R14 1000 26
Front 30x10.5R15 1000 26
Rear 30x10.5R15 1000 26
RollOverProtectiveStructure(ROPS)InspectionGuide
ROPS, like any other safety device, need to be periodically inspected to verify
that the integrity of the device has not been compromised through normal
machine use, misuse, age degradation, modifications, or roll-overs.
Some mechanical discretion is essential, therefore personnel who inspect ROPS
need to comprehend and understand the significance of issues like structural
corrosion, cracks, and deformation. If in doubt, remove the machine from service
and contact the ROPS manufacturer for assistance. Certain conditions will
absolutely render the ROPS unusable. Examples are:
 Permanent deformation or twisting.
 Missing, damaged, or loose mounting hardware.
 Mounting hardware that is of a grade lesser than specified.
 Any cracks in the structure (structural members and/or welds).
 Significant corrosion.
 Modifications such as unauthorized welds and holes.
 Missing or unreadable ROPS label.
 Applicable ROPS machine model not specified on the ROPS label.
 Missing seatbelts.
 Incomplete/improper installation.
Other conditions may require immediate service but may not render the unit
unusable. Examples are:
 Faded paint.
 Faded, hard to read ROPS label.
 Slightly corroded mounting hardware.
ROPS must be inspected immediately after any type of collision, rollover, or
impact. If any damage is evident, the ROPS must be removed from service and
replaced.

9

When a ROPS is removed or installed, mounting hardware must be examined for
signs of over-stressing. Damaged mounting hardware must be replaced with
proper specification hardware before placing the ROPS back into service.
Properly maintained seatbelts are essential to compliment the operator crush
protection designed into the ROPS. All seatbelt and/or seatbelt anchorage
systems that show evidence of cuts, fraying or wear, significant discolorations
due to exposure to the elements, heavy soiling (especially with oil, grease, or
fuel), or any type of damage must be immediately replaced, regardless of age.

GeneralSafety
Never Operate
 If you are under age 16 or without a valid driver’s license.
 At speeds too fast for your skills or conditions.
 While under the influence of alcohol or drugs.
 On hills steeper than 15 degrees.
 On public roads or paved surfaces.
 With more than two passengers (five for crew models).
 With any passenger who cannot reach the grab handles.
 With passengers in the cargo box.
 With non-approved accessories or modifications.
Always
 Wear your seatbelt. Vehicle rollover could cause serious injury or death.
 Make sure that both doors are latched before operating the vehicle.
 Wear a helmet and eye protection.
 Reduce speed and use extra caution while carrying passengers.
 Avoid sharp turns or turns while applying heavy throttle.
 Operate slowly in reverse. Avoid sharp turns or sudden braking.
 Make sure passengers read and understand all safety labels.
Operator Safety
 Operator and passengers must fasten seatbelts and ensure that both
safety nets or doors are secure while the vehicle is in use. If doors/safety
nets are damaged or show significant wear, do not use the vehicle until
new components are installed.
 Never operate your vehicle in fast-flowing water or in water deeper than the
floorboard. Wet brakes may have reduced stopping ability. Test your

10

brakes after leaving water. If necessary, apply brakes lightly several times
to let friction dry out the pads.
 Check terrain before attempting to climb a hill. Never climb hills with
excessively slippery or loose surfaces. Never open the throttle suddenly or
make sudden gear changes. Never go over the top of a hill at high speeds.
 Always use the proper size and type of tires specified in this manual.
Always maintain proper tire pressure as specified on safety labels.
 Never modify this vehicle through improper installation or use of
accessories.
 Never exceed the stated load capacity for this vehicle. Cargo should be
properly distributed and securely attached. Reduce speed and follow the
instructions in this manual for hauling cargo or pulling a trailer. Allow
greater distance for braking.
 Always put the shift lever into Park before getting out of the vehicle.
 Always stop the engine before refueling. Remove flammable material
containers from the cargo box before filling them with fuel. Make sure the
refueling area is well ventilated and free of any source of flames or sparks.
 Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use or accidental starting.
 Exhaust system components are very hot during and after use of the
vehicle. Hot components can cause burns and fire. Do not touch hot
exhaust system components. Always keep combustible materials away
from the exhaust system. Use caution when traveling through tall grass,
especially dry grass. Never start the engine or let it run in an enclosed
area.
 Do not carry a passenger until you have at least two hours of driving
experience with the Intimidator.
 Always keep hands and feet inside the vehicle at all times.
 Always inspect the vehicle before each use to make sure it is in safe
operating condition. Follow inspection procedures described in this manual.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. In the case of an
overturn or other accident, have a qualified service dealer inspect the entire
machine for possible damage, including (but not limited to) brakes, throttle, and
steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator’s risk of losing
control.

11

Operating on Pavement
This vehicle’s tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces may cause excessive tire wear and
may adversely affect the handling of the vehicle and could result in loss of
control, accident, or overturn. If it is unavoidable, travel slowly and avoid sudden
turns or stops.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident, or
overturn. Always follow turning procedures for turning. Never turn abruptly or at
sharp angles. Never turn at high speeds. Never abruptly accelerate while turning.
Jumps and Stunts
Attempting wheelies, jumps, and other stunts increases the risk of accident or
overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle overturn. Do not
climb a hill or drive down a hill with a slope of more than 15 degrees.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn. Always
maintain a steady speed when climbing a hill.
If all forward speed is lost:
 Apply the brakes. Place the transmission in reverse and slowly allow the
vehicle to roll straight downhill while applying light brake pressure to control
speed.
If you begin rolling downhill backwards:
 Never apply engine power
 Apply the brakes gradually until the vehicle is fully stopped.
 Place the transmission in revers and slowly allow the vehicle to roll straight
downhill while applying light brake pressure to control speed.
Improper Tire Size, Type, or Maintenance
Operating this vehicle with improper tire size or type may void the warranty. See
your dealer for details. Operating this vehicle with uneven or low tire pressure
could cause loss of control or accident. Always use the size and type of tires
specified for your vehicle. Always maintain proper tire pressure as described in
the owner’s manual and on the safety labels.

12

Equipment Modifications
We strongly recommend that consumers do not install any after-market
equipment that may increase the speed or power of the vehicle, or make any
other modifications to the vehicle for these purposes. Any modifications to the
original equipment of the vehicle create a substantial safety hazard and increase
the risk of bodily injury.
The warranty of the Intimidator will void if any unauthorized equipment is added
to the vehicle, or if any modifications are made to the vehicle that increase the
speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades,
large tires, sprayers, or larges racks may change the handling characteristics of
the vehicle. Use only factory approved accessories, and familiarize yourself with
their function and effect on the vehicle.
SafeRidingGear
Always wear appropriate clothing when riding the Intimidator. Wear protective
clothing for comfort and to reduce the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding the
Intimidator or any utility vehicle, always wear a helmet that meets or exceeds
established U.S. Department of Transportation (DOT) safety standards.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Always wear
shatterproof goggles or use a helmet with a shatterproof face shield.
Gloves
Wear gloves for comfort and protection from sun, cold weather, and other
elements.
Boots
Wear sturdy footwear. Do not drive or ride with bare feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.

13

Features,Controls,andOperation
Ignition
Your key is a series type key, of which there are a high range of numbers. It is
highly recommended that you obtain additional copies of your key. If all keys are
lost, a replacement ignition switch must be installed.
Starting the Intimidator
To start the engine, press the brake pedal and turn the ignition key to the “ON”
position. The machine can start in any gear, but it is recommended that the
transmission is placed in “Park” before attempting to start the engine. For the
best throttle response and performance, allow the engine to idle for at least one
minute after each cold start before applying throttle.
InstrumentCluster

Figure 9: 7" Display

Figure 10: 4.5" Display
Your Intimidator is equipped with a digital LCD screen. The 7” display boasts
touchscreen capability (if equipped). General maintenance is not required.
However, a soft cloth can be used for cleaning. Window cleaner or alcohol can
also be used to clean the glass portion of the display. Do not use harsh or
abrasive cleaners on the display unit.

14

When the gauge boots up it will open to the home screen. Displayed on the
screen are the following:
 Engine Revolutions Per Minute (RPM)
 Speed in Miles Per Hour (MPH)
 Fuel Level (percentage remaining)
 Current Gear
 Water Temperature
 Battery Voltage
 Bluetooth Access (7” only)
 Check Engine Fault Light
 Seat Belt Use Indicator
 Current Time
Basic Navigation Features
All display features are easily accessed through buttons, touch point commands,
and menus. Touch any button and all of the button controls will display briefly on
the screen.
7” Display Controls

Figure 11: 7" Display Controls
4” Display Controls
 Press any button to pull up button controls
o Press either the 1st or 2nd button from the left to adjust brightness up
or down
 Press the center button for access to settings and diagnostics.

15

Switches

Figure 12: GC1K Switches
From left to right:
1. Light Switch
2. 2 Wheel Drive/ 4 Wheel Drive Switch
3. Rear Differential Lock Switch
4. Electric Bed Dump Switch
Lights
All models come equipped with automotive style headlights. Press the switch
down to turn on the low beam lights. Press the switch up to turn on the high
beam lights. To turn the lights off, place the switch into the middle position.
Dash Lights
All of the warnings and lights can be found either on the main screen of the
display gauge or under the diagnostics screen. Under diagnostics you will find all
of the error codes that you’ve received.
EngagingandDisengaging4WheelDrive(4WD)
Warning:
 Do not drive in 4wd on a paved surface.
 Do not engage 4wd while the rear wheels are spinning without traction.
Always engage 4wd while the rear wheels have traction or are at rest.
 Engage 4wd before entering conditions where it may be needed. If the rear
wheels are spinning, release the throttle before switching to 4wd.
To engage 4wd, press the 4wd dash switch so that the switch light is illuminated.
You may engage 4wd while the vehicle is moving while taking the precautions
mentioned above.

16

To disengage 4wd, press the 4wd dash switch so that the switch light is off. In
some situations, the front differential may remain locked after turning the 4wd
switch off. If this occurs, you may continue to notice increased steering effort and
some vehicle speed restrictions. Perform the following procedure to unlock the
front differential:
1. Stop the vehicle
2. Operate in reverse for at least 10 feet.
3. Shift into a forward gear and drive.
LockingRearDifferential
Danger:
 Steering and vehicle performance will be altered with the rear differential
lock engaged.
 Do not operate faster than 10 mph while on a paved surface. Off-road utility
vehicles are not intended to operate on paved surfaces.
To engage the differential lock, press the emblem side of the switch. The switch
light will turn on, meaning the differential lock is engaged. If one of the rear
wheels should slip, press the switch to turn on the differential lock. Both wheels
with then turn together, increasing traction. When the ignition is turned off, the
rear differential lock is automatically engaged.
ElectricDumpBed(ifequipped)
Press and hold the upper end of the rocker switch to dump the cargo bed.
Quickly release the switch when the tilt height has maxed out or the actuator
starts to make a clicking sound. To lower the bed, press and hold the lower end
of the rocker switch. Quickly release the switch when the bed is down or the
actuator starts to make a clicking sound.
Truck Double Actuator
Make sure to fully bottom out the truck electric dump bed each time it is raised.
The actuators will move at slightly different rates and fully bottoming out the bed
will ensure that there is no twisting of the bed which may cause damage.

17

Electrical
Double USB Port

Figure 13: Ignition and Double USB Port
The double USB Port is located on the driver’s side next to the ignition switch.
The USB ports are both DC5V. The top port is 2.4A and the bottom is 1.0A.
They can both be used as chargers for any USB compatible device and will allow
USB connectivity with the 7” gauge.
 These outlets are activated when the key is switched to the “ON” position.
 Do not connect any device that draws more than 120 watts to this
connector or the battery may discharge rapidly or the outlet may fail.
 Do not use when wet
 Unplug all accessories when the vehicle key is switched to the “OFF”
position.
12V Accessory Port
Warning:
 Do not use the 12V accessory port to heat a cigarette lighter
Some models are equipped with a 12V accessory port.
 The port is activated when the key is switched to the “ON” position.
 Do not connect any device that draws more than 120 watts to this
connector or the battery may discharge rapidly or the outlet may fail.
 Do not use when wet
 Unplug all accessories when the vehicle key is switched to the “OFF”
position.
Adding Switches and In-Dash Accessories
The Intimidator is designed to allow the dealer to add more switches for
accessories and “built-in” accessories like a light bar or sound system. There are
two open slots in the switch panel of stock GC1K machines to allow for additional
accessories. To minimize the risk of damage to the machine, contact your
authorized dealer.